An Aerodynamics Master Class · Willem Toet Senior Sales Manager Aerodynamic Services SAUBER...

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An Aerodynamics Master Class Willem Toet Senior Sales Manager Aerodynamic Services SAUBER Aerodynamik AG Large CFD cluster, new 2018, extended 2019 In house developed model positional setup and meshing software automates preparation In house solver constantly evolved, & tuned together with universities and correlation team great results, fast, many categories Bespoke turbulence models and solver settings have further improved accuracy Post processing automated, saves man time, report writing aids speed up communication of results CFD - State of the art computational tools Aerodynamics is FUN Or in compact vector form: Mx S x w z u z x v y u y u x u x x p Dt Du + + + + + + + - = m m l m r . 2 My S y w z v z u y v y x v y u x y p Dt Dv + + + + + + + - = m l m m r . 2 Mz S u z w z y w z v y x w z u x z p Dt Dw + + + + + + + - = . 2 l m m m r ( ) Mx S u x p u u t u + + - = + ) .( ) .( m r r ( ) My S v y p u v t v + + - = + ) .( ) .( m r r ( ) Mz S w z p u w t w + + - = + ) .( ) .( m r r The Navier-Stokes Equations .... Aerodynamics is FUN Aerodynamics should be simple, it’s just air, right? Well, not exactly,

Transcript of An Aerodynamics Master Class · Willem Toet Senior Sales Manager Aerodynamic Services SAUBER...

Page 1: An Aerodynamics Master Class · Willem Toet Senior Sales Manager Aerodynamic Services SAUBER Aerodynamics SAUBER Aerodynamik AG • Large CFD cluster, new 2018, extended 2019 •

An Aerodynamics Master Class

Willem ToetSenior Sales Manager

Aerodynamic Services

SAUBER Aerodynamics

SAUBER Aerodynamik AG

• Large CFD cluster, new 2018, extended 2019

• In house developed model positional setup and

meshing software automates preparation

• In house solver constantly evolved, & tuned

together with universities and correlation team –

great results, fast, many categories

• Bespoke turbulence models and solver settings

have further improved accuracy

• Post processing automated, saves man time,

report writing aids speed up communication of

results

CFD - State of the art computational toolsAerodynamics is FUN

Or in compact vector form:

MxSx

w

z

u

zx

v

y

u

yu

x

u

xx

p

Dt

Du+

+

+

+

+

+

+

-= mmlmr .2

MySy

w

z

v

zu

y

v

yx

v

y

u

xy

p

Dt

Dv+

+

+

+

+

+

+

-= mlmmr .2

MzSuz

w

zy

w

z

v

yx

w

z

u

xz

p

Dt

Dw+

+

+

+

+

+

+

-= .2 lmmmr

( )MxSu

x

puu

t

u++

-=+

).().( mr

r

( )MySv

y

puv

t

v++

-=+

).().( mr

r

( )MzSw

z

puw

t

w++

-=+

).().( mr

r

The Navier-Stokes Equations ....

Aerodynamics is FUN Aerodynamics should be simple, it’s just air, right?

Well, not exactly,

Page 2: An Aerodynamics Master Class · Willem Toet Senior Sales Manager Aerodynamic Services SAUBER Aerodynamics SAUBER Aerodynamik AG • Large CFD cluster, new 2018, extended 2019 •

Air molecules (Oxygen, Nitrogen, Carbon Dioxide, Water

vapour etc.) are small – there are on average about

2,962,500 molecules in a line a that’s a centimetre long

So in a cubic centimetre there are about

2,962,500 X 2,962,500 X 2,962,500

molecules

= 26,000,103,515,625,000,000

Molecules (roughly)

That’s why you can think of air as a

continuous “fluid”

10mm

10mm

At room temperature air is constantly moving

We call this “Brownian Motion” after the

botanist Robert Brown, a keen

microscope user. In 1827, he observed

that tiny pollen particles jiggled around in

water in a random fashion. Nearly 80

years later in 1905 Albert Einstein

explained how this motion was caused by

the pollen being moved by individual

water molecules. This was one of

Einstein’s first big contributions to science.

This explanation provided further

evidence that atoms and molecules exist

– it was still new science then.

Aerodynamics is FUNAerodynamics is FUN

Aerodynamics is FUNBernoulli simply explained

Colour = CpTotal (energy in the flow)

with LIC - line integrated convolution = simulated oil flow

Page 3: An Aerodynamics Master Class · Willem Toet Senior Sales Manager Aerodynamic Services SAUBER Aerodynamics SAUBER Aerodynamik AG • Large CFD cluster, new 2018, extended 2019 •

Bernoulli simply explained

Velocity (U-Mean) and Static (e.g. surface) Pressure

• This is what can happen when something goes wrong… and aerodynamics caused this

Motorsport is Dangerous – Safety is vital

Movie of Marcus Ericsson Monza Crash 2018

– thanks to Formula 1

Page 4: An Aerodynamics Master Class · Willem Toet Senior Sales Manager Aerodynamic Services SAUBER Aerodynamics SAUBER Aerodynamik AG • Large CFD cluster, new 2018, extended 2019 •

Use of vorticity to manage airflow when it is not possible to manage it

directly (F1 regulations prevent it)

Wheels are just wheels, Right?

Well, perhaps not…

Wheels are just wheels, Right?

Well, perhaps not…Brake cooling arrangements

Can be hard to understand

Page 5: An Aerodynamics Master Class · Willem Toet Senior Sales Manager Aerodynamic Services SAUBER Aerodynamics SAUBER Aerodynamik AG • Large CFD cluster, new 2018, extended 2019 •

For 2017 (and 2018) – rules allowed MORE aero freedom – opposite of 50 years of regulation evolution

General wake formation of a Formula 1 Car

• Rear wing wake pulled up high (except when DRS is open)

• Front tyre wake very wide – has evolved over the years

4m from front bulkhead6m

10m8m

14m

12m16m

22m

20m

40m

26m

24m

30m

28m32m From Front

Bulkhead

36m

34m

18m

38m

Wake at rear of car 4 Metres from front bulkhead and at the

“Rear of the car” – this is a 2017 early design

– actually this plane cuts through the rear flap of the rear wing

1 Metre behind rear of car – 1 Metre behind previous slide 4 Metres behind rear of car

Page 6: An Aerodynamics Master Class · Willem Toet Senior Sales Manager Aerodynamic Services SAUBER Aerodynamics SAUBER Aerodynamik AG • Large CFD cluster, new 2018, extended 2019 •

6 Metres behind rear of car 11 Metres behind rear of car

16 Metres behind rear of car Why new rules for 2021?

Page 7: An Aerodynamics Master Class · Willem Toet Senior Sales Manager Aerodynamic Services SAUBER Aerodynamics SAUBER Aerodynamik AG • Large CFD cluster, new 2018, extended 2019 •

Questions?

by Willem Toet

https://www.linkedin.com/in/willemtoet1/