ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · Available Kits • Foundation Kit Available •...
Transcript of ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · Available Kits • Foundation Kit Available •...
Call us for any missing or damaged parts.Do not return to the store.
CustomerService Hotline(800) 483-4674www.uspolymersinc.com
• All Weather Durable PVC• High Head Room For Garden Implements• Won’t Dent, Rust, Rot or Mildew• Never Needs Painting• Wide Single Door• Easy Assembly• Pad Lock Ready (Lock not included)• Wooden or Cement Foundation Needed
Requires two people and takes about3-4 hours for Installation.
Available Kits• Foundation Kit Available• Window Kits Available
Your Total Solution To Maintenance Free Storage Sheds.
Ver: 4.0
Building Dimensions :Approximate
SizeStorage Exterior Dimension Interior Dimension
4 Ft x 8 Ft 29 1/4 Sq. Ft 154 1/4 Cu.Ft
Roof Edge to EdgeBase Dimension Door Opening
1.2 m x 2.4 m 2.7 Sq.m 4.3 Cu.m
WidthDepthHeight
inch cm47 1/2 120.6
inch cm
94 1/4 239.348 121.9
95 1/8 241.673 185.4
inch cm45 1/2 115.5
inch cm
92 1/4 234.329 3/4 75.5
61 3/4 156.863 3/8 161
Wall to WallArea Volume
OWNER’S MANUAL /Instructions for Assembly ‘4 Ft SideMate’Size 4 Ft x 8 Ft / 1.2 m x 2.4 m (Approx.)
Vinyl Garden ShedVinyl Garden ShedA Product of
TM
A L L P U R P O S E V I N Y L G A R D E N S H E D S
Patent #416.091
Duramax Garden ShedLimited Fifteen Year Warranty
U.S. Polymer Inc. will send a replacement part free of charge, in the event of material defects and orworkmanship for a period of fifteen years from the date of purchase.
This warranty is extended only to the original purchaser. A purchase receipt or other proof of date of originalpurchase will be required before warranty service is rendered. In no event shall we pay the cost of flooring,labor, installation or any other costs related thereto.
This warranty only covers failures due to defects in material or workmanship which occurs during normaluse and does not extend to color change arising due to normal weathering or to damage resulting frommisuse or neglect, commercial use, failure to follow assembly instructions and the owner’s manual (includingproper anchoring of the shed), painting, forces of nature and other causes which is beyond our control.
Claims under this warranty must be made within the warranty period by calling 1-800-483-4674 or mail ina dated sales slip and clear photograph of the part to:
U.S. Polymers, Inc.1057 S. Vail Ave Montebello,CA 90640.
We reserve the right to discontinue or change components. If a component has been discontinued or isnot available,U.S. Polymers, Inc. reserves the right to substitute a component of equal quality as may be compatible.
Limits and Exclusions
There are no express warranties except as listed above. The warrantor shall not be liable for incidental orconsequential damages resulting from the use of this product, or arising out of any breach of this warranty. All express warranties are limited to the warranty period set forth above. Some states do not allow theexclusion or limitation on how long an implied warranty lasts, so the above limitations may not apply toyou.
This warranty gives you specific legal rights and you may also have other rights which vary from state tostate or country to country.
Behind left Door Panel for Basic Shed.Location of Product Labels
1
2
SAFETY & PRECAUTIONS
Before You Begin...
1. Check your local building codes regarding footings, location, etc.
2. Select a site that allows enough working space around the shed.
3. Determine building foundation and anchor system.
4. Read and understand the Owner’s manual enclosed in the package.
5. Follow all directions and dimensions thoroughly.
6. Follow the steps given in the manual carefully for correct assembly.
7. Make sure all parts are present before you start assembling.
8. BE SAFE : Follow safety instructions and avoid injury.(See inside page).
9. GROUND MUST BE EVEN : Make sure the foundation frame lies flat onthe ground. Ifthe earth bed is uneven, remove sod and other debris andlevel it with a flat shoval.
10. Separate contents of the carton by the part number and review the list.Be sure you have all the necessary parts for your shed.Refer Owner’s manual for part list.
CAUTIONSharpEdges
3
SAFETY & PRECAUTIONSFor your own safety, please read and follow these instructions during the shed assembly.
1. Always wear work gloves, long sleeves and eye protectionduring assembly of the shed. Some pieces of the shedcontain sharp edges and can cause injury.
2. Be cautious with the tools used for the assembly ofthe shed.Familiarize yourself with the operation of allthe power tools.
3. Children and pets should be kept away from the assemblysite to avoid any distractions and accidents.
4. When using a step ladder, make sure it is on even ground andfully open with the safety latch in place. Never concentrate your fullweight on the roof or any part of the shed.
5. Do not attempt to assemble the shed on a windy day.Shed panels can be whipped across by the wind making theworksite difficult and dangerous.
4
IMPORTANTWear eye protection when using any form of power tools. Do not use voltage power tools in a wet or dampenviornment to avoid electric shock.
Do not use any part of the shed as a means of personal support while attaching componets during assembly.
The shed must be constructed on a solid base foundation. A concrete pad or a large size concrete patiostone squares is recommended for suitable floor base. Make sure it is firm and level and will allow drainageaway from the site. The base foundation should be at least 4 inches (100mm) larger than the shed dimensions.Please refer to the front page of your owner’s manual for the exterior dimensions of the shed. Manufacturer isnot responsible for the choice and construction of the foundation.
For a concrete pad base, prepare a level bed for a firm footing layer of crushed stone. The concrete padshould then be poured to a thickness of 4 inches (100mm) to 5 inches (125mm). Allow to dry thoroughlyfor at least 48 hours
Your shed must be firmly anchored to the concrete pad or large concrete patio stone squares, to help protectagainst damage in high winds.
Care & MaintenanceAlthough this unit does not require any maintenance, care should be taken to prolong the lifeof your shed.
ROOF : Keep roof clean of leaves and snow with long handled, soft bristled broom. Heavy amountsof snow on the roof can damage the shed making it unsafe. Do not step on the roof.
WALLS : Do not rest any object against the wall panels of the shed.
DOORS : Keep doors closed to prevent wind damage.
FASTENERS : Regularly check your shed for loose screws, bolts, nuts, etc. And retighten them asnecessary.
MOISTURE : With changing temperatures, condensation will accumulate inside the shed. Goodventilation will help in regulating and avoid moisture.
TIP : A noncorrosive caulking is helpful to seal the shed.
DO NOT store swimming pool chemicals in your building. Combustibles and corrosive must be stored in air tight containers
Parts List
Cordless Drill - Philips HeadHammer or Rubber malletCarpenters Square8’ Step LadderAdjustable pliers
Level - 3ft.Tape MeasureCaulk GunWaterproof Clear SiliconSealantHand Gloves
Tools You Will Need
Note Before starting installation, please refer Safety & Precautions.
5
CDLC CDRCCMB, CMC
CCB CCC CCCE
MJ,(RS-1C,3LH,3H,8B,9B),(CB-1B,2C,3XB,3B,4B,6C)
B1LB, B1RB, B21,B22, B3C, B4LC,B4RC, B5C
COAC
RS14B RS5A,RS6H DSHC
CODE QTY
B1LB 1B1RB 1B21 1B22 1B3C 1B4LC 1B4RC 1B5C 1CB1B 1CB2C 1CB3XB 2CB3B 2CB4B 1CB6C 1DSHC 1MJ 3RS1C 2RS2FC 1RS2BC 1RS3LH 1RS3H 1RS4C 2RS8B 2RS9B 2RS5A 2RS6H 2RS14B 6
CODE QTY
CMB 3CMC 2CCB 2CCC 1CCCE 1CDLC 1CDRC 1FSP 2SP 4SPC 3RP 3FPLC 1FPRC 1RRSC 3DR 1
Note: Check all parts prior to installation.
ACCESSORIES
CODE QTY
CBC 2EPS 4FDCLC 1FDCRH 1FCC 2FMC 3FCB 3FMRC 4FRLC 2FRTC 1FCB5C 1LSH 2RSH 2RJ 2PPG 52PWS 52PIN 52STC 1.57meter.S1 159S2 5S3 9S7 8
RS2BC,RS2FC RS4C CBC
EPS
FCC FMC FCB
RJ FDCLC FDCRH
PIN
FRLC FMRC FRTC
FCB5C LSH RSHS3
S1, S7
S2
PARTS
STCPPG & PWS
Option -1 Right Side Door
6
RS2BC
RS9B
RS8B
RS1C
RRRC
B21
B1LB
B1RB
B5C
B4LC
B22
CDRC
B3C
RS3LH
RS3H
DSHC
MJ
CMC
CMB
CB3B
CB3XB
FCB5C
FSPCMB
CCCE
SP
SP
SP
FMRC
B4RC SPC
SPC
SPC
MJ
CB3XB
CB3B
MJ
FMRC
FMRC
CMC
SP
RP
RP
RP
RS8BFRTC
FRLC
RS9BRS2FC
FPLC
FRLC
RS6H
RS6H
RS5A
RS5A
RS4C
RS4C
CMB
CB2C
CCB
CCC
RS1C
FPRC
DR
CCB
FSP
FMRC
CB6C
CB4B
CB1B
CDLC
RRRC
RRRC
For Right side door follow the page no. 8-31 & 56-59.
7
For Left side door follow the page no. 8 & 32-55 & 56-59
Option -2 Left Side Door
RS2BC RS9B
RS8BRS1C
RRRC
B21
B1LBB1RB
B5C
B4LC
B22
CDRC
B3C
RS3LHRS3H
DSHC
MJ
CMC
CMB
CB3B
CB3XB
FCB5C
FSP
CMB
CCCE
SP
SP
SP
FMRC
B4RC
SPC
SPC
SPC
MJ
CB3XB
CB3BMJ
FMRC
FMRC
CMC
SP
RP
RP
RP
RS8B
FRTC
FRLC
RS9B
RS2FC
FPLC
FRLC
RS6H
RS6H
RS5A
RS5ARS4C
RS4C
CMB
CB2C
CCB
CCC
RS1C
FPRC
DR
CCBFSP
FMRC
CB6C
CB4B
CB1BCDLC
RRRC
RRRC
A. Foundation
8
Use pressure treated 2” x 4” (50mm. x 88.9mm.)to build a foundation structure that has anoutside dimension of 48” x 96”(1219.2mm x 2438.4mm).
Using exterior grade CDX 3/4” (19 mm) plywood,cut and fit together the sheets to form solidplywood floor as shown. Foundation must besquare and level.
The shed must be constructed on a solid base foundation.A concrete pad or a large size concrete patio stone squares isrecommended for suitable floor base. Make sure it is firm and leveland will allow drainage away from the site. The base foundationshould be at least 4 inches(100mm)larger than the shed dimensions. Please refer to the front page of your owner’s manual for theexterior dimensions of the shed. Manufacturer is not responsiblefor the choice and construction of the foundation.
Concrete Platform
Note
The following are a list of lumber and sizes you will need.Wooden Platform (Not Included)
Pressure Treated-Wood Studs: Exterior Grade (CDX):3ea 2”x 4”x 89” (50 x 88.9 x 2260.6mm) 3/4”(19mm) plywood2ea 2”x 4”x 48” (50 x 88.9 x 1219.2mm) 1ea 3/4”x 48”x 96”
(19 x 1219.2 x 2438.4mm)L-Brackets: 4ea
If the shed is assembled withwooden foundation on soil, usethe soil anchor kit.
Note
DuraMax must be installed on a level wooden platformor a level concrete foundation.
Note : Do not follow this Foundation instructions , if you have DURAMAX Foundation
L- BRACKET
L- BRACKET
L- BRACKET
L- BRACKET
24” (609.6mm)
96” (2438.4mm)
48” (1219.2mm)
24” (609.6mm)
96” (2438.4mm)
48” (1219.2mm)
1
2
Lay 2 x 4(Actual size 2”x 3 1/2”, 50mm x 88.9mm)
Note
2” (50 mm)
3 1/2” (88.9 mm)
L- BRACKET
For a concrete pad base, prepare a level bed for afirm footing layer of crushed stone. The concretepad should then be poured to a thickness of 4inches (100mm) to 5 inches (125mm). Allow to drythoroughly for at least 48 hours.
9
B. Base channel.
Note 1. It is important that these instructions are followed step by step.2. All parts are clearly marked and care should be taken to use correct one.3. Don’t install under windy condition.4. If iyou are building the shed against a wall, build it 2.5 ft. away then slide it in.
OPTION -1 RIGHT SIDE DOOR.
Fig.1
1
Front
Right
Left
Back
B5C
B4LC
B22
S1
92 1/4” (2343mm)
92 1/4” (2343mm)
45 5/8” (1158mm)
45 5/8” (1158mm)
B1LB
B1RB
B4RC
B21
B3C
DOOR OPENING
30 1/4” (767mm)
S1
B3CB22
Inside Shed
B5C
Fig.2
1
2
Note Measure in all direction as shown infigure to make the base channelassembly in a perfect.
Using a carpenter square, line up corners. Alignbase bars, mark the concrete at the holes in thebase and drill concrete with 1/2” (dia. 12.5mm)concrete bit to accept anchor bolts to a 1 3/4”(44mm) depth. Replace base and secure with1/4” x 1 1/2” (M6 x 40mm) anchor bolts(Qty - 24Nos. not provided).
Assembly on concrete foundation
M6 Anchor Bolt
Base ‘U’ Channel
Concrete
Parts Needed:CODE QTY
B1LB 1B1RB 1B21 1B22 1B3C 1
CODE QTY
B4LC 1B4RC 1B5C 1S1 24
C. Roof Structure
RS8B
RS9B
FRLC
RS9BFRLC
MJRS4C
RS4C
RS3LH
RS3H
RS8B
RS1C
RS2FC
RS2BC
RS6H
RS5A
RS5A
RS6H
RS1C
Parts Needed:
10
CODE QTY
RS1C 2RS2BC 1RS2FC 1RS3H 1RS3LH 1RS4C 2RS5A 2RS6H 2RS8B 2RS9B 2
CODE QTY
FRLC 2MJ 1RJ 2S1 47S7 8
11
Make sure these holes up
Make sure these holes up
S1
S1
RS9B
RS8B
RS1C
RS1C
FRLC
1
2
Front roof structure assembly
S1
3
RS9B
RS2FC
RS8B
RS1C
12
Make sure these holes up
Make sure these holes up
RS9B
RS8B
RS1C
RS1C
FRLC
S1
S1
4 Back roof structure assembly
5
6
S1
RS9B
RS8B
RS2BC
RS1C
13
Make Two sets.Note
S1RS3H
RS3LH
MJ
RJ
RJ
RJ
RS3LH
RS3H
RJ
S1
S1
RS6H
RS5A
3
1&2
Fig.2
Fig.3
Fig.1
RS3H
RS3LH
8
7
9
RS3LHRJ
S1
S1
RS5A
RS8B
RS2FC
RS8B
S1RS2BC
RS6H
RS5A
S1RS9B
RS2FC
S1
RS6HRS9B
RS2BC
RJ
RS1C
RS2FC
RJRS1C
RS2FC
S1
RS3H
14
3
2
1
3
4
1&2
RS3LH
RS3H
RS2BC
RS2FC
RS6H
Fig.1 Fig.2
Fig.3
Fig.1Fig.2
Fig.3 Fig.4
Fig.1
Fig.2 Fig.3
RS5ARS6H
RS5A
RS4C
RS4C
RS2BC
11
10
12
1
1
3
32
2
S7
RS5A
RS4CRS4CRS5A
S7
S1
RS4C
RS3LH
Do not fix screw here
15
B1LB
CDLC
S1
B1LB
CDLC
Fig.1
Fig.2
Fig.3
Front
B1LB
CDLC
Left
1
2&3
D. Walls & Columns
All panels are clearly marked and care shouldbe taken to use the correct one.Note
Parts Needed:
Back
1
CDLC
CODE QTY
CB1B 1CB2C 1CB3XB 2CB3B 2CB4B 1CB6C 1MJ 2FCB5C 1FMRC 4FCB 3FCC 2FMC 3FDCLC 1EPS 4CBC 2
CODE QTY
FRTC 1DSHC 1CMB 3CMC 2CCB 2CCC 1CCCE 1CDLC 1CDRC 1FSP 2SP 4SPC 3S1 88S2 5S3 1
Right
16
Fig.1
B1LB
FSP CDLC
S2
CCB
FCB
Fig.2
S1
Left
Fig.1 Fig.2
Fig.3
FSP
FCB
Front
Front
Front
Check the stamped labelon inside top of all panels.
FSP
Note
Do not tighten the screw.Leave it loose.Note
3
2
4
2
1
B1LB
2&3
1
CCB
B1LBB1RB
FSPCDLC
CCB
FSP
CCB
B1RBB1LB
17
CB4B
EPSCB1B
S1
FCB
CB1B
S1
CB1B
CDLC
CB4B
B1LB
S1
CDLC
S1
CB4B
Front
Fig.1 Fig.2
Fig.1 Fig.2
Fig.3
CB1B
S1
MJCB3B
CB3XBCB3XB
CB3B
MJ
S1
6
5
7
2
1
CB1B
CB4B
1
2&3
18
9 9
8
10
CB3XBCB1B
S1
CB3XB
FCB
S1
CMB
S1
CB3XB
CMB
S1
B4LC
CMB
S1
B22
CMBSP
CB3B
CB3B
CB3XB
CMB
SP
CB3BCBC
CB3XB
2
3
1&2
2&3
1
SP
1
Fig.1 Fig.2
Fig.1 Fig.2
Fig.3
Fig.1
Fig.2 Fig.3
CMBCB3XB
CB3B
MJ
S1
FSP
CCB
19
SP
CCB
B3C
S1CCB
S1
FCB
CB3B
Fig.1
Fig.2 Fig.3
FSP
12
11
13
SP
CCB
B3C
S1
CMB
FSP
CMB
2&3
1
1&2
1
2
Do not tighten the (S2) screw.Leave it loose.Note
Fig.1
Fig.2
Fig.1 Fig.2
S2
FCB
CB3B
CCB
CCB
B22
B3C
CCB
FCB
CCB
20
FCB
S1
CB2CCB3B CB2C
S1
S1
CCC
CCCE
Fig.1 Fig.2
15
14
16
CMB
S1
CB2C
CB2C
SP
1&2
3
CMB
SPFSP
Fig.1 Fig.2
Fig.3
B21 B3C CCC
2
1
21
S1
FCB
CB2C
CB3XB
FCB5C
S3
Fig.1
Fig.2
Do not tighten the(S2) screw.Leave it loose.Note
18
17
19
CMC
1
21MJ
CB3B
CB3XB
FCB5C
CB2C
CCC
Fig.1
Fig.2
S2
FCB
CB2C
CCC
S1CB3B
MJCB3XB
FCB
SPC
CMC
S1
B21
22
FCB
S1
CB3B
S1
CB3BCB2C
EPS
CB3XB
CDRC
S1FCB5C
After completing the center bandassembly,fully tighten the threecenter band fitting(FCB) to thecorner columns (CCB) &(CCC).
Note
21
20
22
CMC
S1
B4RC
B5C
CDRC
S1
CB3XBCBC
CB3B
SPC
CMC
SPC
CDRC
CB3XB
CB3B 3&4
1&2
2
1
1
2&3
S1
CMC
CB3XB
Fig.1 Fig.2
CMCCB3B
CB3XB
MJ
S1Fig.3 Fig.4
Fig.1 Fig.2
Fig.2
Fig.3
Fig.1
23
1&2
Fig.1 Fig.2
CMB
FMC
FMC
S1
CMB
CDLC
FDCLC
CDLC
FDCLC
Fig.1 Fig.2
23
24
1&2
Do not fix the screw now.Note
1&2
1&2
24
S1
CMC
FMRC
S1
CCCE
FMRC
CCB
FCC
CCB
FCC
S1
25
26
Fig.1 Fig.2
FCC
CCB
Fig.3
FMRC
S1
CDRC
Fig.1
Fig.2
Fig.3
FCC
CCB
S1Fig.4
1
3
3
3&4
1&2
2
25
Fig.2
Fig.1 Fig.2
3
28
27
29
RJ
S2
Fig.1
S1
RS2FC
RS3LH
S2
RS2BC
RS2BCS1
RS3H
1&2
S1
RS1C
FMCFig.3
RJ
3
Fig.2
FMRC
RS5A
RS2FC
1&2
1&2
Fig.1 FMRC
RS2FC
2226
FRLC
CDRC
Fig.1 Fig.2
31
30
32
S1
RS3LH
RS4C
FMC
S1
RS5A
S1
RS2FCFMRC
1&2
S1
FRLC CCCE
S1
Fig.1
RS2BC
S1
RS6H
FMRC
S1Fig.2
1&2
27
DSHC
S1
RS1C
FRTC
S1
CB6C
S1CDLC CB6C
EPS
Fig.2
Fig.2 Fig.3
Fig.1
S1Fig.1
RS8B
DSHC
FMRC
S1
S1
RS5A
RS4C
2
1
Front
34
33
35
DSHC
2
1&3
FSP
CB6C
28
FPRC
PPGPIN
1 2
PPG
Apply silicone around the roof plugs. Thisis optional and should be done for heavyrain areas if needed.
NoteUse a Screw driver to align the holes.Insert roof plugs & pins into roof panelsonly indicated.
Note
E. Roof panels
Front
FPLC
PPG FPRC
Back
Front
PPG
RP
3
Silicone
4
Parts Needed:
CODE QTY
RP 3FPLC 1FPRC 1RRSC 3RS14B 6DS 1
CODE QTY
PPG 52PWS 52PIN 52RSH 2S3 8STC 1.57 meter
PIN
PIN
PIN
29
5 Roof Panel installation by usingladder from inside at missingPanels.
Note
8Back
7
5 6
8
9Outside View Inside View
RP
PPG
RP
PPG
PPG RRSC RRSC
RRSC
PPG
RS14B
RS14B
RS14B
RS14B
RS14B
RS14B
PIN
PIN
PINPIN
30
DSDS
10
S3
RSH
DS
Fig.1
RSH
S3
CDRC
Fig.2
2
DS
DS
STC DS
12
1
DS
STC
11
31
Apply silicone around the perimeterof the base ‘U’ channel. Seal thecorners, joints and base of doorcolumn. This is optional and shouldbe done for heavy rain areas ifneeded.
Note
Base ‘U’channel
Silicone
Column
Fig.1
Silicone
Base ‘U’channel
Fig.2
1
2