Alstom M&D Group 2009 (S8000 & GenCare)

8/19/2019 Alstom M&D Group 2009 (S8000 & GenCare)

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ALSTOM Monitoring & DiagnosticSystem

Max Lee


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ALSTOM © 2007. We reserve all rights in this oc!ment an in the in"ormation containe therein.#e$ro!ction% !se or isclos!re to thir $arties itho!t ex$ress a!thority is strictly "or'ien.

Agena

(st to$ic )onition Monitoring

2n to$ic )!rrent *i'ration Analy+er on Mar,et

-r to$ic S000 /l!s System

th to$ic #MD 000 system

1th to$ic Diagnostic /lots

th to$ic 3enerator Monitoring System 44 3en)are


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Time based

Wait until it breaks..

Data ~Condition based

Information ~Reliability based

Type of

maintenance

Top

Quartile

Lower

Quartile

Proactive >20% 0%

Predictive >45% ~12%

Preventive >25% ~31%

eactive !10% ~55%

So!rces56Society o" Maintenance & #elia'ility /ro"essionals S!rvey6 The !siness )ase "or #elia'ility #o'ert DiSte"ano% 8ohn Sch!lt+

( E f e c t i

v e n e s s )

r ! a n i " a t i o n # $ v a i l a b i l i t y

%aintenance Cost E&'enditures

reventive%aintenance

Reactive

%aintenance

(Eciency)

$

*

redictive%aintenance

roactive%aintenance

$+

$,

>"5%

~#"%

Typically 40% reductionin maintenance co$t

The *al!e o" )onition Monitoring


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““Worst New” Worst New”

9igh in"ant mortality then ranom "ail!re

&““Bathtub Curve” Bathtub Curve” - High infant mortality,then a low level of random failure, then awear out zone

'““Traditional iew” Traditional iew” !andom "ailure then a wear out zone

( ““#low $ging” #low $ging” 4 Steay increase in the$ro'a'ility o" "ail!re

) ““Best New” Best New” 4 Shar$ increase in the

$ro'a'ility o" "ail!re then ranom "ail!re

* ““Constant !andom "ailure” Constant !andom "ailure” #anom 4 :o age relate "ail!re $attern

2 %

4 %

5 %

+%

14 %

"# %

),)(-1.+#

3 %

1+ %

3 %

"%

42 %

2. %

/-P1.#2

2 %

10 %

1+ %

.%

5" %

" %

//&-*PP

2001

tudy 'verae #0% ofall a$$et$ ei6it , ae

to failure raterelation$ip7

;ail!re /attern St!ies


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ation

0.7% 0.4%

1.7% 0.9% 2.7% 1.4%

4.2% 2.1%

6.2% 3.5%

8.1% 4.9%

10.2% 6.3%

13.9% 8.7%

18.7% 12.5%

MAINT $

(%RAV)

STORES $

(%RAV)

ation

0.7% 0.4%

1.7% 0.9% 2.7% 1.4%

4.2% 2.1%

6.2% 3.5%

8.1% 4.9%

10.2% 6.3%

13.9% 8.7%

18.7% 12.5%

MAINT $

(%RAV)

STORES $

(%RAV)

20.0% 79.0%

22.0% 72.0%24.0% 68.0%

26.0% 65.0%

28.0% 61.0%

31.0% 57.0%

33.0% 53.0%

34.0% 47.0%

38.0% 36.0%

% ON PM % ON BOM

20.0% 79.0%

22.0% 72.0%24.0% 68.0%

26.0% 65.0%

28.0% 61.0%

31.0% 57.0%

33.0% 53.0%

34.0% 47.0%

38.0% 36.0%

% ON PM % ON BOM

Power Generation

Top 1st 0.7% 0.4% 95.0% 73.0% 100.0% 42.

Middle 1st 1.7% 0.9% 87.0% 62.5% 92.0% 38.Top 2nd 2.7% 1.4% 79.0% 54.0% 88.1% 32.

Middle 2nd 4.2% 2.1% 62.5% 43.9% 85.1% 26.

Top 3rd 6.2% 3.5% 59.8% 36.6% 79.8% 22.

Middle 3rd 8.1% 4.9% 41.7% 24.9% 74.5% 16.

Top 4th 10.2% 6.3% 29.8% 18.1% 68.7% 11.

Middle 4th 13.9% 8.7% 12.8% 5.5% 60.9% 7.6

Bottom 4th 18.7% 12.5% 3.8% 0.0% 52.1% 1.0

QUARTILE

MAINT $

(%RAV)

STORES $

(%RAV) % VIB % IR MECH % IR ELEC % OIL

Power Generation

Top 1st 0.7% 0.4% 95.0% 73.0% 100.0% 42.

Middle 1st 1.7% 0.9% 87.0% 62.5% 92.0% 38.Top 2nd 2.7% 1.4% 79.0% 54.0% 88.1% 32.

Middle 2nd 4.2% 2.1% 62.5% 43.9% 85.1% 26.

Top 3rd 6.2% 3.5% 59.8% 36.6% 79.8% 22.

Middle 3rd 8.1% 4.9% 41.7% 24.9% 74.5% 16.

Top 4th 10.2% 6.3% 29.8% 18.1% 68.7% 11.

Middle 4th 13.9% 8.7% 12.8% 5.5% 60.9% 7.6

Bottom 4th 18.7% 12.5% 3.8% 0.0% 52.1% 1.0

QUARTILE

MAINT $

(%RAV)

STORES $


95.0% 73.0% 100.0% 42.0% 47.8%

87.0% 62.5% 92.0% 38.0% 39.3%79.0% 54.0% 88.1% 32.7% 33.9%

62.5% 43.9% 85.1% 26.2% 27.9%

59.8% 36.6% 79.8% 22.8% 21.6%

41.7% 24.9% 74.5% 16.7% 17.3%

29.8% 18.1% 68.7% 11.2% 13.9%

12.8% 5.5% 60.9% 7.6% 9.1%

3.8% 0.0% 52.1% 1.0% 6.1%

% VIB % IR MECH % IR ELEC % OIL ANAL % OTHER NDT

95.0% 73.0% 100.0% 42.0% 47.8%

87.0% 62.5% 92.0% 38.0% 39.3%79.0% 54.0% 88.1% 32.7% 33.9%

62.5% 43.9% 85.1% 26.2% 27.9%

59.8% 36.6% 79.8% 22.8% 21.6%

41.7% 24.9% 74.5% 16.7% 17.3%

29.8% 18.1% 68.7% 11.2% 13.9%

12.8% 5.5% 60.9% 7.6% 9.1%

3.8% 0.0% 52.1% 1.0% 6.1%


Power Generation

Power Generation

Power Generation

Top 1st 0.7% 0.4% 95.0% 73.0% 100.0% 42.

Middle 1st 1.7% 0.9% 87.0% 62.5% 92.0% 38.Top 2nd 2.7% 1.4% 79.0% 54.0% 88.1% 32.

Middle 2nd 4.2% 2.1% 62.5% 43.9% 85.1% 26.

Top 3rd 6.2% 3.5% 59.8% 36.6% 79.8% 22.

Middle 3rd 8.1% 4.9% 41.7% 24.9% 74.5% 16.

Top 4th 10.2% 6.3% 29.8% 18.1% 68.7% 11.

Middle 4th 13.9% 8.7% 12.8% 5.5% 60.9% 7.6

Bottom 4th 18.7% 12.5% 3.8% 0.0% 52.1% 1.0

QUARTILE

MAINT $

(%RAV)

STORES $


Power Generation

Top 1st 0.7% 0.4% 95.0% 73.0% 100.0% 42.

Middle 1st 1.7% 0.9% 87.0% 62.5% 92.0% 38.Top 2nd 2.7% 1.4% 79.0% 54.0% 88.1% 32.

Middle 2nd 4.2% 2.1% 62.5% 43.9% 85.1% 26.

Top 3rd 6.2% 3.5% 59.8% 36.6% 79.8% 22.

Middle 3rd 8.1% 4.9% 41.7% 24.9% 74.5% 16.

Top 4th 10.2% 6.3% 29.8% 18.1% 68.7% 11.

Middle 4th 13.9% 8.7% 12.8% 5.5% 60.9% 7.6

Bottom 4th 18.7% 12.5% 3.8% 0.0% 52.1% 1.0

QUARTILE

MAINT $

(%RAV)

STORES $


95.0% 73.0% 100.0% 42.0% 47.8%

87.0% 62.5% 92.0% 38.0% 39.3%79.0% 54.0% 88.1% 32.7% 33.9%

62.5% 43.9% 85.1% 26.2% 27.9%

59.8% 36.6% 79.8% 22.8% 21.6%

41.7% 24.9% 74.5% 16.7% 17.3%

29.8% 18.1% 68.7% 11.2% 13.9%

12.8% 5.5% 60.9% 7.6% 9.1%

3.8% 0.0% 52.1% 1.0% 6.1%


95.0% 73.0% 100.0% 42.0% 47.8%

87.0% 62.5% 92.0% 38.0% 39.3%79.0% 54.0% 88.1% 32.7% 33.9%

62.5% 43.9% 85.1% 26.2% 27.9%

59.8% 36.6% 79.8% 22.8% 21.6%

41.7% 24.9% 74.5% 16.7% 17.3%

29.8% 18.1% 68.7% 11.2% 13.9%

12.8% 5.5% 60.9% 7.6% 9.1%

3.8% 0.0% 52.1% 1.0% 6.1%


Power Generation

Power Generation

Digging


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Pointwerefailure$tart$ tooccur

(ane$ in8i6ration P9interval 19.mont$:ear )e6ri$ in

oil P9 interval 19" mont$

'udi6le noi$eP9 interval 194wee;$

P1 P2

P5

P"



*i'ration

*i'ration is the oscillating B$erioicC motion o" an

o'ect ca!se 'y an a$$lie "orce. ?xam$le5 The "orce o" $l!c,ing or 'oing a m!sical

instr!ment string ca!ses it to vi'rate.



*i'ration Meas!rements

'mplitude

Po$ition

reBuency Pa$e

ape or orm

ou must have a&&ess to this informatioto 'ro'erly manage your ma&hine



asic Motion*i'ration Meas!rement

hori+ontal axis

vertical axis

time

# a i a l "

o r c e

:o rotor can ever 'e$er"ectly 'alance.?ven a very slight!n'alance ca!ses a

raial "orce thatrotates ith themachine rotor as itt!rns.


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elative 8$ ei$mic

otor to&earin

otorelativeToree pace


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A))?L?#OM?T?#

(ut away view of 'ccelerometer

M


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(,)/(T


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/ro'e )lose to #otor


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/ro'e Aay "rom #otor


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/roximitor )ali'ration 3ra$h

( @ ' 1 E *


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)hanging Distance eteen /ro'e an #otor/ro!ces a )hange in Signal Strength

RF SIGNAL 0


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)hanging Distance

RF SIGNAL 0

RF SIGNAL 0

RF SIGNAL 0


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Demo!lator O$eration

)*-,)/L'T,


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*i'ration AM/L


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*i'ration AM/L


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*


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Thr!st /osition Meas!rement

Meas!re ith $roximitytrans!cers.

When $ossi'le% $ro'esare mo!nte irectly inthe thr!st 'earing.

Meas!res axial $ositiono" thr!st collar relativeto the 'earing s!$$ortstr!ct!re.

/rovies alarm or

a!tomatic tri$ i" axial$osition exceesset$oint.

#otor Sha"t

/a/a

/a

T h r ! s t ) o l l a r

/roximity /ro'e

Thr!st/osition

Meas!rement


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/ro'e Location Thr!st /osition Meas!rement

)hannel A /ro'e

)hannel /ro'e

Thr!st )ollar

#otor Sha"t


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/roximity /ro'e seas a Tacho /hasor

NOTCH


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/9AS? A:3L?

0 !"0

PH!"

#$

VIBRATION

SIGNAL

#E$PHASOR

SIGNAL

TIME

DEGREES

OF

ROTATION

Te pa$e anle i$ deCned a$ te num6er of

deree$ from te Taco Pa$or pul$e to te Cr$tpo$itive pea; of vi6ration7


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A%&'(

) $

) $) $

T*+,-0

) $) $

G.'r/%

#O

A11.(

T*2,*3 T-!,-4

T-*,--

T-5,-3

LP

Cmpr.ssr

) $

T-+,!0 T!*,!-

A%&'(

T!!,!"

) $

LP

Cmpr.ssr

) $

T!+,40

T4*,44

A%&'(

) $ ) $

A%&'(

T**,*-T+,*0

LM-500

T*!,*"

#O

A11.(T*,T3

A11.(s

T!2,!3

Typical Tran$ducer(onCuration otatin

-acinery


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/rotection vs. )onitioning Monitoring vs. Machinery Management vs. AssetManagement

Protection'utoutdown

'nti ure,ver$peed

'$$et-anaement Proce$$@ardware

(oordinated,ptimiHation

*5 MINUTE SNAPSHOTS6 *5 DA$S

T E M P E R A T U R E

D E L T A D E G R E E S F

0

,*0

7*0

7-0

7!0

740

,-0

,!0

,40

%&! &'(T)'# M*& &'(T)'#

*5 MINUTE SNAPSHOTS6 *5 DA$S

T E M P E R A T U R E

D E L T A D E G R E E S F

0

,*0

7*0

7-0

7!0

740

,-0

,!0

,40

%&! &'(T)'# M*& &'(T)'#

(ondition-onitorinPlot$

)ata

'$$e$$ment

)eci$ion$

'ction$

-acinery-anaement)eci$ion upport

,peration'dvi$orie$

)ynamically-anae


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Agena

(st to$ic )onition Monitoring

2n to$ic )!rrent *i'ration Analy+er on Mar,et

-r to$ic S000 /l!s System

th to$ic #MD 000 system

1th to$ic Diagnostic /lots

th to$ic 3enerator Monitoring System 44 3en)are


31/72


4 4 / -

Alstom Monitoring & Diagnostic 3ro!$

Shen+hen%)hina

#&D )entre O&? 9!'

aen% Sit+erlan #&D )entre O&? 9!'

#ichmon% SA O&? 9!'


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4 4 / -

Alstom M&D System N One Monitoring ;or Io!r )om$lete /lant


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4 4 / -1

Alstom M&D #e"erences

Thailan Sha"t *i'ration

Sit+erlan

3enerator

S$ain *i'ration All 3as T!r'ine "or

3T21 )) /er"ormance

Malaysia All 3as T!r'ine "or

3T(-?2 )) $er"ormance Sha"t *i'ration 3enerator Trans"ormer

ra+il

)) /er"ormance All 3as T!r'ine "or

3T2

A!stralia Data Trans"er

B


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• Porta6le


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To maximally !tili+e the ex$ertise reso!rces% eshall $rovie the ex$erts ith 'oth real4time anhistorical ata right aay W9?:?*?# the$ro'lems occ!r an W9?#?*?# the ex$erts are

I?T% 'oth o" the vi'ration analy+er $ro!cts i not'!il !$ the lin,age 'eteen the ata an the

ex$erts

ey Dra'ac,s o" the oth *i'rationAnaly+er


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Main )!stomers in /etrole!m & )hemical

• The to$ to largest $etrochemical coo$eration in)hina

• The to$ to largest rotating com$ressorman!"actories in )hina

Shaanxi loer B3ro!$C )o.% Lt. BSLH?# Tech.C Shenyang loer B3ro!$C )o.% Lt. B3? TechC

S000 /l L l t S t


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S000 /l!s + Local set!$5 SystemArchitect!re

sersLA:

Steam T!r'ine &3enerator

3as T!r'ine

;DE


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4 4 /

Signal Ty$e

Tacho $harsor Signal

Dynamic Signal #aial *i'ration

Static Signal Axial Dis$lacement ?ccentricity Tem$erat!re

/ress!re )asing ?x$ansionDierential ?x$ansion


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S000 /l!s ey ;eat!re 4 (

• ?asy Data Accessi'ility

ES str!ct!re% hich is e'4'ase

S!$$ort 'oth on4site iagnosis an remoteiagnosis thro!gh


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Sensitive Monitoring

M'&8 '('rm

Pr.,'('rm

Tot/l */le

1

2

0.5

6M!lti$ly themonitor target

6 Total *al!e Am$.

6(J% 2J% 0.JU*ector

6More "oc!s


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Static & Dynamic

What is )ynamicDataV

What is tatic DataV

SineWave

T e m $

DateETime

(20o

0o

0o


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O$erating MoesSteay State vs. Transient

teady tate N QconstantR

machine s$ee ata ca$t!re intime intervals.

Tran$ient N start!$ or sh!tonata ca$t!re in #/M intervals.

/rocess )ontrol Static Data


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/rocess )ontrol Static Data

tatic )ata Type$


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Steay4State Data

Static vs. Dynamic ataargra$hsOr'it4Time'ase $lotsS$ectr!m $lots Tren $lots


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Transient Dynamic Data

'ndJ Tran$ient *vent$ li;e Proce$$ /p$etJ*Buipment TripJ *Buipment e9tart

l # l D i i S


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nolege ase #!les N Decision S!$$ort

• ulePa; 'pplication$

• Eeneral ule$

• peciCc '$$et ule$

• -ecanical ule$

•


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4 4 / 1

S000 /l!s ey ;eat!re 4-

Sta'le% maintenance convenient All in One5 holly integrate ata acG!isition an

analysis evice

'ase on L


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4 4 / 1

S000 /l!s ey ;eat!re 4

/lenty o" analysis "!nctions

categories% - ,ins o" analysis or manage

"!nctions

)ommon s$ectr!m charts： (>

S$ectr!m charts "or !nits start!$ an sh!ton：

Diagnosis s!$$ort5 1

Statistical re$orts an logs： >

Dis$lay charts5

Sh " i' i l i l


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Sha"t *i'ration Analysis Mo!le

Wave"orm &S$ectr!m

Sha"t *i'ration Analysis Mo!le

Or'it

*i'ration an $rocess Tren

24$lanealancing

oe :yG!ist

Water"all


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#MD0005 Str!ct!re

Any othertr!st"!lex$erts

:?T000

;or *i'ration

:e Str!ct!re S!$$ort M!lti #emote


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4 4 / 7(

:e Str!ct!re S!$$ort M!lti #emote)enters

/oer /lant A /oer /lant :

UU

/lant %)U

Gr9p HQ A(s:m PS OEMs S.r;&1.

Pr;&


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4 4 / 72

Aitional ;!nctions o" #MD000

• Access real4time !nits o$erational an alarm stat!s onmachine list

• A!tomatically or c!stomi+e generate m!lti level re$orts

#egion level re$ort

;actory level re$ort

Machine level re$ort

• #ich $ro"essional iagnosis $lots

• Long4term o$eration ata storage

• Maintenance% overha!l an o!tage archive management


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4 4 / 7-

ene@ts to m!lti4$lant !tilities

• 9el$ achieve $reictive maintenance

• ?ectively !tili+e internal ex$erts ex$erienceithin gro!$

• )ollect the initial o$erational ata "or eG!i$mento$eration im$rovement

• )entrali+e the o$erational ata "rom s!'siiaries to 'etter share maintenance tools among the $lants

com$are o$eration an maintenance G!ality "rom$lant to $lant to set 'enchmar,ing

o'tain @rst4han in"ormation instea o" QecorateRre$ort

S!ccess story a'o!t m!lti4$lant !tilities


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4 4 / 7

S!ccess story a'o!t m!lti4$lant !tilities..9!aneng

• Total ca$acity5 2%07 MW

•

((%00 MW !ner constr!ction• -- $lants

• Main Feet5 -00 MW% -0MW an 100 MW

• 2(000 MW in I!h!an /oer /lant

• #emote center set4!$ in Dec. 2001

• (st $hase5 covers 2 !nits in (( $lants

• 2n $hase5 has 'een commence in 8!ly% 2007

"


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4 4 / 7

#emote )enter "or 9!aneng

%B "B !er3ers

HQ R.m:. C.8:r.

4ire/ll

#o6/l !er3ers#o6/l 7ser

P('8: A

MODSO/)4A etc.)om others

vervie


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vervie/

Ric0


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Ric0lots

Waveform1'ectrum


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1'ectrum

ic

2ib3Trend


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icPlot$

2ib3Trend

1in!le


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1in!le*ar

%ulti3*ar


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%ulti *ar

rocess32ib3


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rocess 2ibTrend

rbit


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rbit

,3lane *alancin!


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olar


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10aft Centerline


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10aft Centerline

*ode


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4y5ui


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y5st

Waterfal


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l

%ulti3


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'lots


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Alstom M&D Group 2009 (S8000 & GenCare)

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Transcript of Alstom M&D Group 2009 (S8000 & GenCare)