AlifTextiles Ltdcdn.bangladeshaccord.org/factory-reports/english/2014/03/Alif... · Confirm...

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Alif Textiles Ltd 74/A, Science Laboratory Road, Dhanmondi, Dhaka (+23.7396N, 90.3859E) 9 November 2013 1

Transcript of AlifTextiles Ltdcdn.bangladeshaccord.org/factory-reports/english/2014/03/Alif... · Confirm...

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Alif Textiles Ltd74/A, Science Laboratory Road, Dhanmondi, Dhaka

(+23.7396N, 90.3859E)

9 November 2013

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Site Observations

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Structural drawings do not match the as

constructed structure

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4Structural Drawings – not as built

Structural Discrepancies

Structural Drawing presented

Discrepancies Noted

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5Structural Drawings – not as built

Discrepancies Noted

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Structural Drawings - Movement Joints

2 building movement joints which

were not shown on drawings

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Structural Drawings - Movement Joints

Movement joint on southeast

corner of building with

cracking of plaster render at

junctions of joint

Beam cantilever to allow for

movement joint on ground floor

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Structural Drawings - Movement Joints

Movement joint at north section of

circular sector with cracking of plaster

render at junctions of joint

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Verify concrete stresses and in-situ strengths

for concrete columns

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Verify concrete stresses in columns /

compare with in-situ concrete strength

Building Engineer is to verify in-situ

strengths of concrete and compare

with stresses in columns. Detailed

Engineering Assessment required for

building

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Cracking in beams on underside of 2nd and 5th

floors

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Cracking in beams

Hairline cracks to beam on

underside of 2nd floor

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Cracking in beams

Crack to beam on underside

of 5th floor

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Column in North West corner - confirm

vertical load path throughout building and

stress in column at ground floor level

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Confirm Loadpath / Column Design

Building Engineer is to perform

detailed calculations and concrete

tests to prove column size; Column

to be reinforced if required

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Vertical Load Path to Ground Floor

Transfer of loading through

building to external column

on northwest corner of

building

Column at corner is

triangular with different

dimensions to typical

column

Building Engineer to check

design of corner column and

transfer beam

Building Assessment to review if

this column is a key element and

as such should be provided with

a protective barrier.

What is impact of loss of

column?

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Exposed reinforcement to slab overhangs in

future lift shaft and front elevation

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Deterioration of Building

Structure

Deterioration of concrete

and corrosion of

reinforcement to slab

overhangs on lift shaft and

west elevation of factory

building

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Remove demolition rubble from roof slab and

provide drainage/waterproofing of newly

exposed roof slab to prevent corrosion of

reinforcement

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Removal of Demolition

Rubble/Waterproofing of Roof Slab

Demolition rubble to be

removed from the roof

Ensure that the recently exposed

concrete roof slab is provided with

drainage and waterproofed, at

locations where the slab has been

damaged, to prevent ingress of

water to the building structure

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Priority Actions

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Problems Observed

ITEM 1: Structural drawings provided do not match the as-constructed structure.

ITEM 2: Verify concrete stresses and in-situ strengths for concrete columns

ITEM 3: Cracking in beams on the underside of 2nd and 5th floors

ITEM 4: Column in North West corner - confirm vertical load path throughout

building and stress in column at ground floor level

ITEM 5: Exposed reinforcement to slab overhangs in future lift shaft and front

elevation

ITEM 6: Remove demolition rubble from roof slab and provide

drainage/waterproofing of newly exposed roof slab to prevent

corrosion of reinforcement

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Priority 1(Immediate - Now)

Item 1 and actionsStructural drawings provided do not match the as-constructed structure

particularly with respect to column locations and the inclusion of building

movement joints.

• None required

Priority 2(within 4-months)

• Factory Engineer to prepare as-built structural drawings.

• A Detailed Engineering Assessment of the Factory is to be

commenced, see attached scope.

Priority 3(within 6-months)

• Produce and actively manage a loading plan for all floor plates

within the factory giving consideration to floor capacity and

column capacity.

• Detailed Engineering Assessment to be completed.

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This Schedule develops a minimum level of information, Analysis and testing expected as part of a Detail Engineering Assessment.

The Building(s) have been visually assessed and it is deemed necessary that a detailed engineering assessment be carried out by a competent Engineering

Team employed by the factory Owner.

We expect that the following will be carried out:

1. Development of Full Engineering As-Built Drawings showing Structure, loading, elements, dimensions , levels, foundations and framing on Plan,

Section and Elevational drawings .

2. The Engineering team are to carry out supporting calculations with a model based design check to assess the safety and serviceability of the building

against loading as set out in BNBC-2006, Lower rate provisions can be applied in accordance with the Tripartite Guidelines following international

engineering practice, justification for these lower rate provisions must be made.

3. A geotechnical Report describing ground conditions and commenting on foundation systems used/proposed.

4. A report on Engineering tests carried out to justify material strengths and reinforcement content in all key elements studied.

5. Detailed load plans shall be prepared for each level showing current and potential future loading with all key equipment items shown with associated

loads.

6. The Engineering team will prepare an assessment report that covers the following:

• As-Built drawings including

• Plans at each level calling up and dimensioning all structural components

• Cross sectional drawings showing structural beams, slabs, floor to floor heights, roof build-ups and Basic design information of the

structure

• Highlight any variation between As-built compared to the designed structure

• Results of testing for strength and materials

• Results of geotechnical assessment and testing/investigation

• Details of loading, inputs and results of computer modelling

• Commentary on adequacy/inadequacy of elements of the structure

• Schedule of any required retrofitting required for safety or performance of Structure

Detail Engineering Assessment

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Priority 1(Immediate - Now)

Item 2 and actionsVerify concrete strengths and in-situ concrete stresses in all

columns within the building at ground floor.

Priority 2(within 4-months)

• Factory Engineer to review design, loads and columns stresses

in area identified above.

Priority 3(within 6-months)

• Produce and actively manage a loading plan for all floor plates within the

factory giving consideration to floor capacity and column capacity.

• Continue to implement load plan

• Verify insitu concrete stresses either by cores or existing cylinder

strength data for the identified columns

• None required

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Priority 1(Immediate - Now)

Item 3 and actionsCracking in beams on the underside of 2nd and 5th floors

Priority 2(within 4-months)

• Sections of plaster finish to beams to be removed to investigate

if cracks penetrate the building structure.

Priority 3(within 6-months)

• Building Engineer to carry out design check on beams to

confirm that these cracks are non-structural.

• Building Engineer to prepare Allowable Floor Loading Plans

• Remedial works to cracking to be carried out.

• None required

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Priority 1(Immediate - Now)

Item 4 and actionsColumn in North West corner - confirm vertical load path throughout

building and stress in column at ground floor level

• None required

Priority 2(within 4-months)

• Building Engineer to complete a design check on the column and transfer beam in the retail unit in the north west corner and if required, prepare strengthening measures.

• Building Engineer to assess if column is a ‘key’ structural element and as such should be provided with a protective barrier

Priority 3(within 6-months)

• None required

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Priority 1(Immediate - Now)

Item 5 and actionsExposed reinforcement to slab overhangs in future lift

shaft and front elevation

• None required

Priority 2(within 4-months)

• Engineer to inspect damaged structure and propose a suitable

repair.

Priority 3(within 6-months)

• Repair works to be completed

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Priority 1(Immediate - Now)

Item 6 and actionsRemove demolition rubble from roof slab and provide drainage/waterproofing of

newly exposed roof slab to prevent corrosion of reinforcement

• None required

Priority 2(within 4-months)

• Remove demolition rubble from roof slab.

• Building Engineer to inspect damaged areas of roof slab

following demolition and propose suitable repair/drainage

system.

Priority 3(within 6-months)

• Roof drainage system to be installed and concrete slab to be

waterproofed at locations where the slab has been damaged.