An ExampleOf Visual SixSigma, with JMP® Scripting...Title JMP Discovery Summit 2015_FINALE Author p...
Transcript of An ExampleOf Visual SixSigma, with JMP® Scripting...Title JMP Discovery Summit 2015_FINALE Author p...
© Copyright Fresenius Kabi AG 1
An Example Of Visual Six Sigma, with JMP® Scripting
at Fresenius Kabiplant Cavezzo - Italy
JMP Discovery Summit 2015, Brussels, 25 March 2015
The Fresenius Group
FreseniusHelios
Hospital Operations
FreseniusVamed
Engineering and Services for Health Care Facilities
Fresenius Medical Care
Dialysis Equipment and Services
FreseniusKabi
Clinical Nutrition I.V. DrugsInfusion TherapiesMedical Devices/ Transfusion Technology
© Copyright Fresenius Kabi AG
The BusinessPharmaceuticals and Medical Devices
High quality and affordable products for the therapy and care of critically and chronically ill patients in hospital and outpatient care
Intravenously Administered Generic Drugs: Oncology Drugs, Anesthetics & Analgesics, Anti-Infectives, Critical Care Drugs
Pumps, Disposables, Infusion Management Systems, Products for whole blood and blood components collection and processing & for transfusion medicine and cell therapies
I.V. Drugs
Medical Devices/Transfusion Technology
Infusion Solutions, ColloidsInfusion Therapy
Clinical Nutrition Parenteral & Enteral Nutrition Products
© Copyright Fresenius Kabi AG
About the Project
© Copyright Fresenius Kabi AG 4
Project Objective:Create an online process supervisor of a new, automated manufacturing line
Project timeframe: 6 weeks
Toolbox:• SQL data server, JMP11 • 2-day scripting course• 2-day project workshop
© 2015 CS Odessa Corp.
About the Authors
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OPEX team,
SQL data feed
Project Manager
JMP trainer,
Scripting Expert
A. Girotti
IT Manager
L.Zambianchi
Six Sigma
Black Belt
S. Bergonzini
Sr. Process
Validation
Specialist
E. Caiazzo
Process
Validation
Specialist
L. Ferraresi
Process Eng.
Filter
Assembling
S. Hoffmeister
Agenda
� Introduction & scope
� Foreword
� Process Map
� Project Work Breakdown Structure
� Structure of the JSL interface and «How To»
� Demo
� Conclusion
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Measure Analyse Improve Control
IdentifyValue
Map the Value
Stream
CreateFlow
EstablishPull
SeekPerfection
Lean (&) Six Sigma
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Six Sigma
Lean Manufacturing
Sustain
Information management
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In any process,the flow of information is
a process itself.
Gather Store
PreserveDeliver
Information Management
Design for Visual Six Sigma - DFVSS
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Frame the Problem
Collect Data
UncoverRelationships
•Statistics as Detective (EDA)
•Root Cause Analysis
Model Relationships
•Statistics asJudge/Lawyer (CDA)
ReviseKnowledge
UtilizeKnowledge
Visual Six SigmaMaking Data Analysis
Lean
JUST IN TIME
The Project (s)
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JSLBackbone
ProcessParameters
QC offline
QConline
Materials&
Defectives
Expert Knowledge
WeldingEquipmentSQL DBs
JSL Training
Ap
ril 2
01
4Ju
ne 2
01
4
Single PieceTraceability
Work Breakdown Structure (WBS)
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Material Consumption
Online QualityControls
Productivity & Defectives
Offline QualityControls
Batch/ItemTraceability
ProcessParameters
Tab 0 - Startup
Tab 1
Tab 2
Tab 3
Tab 4
Tab 5
Tab 6
Tab 7
Tab 8
Advanced Options© Copyright Fresenius Kabi AG 14
Structure of the JSL
Y1(x1,x2)
X2(t)
X1(t)
• to organize Functions and Parameters profiles JSL
• to manage X’s and Y’s information USERS
TAB BOX
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Disclaimer
For confidentiality reasons, the demo that follows has beenmodified from the original version of the JSL script in thesepoints:• The database is static and local• Graphs and tables are without labels• Some figures have been modified from the original
JMP Application
JSL functions and commands
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Global
Tabulate
Generate Report
Tab Box
SpacerBox
Function
Table Box
New window
Set Path Variable
V SplitterBox
H SplitterBox
String Col Box
Size
Include
Preferences
H SheetBox
OutlineBox Add Column
Properties
Formula
New Column
For EachRow
Select Rows Hide
Invert Row Selection
Exclude
Return Graph Builder
Set Data Filter
While
For
If
Add Filter
Button Box
Our Vision
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Reduction in Mudas
Process Stability
Kaizen
HeijunkaStandard Working
Takt
Tim
e /
Pull F
low
Vis
ual Six
Sig
ma
Vis
ual Six
Sig
ma
Man /
Machin
e s
epara
tion
JIT JIDOKA
Delivery Time Costs
Quality
Conclusions
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Everything should be made as simple aspossible, but no simpler.
A. Einstein
Excellence is never an accident. It is always the result of high intention, sincere effort, and intelligent execution; it represents the wise choice of many alternatives - choice, not chance, determines your destiny.
Aristotele