Amtek Group Presentation (1)
-
Upload
mohit-kaushik -
Category
Documents
-
view
24 -
download
0
description
Transcript of Amtek Group Presentation (1)
AMTEKGroup Presentation
.......
1
...........................................................................
AMTEKGroup Presentation
AMTEKGroup Presentation
.......
2
Amtek TodayUSD 800 million global automotive components manufacturer
34 manufacturing facilities across North America, Europe & Asia
Global auto components supplier with proven capabilities in ForgingIron Casting & Ductile Aluminium Casting and GravityMachining and Sub-Assembly
Extensive product portfolio with a range of highly engineered components
Preferred OEM supplier for:
MotorcyclesPassenger carsLight Commercial VehiclesHeavy Commercial VehiclesAgricultural EquipmentHeavy Earth Moving Equipment
Awarded the prestigious “Economic Times - Emerging Company of the Year 2006”
AMTEKGroup Presentation
.......
3
Vision Mission Values
To be the most preferred and reliable provider of products & services with a
commitment to leadership and technological excellence
Creating value for all its stakeholders via innovation & timely supply of quality products at a competitive price
Provide high value environmental friendly products & services
Value creation through global benchmarking
Setting standards of excellence and maintaining ethical standards
Customer focus
Openness, fairness and trust
Commitment to excellence
Team spirit
AMTEKGroup Presentation
.......
4
Amtek Auto Ltd
Smith Jones
Inc
AmtekInvestments
U.S.AInc
AmtekInvestments
(UK) Ltd
AhmednagarForgings
Ltd
Amtek Tekfor
Automotive Ltd (JV)
Amtek SiccardiIndia Ltd
ZelterGMBH
GWKAmtek
Ltd
Amtek Tech &
Solutions Ltd
Benda Amtek Ltd
Amtek Aluminum Castings
Ltd
MPT Amtek Automotive (India) Ltd
(JV)
Amtek Deutschland
GMBH
AmtekGearsInc
Amtek VCST Powertrain
India Pvt LtdJV)
Group Legal Structure
AmtekIndia Ltd
AmtekIndustriesLtd (UK)
SigmacastLtd
Europe USA Asia
LEGEND
AMTEKGroup Presentation
.......
5
History
1987 1993 1996 1997 1998 1999 2001 2002 2003 2004 2005 2006 2007
Greenfield Machiningfacility, Sohna (India)
Greenfield Forging facility, Gurgaon (India)
Greenfield Machining facility, Gurgaon (India)
Benda Amtek Ltd, Gurgaon (India)(JV with Benda Kogyo for Flywheel Ring Gear manufacturing)
Greenfield Machining facility,Gurgaon (India)
Amtek Siccardi, Manesar (India)(JV with Ateliers de Siccardi for Crankshaft manufacturing)
» Acquired WesmanHalverscheidt Forgings,Bhopal (India)
» Acquired Indsil Auto components, Coimbatore (India)
» Acquired Midwest Mfg (USA)» Acquired Ahmednagar Forgings Ltd,Pune (India)» Greenfield Iron Casting facility, Bhiwadi
(India)
» Acquired GWK Group Ltd (UK) » Acquired Lloyds Brierly
Hill Ltd (UK)
» Acquired SigmacastIron, Tipton (UK)
» Greenfield Ring Gear facility Amtek GearsInc, Bay City(USA)
» Acquired assets of Hallberg Guss Aluminum (UK)
» Acquired Zelter GmbH (Germany)» Amtek Tekfor Automotive Ltd,Dharuhera (India)
(JV with Neumayer Tekfor for manufacturing Fractured Connecting Rod Modules)
» Acquired assets of Amforge Ltd (India)
» Greenfield Machining facility, Dharuhera (India)» MPT Amtek Automotive (India) Ltd, Dharuhera(India)
(JV with Magna Powertrain for manufacturing Two Piece Flex Plates)
» Greenfield Aluminum HPDC facility, Pune (India)
» Acquired Ikeil Metals Pvt Ltd (India)
» Greenfield Machining facility, Pune (India)
» Amtek VCST PowertrainIndia Pvt Ltd (India)(JV with VCST for manufacturing of Gears & Shafts)
Inorganic Growth
Legend
Organic Growth
Both
AMTEKGroup Presentation
.......
6
Global Presence
UNITED STATES
Stanberry KelloggBay City
UNITED KINGDOM
BourneCoventryLetchworthTipton
GERMANY
Hennef (2)
INDIA
Baddi(3) BangaloreBhiwadi(2)Bhopal CoimbatoreDharuhera(4) Gurgaon(4)Manesar(2) Pune(5)SohnaSuyaan
AMTEKGroup Presentation
.......
7
Operating Structure
Amtek IronCasting Division
(AICD)
Amtek Ring Gear Division
(ARGD)
Amtek Forging Division
(AFD)
Amtek Automotive Machining Division (AAMD)
Amtek Aluminum Casting Division
(AACD)Amtek JV’s
(JV's)
Amtek Centre of Excellence (ACE)
AMTEKGroup Presentation
.......
8
Operating Structure and Sites
Amtek Forging Division
(AFD)
Amtek IronCasting Division
(AICD)
Amtek Aluminum Casting Division
(AACD)
Amtek Automotive Machining
Division(AAMD)
Amtek Ring Gear Division(ARGD)
Amtek JVs (JVs)
INDIABhiwadiBhiwadi- DiamondCoimbatore
UKTipton
INDIARanjangaon- Blackberry
UKBourne
INDIAAmtek Tekfor (JV)Amtek VCST (JV)Baddi (2) Bangalore Dharuhera4-VisionGurgaon 2 Gurgaon3-AizenGurgaon4-BendaManesar1Manesar2- SiccardiMPT Magna (JV)Sanaswadi- SaphireSohnaSuyaan
GERMANYHennef (2)
UKCoventry Letchworth
INDIA
Dharuhera- Vision Gurgaon- Benda
USA
Bay CityKelloggStanberry
INDIAAhmednagarBaddi BhopalChakanDharuhera Gurgaon Kuruli
INDIAAmtek Tekfor Automotive LtdMPT Amtek Automotive(India) Ltd
Amtek VCST PowertrainPvt Ltd
Amtek Centre of
Excellence (ACE)
INDIAManesar
INDIAPuneSingur
INDIACoimbatore
New sites
INDIAGurgaonPune
INDIADharuheraSingur
AMTEKGroup Presentation
.......
9
Highlights
» Precision hot forging of small, medium & large size components» Product & process design capabilities of design with forging simulation
software DEFORM » Tooling design & manufacturing with CAD,CAE,CAM by machining input
through DNC & CNC» All plants with in house facilities for continuous Hardening & Tempering
Indicative Product Range» Connecting Rods & Caps » Propeller Fork Shafts » Crankshafts » Sector Gears & Shafts » Camshafts » Spiders » Forks and Levers » Steering Levers » Front Impact Beams Drive-shafts » Steering Parts » Hubs and Flanges » Transmission Components » Pistons » Truck Steering Geared » » »» Shafts
Amtek Forging Division (AFD)
Operating Unit Product Range Equipments
Ahmednagar 0.2Kg - 5Kg (Hot Forgings)
1-3T Power Hammers
Baddi 0.2Kg - 50Kg (Hot Forgings)
1-5T Power Hammers
Bhopal 0.2Kg - 6Kg (Hot Extrusion Forgings)
750-1000T High Energy Screw Presses
Chakan 3Kg - 150Kg (Hot Forgings)
3-10T Power Hammers, 4”-6” Upsetters
Gurgaon 0.2Kg - 2.5Kg (Hot Forgings)
400-1600T Forging Presses
Kuruli 0.2Kg - 150Kg (Hot Forgings)
700-6000T Forging Presses
DharuheraReady by Oct 2007
Upto 50 kg(Hot Forgings)
4000-6000T Forging Presses
AMTEKGroup Presentation
.......
10
Product Pictures
Amtek Forging Division (AFD)
Kuruli
Facility Pictures
Baddi
Shaft & PistonCamshafts
Connecting rods Hubs & ShaftsRear Axle components
Crown Wheel & Pinion
ChakanAhmednagar
Flange Yoke
Stub Axle
Gurgaon Bhopal
AMTEKGroup Presentation
.......
11
Highlights
» Manufacturer of safety critical items like brake callipers and anchor brackets in nodular iron for passenger cars
» Very thin walled modular casting weighing from 0.2 kg to 8kg» Availability of High pressure moulding line from HWS and George Fischer
Disa
Indicative Product Range
» Bell Housings » Trumpet Casings » Brake Carriers & Callipers » Turbocharger Housings» Camshafts » Cylinder Blocks » Flywheels/Flywheel Housing » Cylinder Heads» Intake and Exhaust Manifolds» Linkshafts» Transmission Housings
Amtek Iron Casting Division (AICD)
Operating Unit Product Range Equipments
Tipton 1Kg - 30Kg 2013 Disa Matic line
Bhiwadi 7Kg - 200Kg HWS High Pressure Moulding LineBox Size 1200X1050X400/400 mmGeorge Fischer High Pressure Moulding lineBox Size 900X700X300/300 mm
Coimbatore 0.2Kg - 8Kg Arpa 450 & 900-Box Size 400X500X120/200 mm
Bhiwadi- Diamond 1kg - 40 Kg 2110 Disamatic lines (2 nos)2013 Disamatic lines (2 nos)2070 Disamatic lines (1 no)
AMTEKGroup Presentation
.......
12
Amtek Iron Casting Division (AICD)Product Pictures
Facility Pictures
SigmacastBhiwadi
Gear Box HousingCylinder Block
FD Cover PTO Casting
Knuckle
Gear housing Cover Bracket
Exhaust Manifold
Coimbatore
AMTEKGroup Presentation
.......
13
Highlights
» In house engineering expertise in tool design and manufacturing upto2500 t
» Most advanced casting processes and machining techniques resulting in robust products of the highest quality
Indicative Product Range
» Bell Housings » Trumpet Casings » Brake Carriers & Calipers » Turbocharger Housings» Camshafts » Flywheels/Flywheel Housing» Intake and Exhaust Manifolds» Link shafts
Amtek Aluminum Casting Division (AACD)
Operating Unit Product Range Equipments
Ranjangaon- Blackberry HPDC- 0.3Kg - 20Kg
GDC- 0.5Kg - 4Kg
HPDC machines ranging from 420 t – 2500 t
GDC - Tilt Pouring Machines
Bourne HPDC 0.3Kg - 20Kg HPDC machines ranging from 420 t - 2300 t
AMTEKGroup Presentation
.......
14
HPDC
GDC
Amtek Aluminum Casting Division (AACD)
Lion Sump Transmission Case
Surge Tank Adaptor Intake Manifold Throttle Elbow
Clutch Case
Facility Pictures
Ranjangaon Bourne
Products
AMTEKGroup Presentation
.......
15
Highlights
» Complex machining facilities available for variety of Powertrain & Suspension Chassis components
» Units with capabilities of sub assemblies & module supplies to various vehicle
» State-of- the-art facilities for producing Connecting rods & Crankshafts
Indicative Product Range
» Aluminum Case Housings » Flywheel Housing & Assemblies» Bridge Fork Assemblies » Front & Rear Axles » Connecting Rods » Front Axle Beams » Crankshaft s » Hubs » Engine Bearing Ladders » Hydraulic Bodies» Exhaust Manifolds » Ladder Frames
Amtek Automotive Machining Division (AAMD)
Operating Unit Product Range Equipments
Amtek Tekfor Fractured Connecting Rods Cracking machines and World class measuring equipments
Amtek VCST Gears & Shafts Modern Gear manufacturing with Heat treatment facility
Baddi Flywheel machining, Stem Assembly , Crown Wheel & Pinion VMCs, VTCs, CNC Lathes, Gear Manufacturing Machines
Bangalore Connecting Rods VMCs, CNC Lathes
Coventry Knuckles, Hubs, Ladder Frames, Suspension Parts CNCs, Turning Centre, SPMs, Automatic Robotised Lines
DharuheraVision
Flywheel Assembly, Wheel Bearing Carrier, Brake Piston, Flywheel Housings & Complex Castings
A-71 Makino HMC’s, Turning Centres, VMC, Hydraulic Presses, Automatic Balancers, CMM and other Quality Equipment
AMTEKGroup Presentation
.......
16
Amtek Automotive Machining Division (AAMD)Operating Unit Product Range Equipments
Gurgaon Pivot Arms, Bridge Forks, Spindle SPMs, VMCs, Turning Centres, CNC Lathes
GurgaonAizen
Connecting Rods Bolt hole Transfer machine, Broaching machines, Grinders
Gurgaon (JV)Benda Amtek
Ring Gears Rollers, Welders, Hobbers, Normalisers, CNCs & VMCs
Hennef Turbocharger Housings Chiron, VMCs
Hennef Turbocharger Housings Chiron, VMCs
Letchworth Hubs, Brake Discs, Axle Assemblies, Brake Lines CNCs, Turning Centre, SPMs, Automatic Robotised lines
Manesar Wheel Hubs, Connecting rods, Knuckles VMCs, CNC Turning Centre, Grinders, Broachers
Manesar (JV)Siccardi
Crankshafts upto 6 cylinder VMCs & HMCs, Oil Hole SPM, Induction Hardeners, Tempering, CNCs, Crankshaft polishers, Tape Finishers machines
MPT Magna (JV) 2 piece Flexplate Ring Gear Line, Flexplate Line & world class measuring
Sanaswadi- Saphire Real Axle Arms, Crankshafts Machining lines for Crankshafts, Front Axle Beams, Sub axles & Assemblies
AMTEKGroup Presentation
.......
17
Amtek Automotive Machining Division (AAMD)Operating Unit Product Range Equipments
Sohna Connecting rods, Aluminium Casings, Kick Assemblies Double Disc Grinders, Drillers, Hydraulic Presses, CMM, DMCs, Turning Centres
Suyaan Crankshafts CNC’s, Milling machines, Grinders
AMTEKGroup Presentation
.......
18
Product Pictures
Amtek Automotive Machining Division (AAMD)
Ladder Frame Manifolds
Bearing Cover Strut Assembly Turbocharger Housing
Corner Module Assembly
Camshaft Connecting Rod Crankshaft
Facility Pictures
Coventry Sanaswadi BendaDharuhera Tekfor Siccardi
AMTEKGroup Presentation
.......
19
Highlights
» Significant presence near the OEM’s in India & abroad» Units specialised with wide range of Ring Gears for passenger
cars, trucks, buses, tractors & stationary engines» All units adopt the TQM approach on quality with participation of all
members
Indicative Product Range
» Flexplate Assemblies» Flywheel Assemblies» Rolled Rings» Starter Ring Gears
Amtek Ring Gear Division (ARGD)
Operating Unit Product Range Equipments
Kellogg OD:190.5 mm - 533.4 mm,Wt: 0.4Kg - 9.9Kg
Rollers, Welders,Turning Centers, Hobbers, Tooth Chamfers, Heat Treatment, Grotness or Expanders
Stanberry OD: Upto 431.8 mm, Wt: Upto 11.3 Kg
Presses, Welders and Balancing machines
DharuheraVision
OD: 225 mm - 510 mm, ID: 200 mm - 460 mm, Wt: 0.5 Kg – 6.0Kg
Rollers, Welders, Hobbers, Normalisers, Induction Hardening, Balancers & Tempering machines, Expanders etc.
GurgaonBenda
OD: 170 mm - 550 mm, Wt 0.5 Kg – 6.0Kg
Rollers, Welders, Hobbers, Normalisers, Hydraulic Presses, Turners, Induction Hardening and Tempering
AMTEKGroup Presentation
.......
20
Product Pictures
Amtek Ring Gear Division (ARGD)
Ring Gear Ring Gear
Flexplate
Flexplate
Facility Pictures
BendaKellogg
Ring Gear Ring Gear
Dharuhera
AMTEKGroup Presentation
.......
21
Design Capabilities3D Modeling, 2D Drawing Creation, Finite Element Analysis, Physical Testing, Process Simulation, Tooling design, Assembly, CAM & Product Data Management
Design Software'sIdeas C3P, Pro-Engineer, Unigraphics,Catia, AutoCAD, Magma, Pro-CAST and Deform
CommunicationsOne of the most important parts of the design process is the fast and secure Data Exchange. We have a dedicated team of experts in our IS Department. We currently use the following means to transfer data.
» Metaphase» Internet – FDX / Auto Web» Secure FTP» Physical Media
Amtek Centre of Excellence (ACE)
AMTEKGroup Presentation
.......
22
Amtek partner with Wipro(India) & Symbois(UK) for implementation of Lean & Six Sigma projectsUK programme started in Year 2005India programme started in May 2006
Full time Black BeltsActive Projects at all Lean Six Sigma Plants
Corporate Strategy emphasis on Global Lean Six Sigma deployment by 2008
Waste Elimination
Work Concentration
Process Flow Rationalisation
DMAIC Process(Define, Measure, Analyse, Improve,
Control)
Variation ReductionScrap Rework Elimination
Process Control
Amtek Centre of Excellence (ACE)
AMTEKGroup Presentation
.......
23
Joint VentureAmtek
Joint VentureAmtek Tekfor Automotive Ltd, Dharuhera (India)
Amtek brings a global customer base and local marketknowledge to the tableTekfor is the market leader in Fracture Split TechnologyAlliance will bring world class technological edge for manufacturing of Fractured Connecting Rod Modules forDiesel Engines
Amtek is front runner in Indian Auto Component Industry with worlds largest manufacturing of Ring Gear Flywheel AssemblyMagna is world market leader in One and Two Piece Flex plateassemblyAlliance will result in manufacturing of quality Two Piece Flex Plate Assembly at lower costs for worldwide sales
MPT Amtek Automotive (India) Ltd
Amtek VCSTAmtek has got local management skills & Indian market reachVCST will bring gear manufacturing technology & worldwide marketAlliance focus on manufacture of Gears and Shafts for automotive on and off road applications
Technical CollaborationAteliers de Siccardi (France)
Technical collaboration for Crankshaft TechnologyManufacture of machined Crankshafts, Steering Knuckles and Flywheel Housings for LCVs and Farm Tractors
Aizen Limited, Japan
Technical colloboration for Connecting Rod AssembliesAccess to global technology
AMTEKGroup Presentation
.......
24
Niche Products
Niche Products
RING GEARS
FLYWHEEL-RINGS GEARS & ASSEMBALIESTURBOCHARGER FLYWHEEL HOUSING
CONNECTING RODS
CYLINDER BLOCKS
FLEXPLATES
HUBS FORGING & MACHINING
CRANKSHAFTS
CYLINDER HEADS
AMTEKGroup Presentation
.......
25
Quality
Existing plants qualified with TS16949/ISO14001
Worldwide Quality and Environmental standards
Implementation of TS16949/ISO14001 in all new Amtek Units
Amtek Business Excellence Programme (ABEP) into all areas of the group
Ongoing development of Supply Chain network using a Supplier Technical Assistance (STA) group
AMTEKGroup Presentation
.......
26
Customers
2/3 Wheelers
Passenger Cars
Light Commercial
Vehicle
High Commercial
Vehicle
Engine Manufacturers Tier 1
INDIA
General MotorsHindustan MotorsHyundaiIsuzu DieselMahindra & MahindraMaruti SuzukiTata Motors
OVERSEAS
Aston Martin BMWFordGeneral MotorsJaguarLand RoverSaab
INDIA
Tata MotorsEicher Motors
INDIA
Ashok LeylandTata Motors
OVERSEAS
Davis IndustriesScania
INDIA
CumminsGreavesLombardiniSimpsonPerkins Engine
OVERSEAS
Briggs&StrattonPerkins Engine
INDIA
Bajaj Auto LimitedHero HondaHonda ScootersKawasakiLML LimitedYamaha MotorsTVSSuzuki Motors
INDIA
AvtecCumminsFairfieldMusashi AutoPartPiaggioSanden CorpTallent EngineeringUnimotion Gears
OVERSEAS
CumminsKetlon MachiningLuk IndustriesMDMMulhoffTallent EngineeringUnimotion GearsDana ItaliaDalco Machining
Tractors
INDIA
CNH GlobalEscortsInternational TractorsJohn DeereEicher
Others
INDIA
GE- Electro Motive Division
Indian railwaysLG ElectronicsMagnaOrdinance FactoriesTecumseh
AMTEKGroup Presentation
.......
27
Amtek Awards
Best Performing Vendor
Maruti Suzuki to Amtek Auto Ltd for year
1994-95
ET- Best Emerging Company of the
Year 2006
Prestigious “ET- BestEmerging Company of
the year 2005-06”
Supplier of the Year
TVS Motors Ltd to Amtek Bhopal for year 2002-03
Honda Motor Cycles & Scooters India(HMSI) Ltd to Amtek Bhopal for year 2005-
06 & 2006-07
Other Awards
Cummins India Limited to Amtek Auto Ltd for Outstanding Capacity
Management in Heavy Duty Business for year 2004
Dun & Brandstreets ranked Amtek Auto Ltd as 335th in India, Top 500
companies in year 2004