Ajya Ma Thew 0911003 Irp ROugh DRAFT

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    CEAT TYRES

    SUBMITTED IN PARTIAL FULFILLMENT OF THE REQUIREMENT

    OF BACHELOR OF BUSINESS MANAGEMENT (BBM),

    SUBMITTED BY

    Ajay.P. Mathew

    II BBM(A)-0911003

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    Acknowledgement

    The present work is an effort to throw some light on Marketing Trait Ceat

    Tyres. The work would not have been possible to come to the present shape

    without the able guidance, supervision and help to me by number of people.

    With deep sense of gratitude I acknowledged the encouragement and

    guidance received by my organizational guide Prof. Shah Washim and other staff

    members.

    I convey my heartful affection to all those people who helped and

    supported me during the course, for completion of my Project Report.

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    Table of Content

    INTRODUCTION BACKGROUND OVERVIEW OF THE SITUATION

    SEGMENTATION OF INDIAN TYRE INDUSTRY Technology based Use based Markets Market Share and Size Peculiar Features of the Tyre Industry Demand Drivers

    Trends in Raw Material Opportunities Lying Ahead

    Threats Tyre Company Profiles RESEARCH HYPOTHESIS RESEARCH OBJECTIVE BENEFITS OF THE STUDY SCOPE OF THE STUDY

    PROBLEM CONTEXT

    INDUSTRY/ORGANIZATION/PERSPECTIVES/IMPLICATIONS

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    CONCEPTUAL FRAMEWORK DEFINITION/OPERATIONALIZATION OF TERMS

    RESEARCH DESIGN /METHODOLOGY RESEARCH SAMPLING AND DESIGN RESEARCH VARIABLES AND MEASUREMENT DATA COLLECTION METHODOLOGY LIMITATIONS OF TRESEARCH

    DATA PRESENTATIONS AND FINDINGS PRESENTATION OF DATA DATA ANALYSIS SWOT ANALYSIS

    SUMMARY, CONCLUSIONS AND RECOMMENDATIONS CONCLUSION RECOMMENDATIONS REFERANCES

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    INTRODUCTION

    Ceat Ltd, a part of the RPG Goenka group, is the second largest tyre

    manufacturer in the country after MRF. Ceat manufactures truck & bus,

    passenger car, scooter and LCV tyres. The company is a dominant player in the

    truck & bus and passenger car tyre segments with a market share of 14% and

    17% respectively. In FY2000, Ceat did well to posting a 21%yoy sales growth in

    the replacement market for truck & bus tyres. It is presently focusing on catering

    to the fast growing passenger car and two-wheeler industry. Towards this, it is

    commissioning a new radial tyre factory in June 2000.

    Industry basics

    Tyre industry is capital intensive and as capacities come in spurts, it leads to

    constant demand-supply imbalances and consequent cyclicality in prices.

    Variable cost is also very high, with raw materials forming nearly 70% of the

    costs. Profit margins are therefore thin. Production process is technology

    intensive and globally huge sums are invested in R&D. Tyre demand is a derived

    demand, dependent on the auto industry, both for OEM and replacement

    market. The major segments are Truck & Bus (T&B) tyres and car tyres. Value

    share of T&B segment is about 73%. This segment is highly competitive and

    margins are typically lower than in the car tyres segment. Replacement market

    forms the largest segment (about 58%), followed by OEM (about 22%). Export

    accounts for about 15%. With global demand slowing down, there is a

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    consolidation of capacities through mergers etc. The domestic tyre industry

    broadly mirrors the market characteristics of the global industry. However, due

    to rough road conditions, the more rugged, suitable and cheaper cross ply tyres

    are in vogue. Consumption of natural rubber is, therefore, proportionately

    higher. The government has decided to impose 10% safeguard duty on carbon

    black and hiking benchmark prices of natural rubber (25-30% of sales) in

    February 1999. Its impact was felt only to an extent as prices of these

    commodities are ruling at historical lows in the global market.

    Ceat is part of the RPG group, which is diversified, with presence in major sectors

    like power, fertilizers, pharmaceuticals, tyres, computer, telecom, financial

    services etc. The group stumbled trying to grow via diverse platforms and has

    many companies that have turned sick. But lately the strategy seems to be one

    of restructuring and consolidation. The group is divided into 4 broad areas -

    rubber & allied products, power, electronics & telecom and chemicals. Ceats

    investments in its subsidiaries have also come down this fiscal which is a sign of

    prudence on the management.

    BUSINESS DESCRIPTION

    Ceat is a manufacturing company, which produces rubber, tire, nylon fabric

    products, nylon tire yarn, glass fiber, automotive flaps, filament mats and other

    rubber products for the automotive markets in India. The company has a well

    established research and development center that evaluates the application and

    development of new raw materials, compounds and tire sizes. It produces tires

    for two and three wheeled vehicles, passenger cars, LCVs, trucks and buses. Ceat

    exports to almost 50 countries, with the US being the largest destination.

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    The company also provides investment financial services through Meteoric

    Industrial Finance and Atlantic Holdings. Automotive tire sales account for

    around 90% of revenues, automotive tubes account for about 8% and the

    remaining revenues come from other non-core operations.

    The company is pursuing a strategic initiative of intensifying outsourcing to

    expand its product range and increase production volumes. Ceat has an

    agreement with Pirelli of Italy for outsourcing radial tires which are being

    marketed under the CEAT Spider Radials brand name.

    CEAT INDIA

    Ceat Limited is a manufacturer of tires in India. Automotive tires comprise the

    largest part of the Company's revenue, however it also produces tire flaps,

    rubber tubing and nylon thread. The Company also offers financial services

    through Ceat Financial Services Limited, including hire purchase, office

    equipment finance, container and equipment/infrastructure leasing and money

    market operations.

    History

    CEAT stands for Cavi Electrici Affini Torino (Electrical Cables and Allied Products

    of Turin).

    CEAT International was first established in 1924 at Turino in Italy and

    manufactured cables for telephones and railways.

    In 1958, CEAT came to India, and CEAT Tyres of India Ltd was established in

    collaboration with the TATA Group.

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    In 1982, the RPG Group took over CEAT Tyres of India, and in 1990, renamed the

    company CEAT Ltd.

    LITERATURE REVIEW

    Ceat Ltd, a part of the RPG Goenka group, is the second largest tyre

    manufacturer in the country after MRF. Ceat manufactures truck & bus,

    passenger car, scooter and LCV tyres. The company is a dominant player in the

    truck & bus and passenger car tyre segments with a market share of 14% and

    17% respectively. In FY2000, Ceat did well to posting a 21%yoy sales growth in

    the replacement market for truck & bus tyres. It is presently focusing on catering

    to the fast growing passenger car and two-wheeler industry. Towards this, it is

    commissioning a new radial tyre factory in June 2000.

    Industry basics

    Tyre industry is capital intensive and as capacities come in spurts, it leads to

    constant demand-supply imbalances and consequent cyclicality in prices.

    Variable cost is also very high, with raw materials forming nearly 70% of the

    costs. Profit margins are therefore thin. Production process is technology

    intensive and globally huge sums are invested in R&D. Tyre demand is a derived

    demand, dependent on the auto industry, both for OEM and replacement

    market. The major segments are Truck & Bus (T&B) tyres and car tyres. Value

    share of T&B segment is about 73%. This segment is highly competitive and

    margins are typically lower than in the car tyres segment. Replacement market

    forms the largest segment (about 58%), followed by OEM (about 22%). Export

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    accounts for about 15%. With global demand slowing down, there is a

    consolidation of capacities through mergers etc. The domestic tyre industry

    broadly mirrors the market characteristics of the global industry. However, due

    to rough road conditions, the more rugged, suitable and cheaper cross ply tyres

    are in vogue. Consumption of natural rubber is, therefore, proportionately

    higher. The government has decided to impose 10% safeguard duty on carbon

    black and hiking benchmark prices of natural rubber (25-30% of sales) in

    February 1999. Its impact was felt only to an extent as prices of these

    commodities are ruling at historical lows in the global market.

    Ceat is part of the RPG group, which is diversified, with presence in major sectors

    like power, fertilizers, pharmaceuticals, tyres, computer, telecom, financial

    services etc. The group stumbled trying to grow via diverse platforms and has

    many companies that have turned sick. But lately the strategy seems to be one

    of restructuring and consolidation. The group is divided into 4 broad areas -

    rubber & allied products, power, electronics & telecom and chemicals. Ceats

    investments in its subsidiaries have also come down this fiscal which is a sign of

    prudence on the management.

    Indian Tyre Industry

    The tyre industry has witnessed a CAGR of 8.3% over the last decade mainly

    fuelled by the strong growth in the domestic auto industry. Though the

    replacement market has driven the industry growth for long time, the OEM

    market has seen a robust growth over the last couple of years.

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    The industry is highly capital intensive, as it requires around Rs4bn to setup a

    radial tyre plant with a capacity of 1.5mn tyres and around Rs1.5-2bn for a

    crossply tyre plant of a capacity to manufacture 1.5mn tyres.

    The profitability of the industry has high correlation with the prices of key raw

    materials such as rubber and crude oil as they account for more than 70% of the

    total costs. The raw material to sales ratio in the industry is around 65%.

    The industry has high entry barriers because of its capital intensive nature and

    low operating margins. With demand increasing at a steady pace, the industry is

    expected to go through a consolidation phase.

    The industry is dominated by four players viz MRF, Apollo Tyres, JK Industries

    and Ceat and enjoys more than 70% of the total market share.

    The fortunes of the industry are linked to the trend in the domestic auto

    industry, retreading, trend in road transportation and spending on road

    infrastructure.

    The companies have lined up further expansion plans to meet the increasing

    demand.

    India Infoline Sector Studies : Indian Tyre Industry is available in Acrobat Reader

    (PDF) format. The Report provides exhaustive information on the Indian Tyre

    Sector, the demand drivers, trends in the industry (with respect to production,

    exports, market share), key characteristics of the Indian market and profile of

    leading players in India.

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    Boards okay Harrisons rubber division merger with Ceat

    Our Bureau

    MUMBAI, April 19

    THE process of consolidating the rubber business of the Rs 6,700-crore RPG

    Enterprises got under way with the boards of Ceat Ltd and Harrisons Malayalam

    Ltd (HML) approving the scheme of arrangement involving the demerger of the

    rubber division of HML and its transfer to Ceat.

    The appointed date of the Scheme of Arrangement is fixed as October 1, 2002.

    Under the demerger plan for HML, Ceat will issue 95,03,900 equity shares of Rs

    10 each to HML and 36,91,081 equity shares of Rs 10 each to the shareholders of

    HML in the ratio of one share for five equity shares held by these shareholders.

    The existing paid-up capital of HML will be reduced from Rs 18.45 crore to Rs

    9.23 crore by reducing the paid-up value of each equity share of Rs 10 each to Rs

    5 each. Besides, Ceat's investment portfolio will be demerged and transferred to

    Meteoric Industrial Finance Company (MIFL), one of Ceat's non-banking financial

    subsidiaries.

    Under this demerger, MIFL will issue 3,52,13,320 equity shares to shareholders

    of Ceat in the ratio of one equity share of MIFL of Re 1 each for every one equity

    share of Ceat of Rs 10 each held by such shareholders in Ceat. This scheme will

    provide reclassification of the unissued equity shares of Rs 10 each of MIFL into

    equity shares of Re 1 each.

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    Post this issue of shares, MIFL will cease to be a subsidiary of Ceat and an

    application will be made to the Bombay Stock Exchange for listing the company.

    The objective of this consolidation is to strengthen the rubber business by

    creating backward integration for Ceat, an official press release said quoting Mr

    Harsh Goenka, Chairman, RPG Enterprises.

    "With the merger of HML's rubber division and the divestment of all its non-tyre

    assets Ceat will be able to focus on its tyre business and also improve its option

    for sourcing this important raw material for its tyre manufacturing activities and

    bring about synergistic effects,'' RPG Enterprises said in the press release.

    Ceat had earlier said that the merger of the rubber division of HML with itself

    would improve the company's options for sourcing this important raw material

    for its tyre manufacturing activities and bring about synergic effects.

    HML's rubber division has a turnover of Rs 50 crore from a crop output of about

    10,000 tonnes per annum, while Ceat's natural rubber consumption was

    approximately 50,000 tonnes worth Rs 260 crore last year.

    As regards HML, the demerger of the rubber division will help it to focus on its

    core business area of tea. The financial restructuring would enable the business

    to grow not only its tea business but also consider expansion into new

    agriculture related food products.

    The Board of HML also gave its approval for a scheme of amalgamation of its 100

    per cent subsidiaries, Harrisons Agro Products Ltd, Harrisons Rubber Products

    Ltd and Harrisons Malayalam Financial Services Ltd with itself.

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    The valuers to the Scheme are SBI Capital Markets & KPMG and the advisors are

    Lodha & Co.

    The scheme is subject to the sanction of the courts and the National Company

    Law Tribunal. Ceat, MIFL and HML and its subsidiaries will apply to the High

    Courts for approval. Khaitan & Co has been appointed as advocates to the

    scheme for this purpose.

    MARKETING STRATEGY

    AVAILABLE NOW! LABOR PRODUCTIVITY BENCHMARKS AND VERTICAL GAP

    ANALYSIS ON Ceat Limited

    Published today by ICON Group International, Ltd. Two of the most

    comprehensive studies to date on labor productivity and vertical gap analysis

    benchmarks for Ceat Limited (BOM).

    The methodologist for this unique study is Philip Parker, Eli Lilly Chair Professor

    of Innovation, Business and Society at INSEAD (Fontainebleau, France andSingapore). According to Professor Parker, With the globalization of markets,

    greater foreign competition, and the reduction of barriers to entry, it becomes

    all the more important to benchmark a companys financial indicators on a

    worldwide basis. World stock markets have recently witnessed a return to

    fundamental financial analysis. The goal of the reports is to assist consultants,

    financial managers, strategic planners, and corporate officers in gauging certain

    indicators of Ceat Limiteds financial and human resource structure.

    The report has benchmarked Ceat Limited against competing firms in the Tires

    and Inner Tubes Manufacturing industry worldwidegoing beyond traditional

    methods of company benchmarking. The results are two specialized reports: (1)

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    global financial benchmarks using common-size statement ratios (vertical

    analysis), and (2) labor productivity and utilization measures collected across

    borders.

    Coverage

    Two reports, financial ratios and labor productivity ratios, are available for Ceat

    Limited. Each report reveals productivity and industry ranks for Ceat Limited in

    the Tires and Inner Tubes Manufacturing industry. Reports for the following and

    many other Tires and Inner Tubes Manufacturing companies are available now:

    Bridgestone Corporation

    Brisa Bridgestone Sabanci Lastik Sanayi ve Ticaret AS

    Ceat Limited, Compagnie Financiere Michelin, Compagnie Generale des

    Etablissements Michelin

    Continental AG

    Cooper Tire & Rubber Co

    DMIB Berhad (Malaysia)

    Dunlop Africa LimitedFeng Tay Enterprise Co Ltd

    Goodyear (Thailand) Public Company Limited

    Goodyear Indonesia P.T.

    Hankook Tire Co. Ltd.

    Heung Ah Corp

    Kenda Rubber Industrial Co., Ltd.

    Kumho Industrial Company Limited

    Marangoni S.p.A.

    Nexen Tire

    Pirelli S.p.A.Sumitomo Rubber Industries Ltd.

    The Goodyear Tire & Rubber Co

    Toyo Tire & Rubber Co., Ltd.

    Vredestein NV

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    Yokohama Rubber Company, Limited

    y The vertical analysis deals with questions like: How has Ceat Limitedsasset structure varied compared to global benchmarks for the Tires andInner Tubes Manufacturing industry? Does it generally hold more cash

    and other short-term assets, or does it tend to concentrate its assets in

    physical plant and equipment? On the liability side, does Ceat Limited

    typically have a higher percent of payables compared to the benchmarks,

    or does it hold a higher concentration of long-term debt? Does Ceat

    Limited have a relatively higher cost of goods sold, operating costs, or

    income taxes compared to global benchmarks? Have Ceat Limitedsreturns on equity been higher or its profit margins greater?

    y While the labor productivity analysis answers the following: What hasbeen the ratio of short-term and long-term assets to employee? What

    are typical capital-labor ratios? What are the average sales and net

    profits per employee compared to global benchmarks?

    Methodology: Uncovering Gaps

    Most vertical analyses merely focus on benchmarking against domestic ratios,

    often published by government agencies or commercial sources. In contrast, the

    report calculates thousands of industry norms by looking at firms at the global

    y Professor Parker notes, "We are intrigued by the wide variations in basicfinancial and productivity measures between Ceat Limited and other

    Tires and Inner Tubes Manufacturing companies. The Earnings Before

    Interest And Taxes (EBIT), for example, varied from -2.1 to 64.21. We see

    this type of variation in the hundreds of ratios that we estimate.

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    level, pooling statistics on tens of thousands of companies across over 40

    countries, and applying a seven-stage methodology:

    (1) identification of industry classifications,

    (2) firm-level data collection and aggregation,

    (3) standardization of raw statistics,

    (4) filtering outliers,

    (5) calculation of global norms,

    (6) projection of deviations and gaps, and

    (7) projection of ranks and percentiles. For each part of the financial

    statement, the larger structural differences and gaps between Ceat

    Limited. and the global benchmarks are provided with summary tables of

    ranks and percentiles.

    TYRE manufacturer Ceat Ltd is on the road to recovery. Yet even as it leaves its

    losses behind, refuses to borrow and enhances sales, there are sectoral issues it

    must confront. Mr Paras K. Chowdhary, Managing Director, Ceat, spoke

    recently to Business Line on the domestic tyre industry and challenges before it.

    LIMITATION OF THE RESEARCH

    This report is for information purposes only and does not construe to be any

    investment, legal or taxation advice. It is not intended as an offer or solicitation

    for the purchase and sale of any financial instrument. Any action taken by you on

    the basis of the information contained herein is your responsibility alone and

    India Infoline Ltd (hereinafter referred as IIL) and its subsidiaries or its employees

    or directors, associates will not be liable in any manner for the consequences of

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    such action taken by you. We have exercised due diligence in checking the

    correctness and authenticity of the information contained herein, but do not

    represent that it is accurate or complete. IIL or any of its subsidiaries or

    associates or employees shall not be in any way responsible for any loss or

    damage that may arise to any person from any inadvertent error in the

    information contained in this publication. The recipients of this report should

    rely on their own investigations. IIL and/or its subsidiaries and/or directors,

    employees or associates may have interests or positions, financial or otherwise.

    DATABASE AND RESEARCH METHODOLOGY

    The research Methodology defines the is the purpose of the research,

    how it proceeds, how to measure progress and what constitute success with

    respect to the objectives determined for carrying out the research study, the

    appropriate research design formulated is detailed below.

    Exploratory research: this kind of research has the primary objective of

    development of insights into the problem. it studies the main area where the

    problem lies and also tries to evaluate some appropriate courses of action.

    The research methodology for the present study has been adopted to reflect

    these realties and help reach the logical conclusion in an objective and scientific

    manner.

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    The important component of research methodology such as, method of

    data collection, tools for processing of the data and reporting format of the

    study, are enumerated as follows:

    DATA COLLECTION

    The present study contemplated an exploratory research.

    Secondary data: secondary data which is already available and published.it could be internal and external source of data.

    Internal source: which originates from the specific field or area whereresearch is carried out e.g. publish brouchers, official reports etc.

    External source: which originates outside the field of study like books,periodicals ,journals, newspapers and the internet.

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    NATURE OF DATA

    Secondary data has been used which is collected through articles,reports, journals, magazines, newspapers reports prepared by research

    scholars, universities and internet.

    TOOLS AND TECHNIQES

    Analysis of data has been done with help of various statistical tools like the

    tables and graphs.

    DATA PRESENTATION AND ANALYSIS

    This Report features up to a ten-year record of the equity Price history for Ceat

    Limited. Tabular results include the High, Low and Closing price for the quarter.

    There is also a calculation of percentage change in price for both Quarterly and

    Annual periods. Price values are adjusted for stock splits and dividends.

    y Ceat Limited. The Group's principal activities are to manufacture anddistribute automotive tyres, tubes and flaps. The products include nylon

    fabric, nylon tyre yarn, glass fibre, automotive flaps, filament mats and

    other rubber products. The Group also provides investment financial

    services. The Group supplies to over 50 countries with the major business

    links in the United States of America, Singapore, the United Arab

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    Emirates, Bangladesh, Philippines, Afghanistan, and Nigeria and other

    Asian, Middle East and African countries.

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    Layout and Content of a Typical Report

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    Tyre Industry April 2004 update

    The tyre production in India witnessed a growth of 29.8% on a yoy basis in the

    month of April 04. The most significant growth was seen in the production of the

    passenger car segment, which saw a jump of 59% to 936,853 in April 2004 as

    against 588,238 in April 2003. Other significant segments were the motorcycle

    segment and the tractor segment. The motorcycle segment witnessed a growth

    of more than 29% and the tractor segment (Front, Rear and Trailer) registered a

    growth of more than 25%.

    yThe contribution of the tyre and bus segment to the total production inApril 2004 reduced to 18.8% from 21.6% in April 2003. The passenger car

    segment, which contributed 16.3% in April 2003, increased its share in

    total production to 20%. The share of the tractor segment decreased

    from 5.1% to 4.9% for the same period.

    y If any indication from these figures have to be taken, the growth in thepassenger segment would be more than that in the commercial vehicle

    segment in the near future. In the recent past, there has been anostensible shift in the demand of two wheelers from scooters to

    motorcycles. The figures for the production of tyres in the respective

    segment envisage the scenario to continue in the near term. Above

    average pre-monsoon showers are expected to give positive triggers to

    the demand of tractors. Increasing production of tractor tyres is an

    indicator for the same.

    y Exports of tyres grew by a substantial 39.6% in April 2004 to 291,409from 208,710 in April 2003. The major contributors to this growth were

    the passenger car and the scooter segments by registering a growth of

    200% and 293%. During FY04, exports contributed to the tune of 20.6%

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    and 6% to total production of tyres in truck & bus and passenger car

    segments respectively. The same figures for the respective segments

    were 17.7% and 5.5% in April 2004. In FY04, the exports contributed 4.6%

    of the total tractor tyres production, which decreased to 2.9% in April

    2004. This further indicates that the domestic auto industry is all set to

    witness a substantial growth.

    Production Exports

    (In mn) Apr-04 Apr-03 GrowthApr-04 Apr-03 Growth

    Truck & Bus 880,275 777,280 13.3 154,695 123,760 25.0

    LCV 291,828 219,895 32.7 62,677 45,475 37.8

    Jeep 130,774 100,235 30.5

    Passenger Car 936,853 588,238 59.3 51,573 17,157 200.6

    Total 4-wheeler 2,239,730 1,685,648 32.9 268,945 186,392 44.3

    Tractor (Front) 108,756 94,360 15.3 1,104 1,955 (43.5)

    Tractor (Rear) 80,309 58,056 38.3 5,326 11,244 (52.6)

    Tractor (Trailer) 40,590 30,860 31.5 217 226 (4.0)

    Total Tractor 229,655 183,276 25.3 6,647 13,425 (50.5)

    Scooter 796,918 611,033 30.4 12,225 3,110 293.1

    Motor Cycle 1,362,593 1,054,453 29.2 2,750 1,975 39.2

    Moped 8,205 18,508 (55.7) 4 646 (99.4)

    Total 2-wheeler 2,167,716 1,683,994 28.7 14,979 5,731 161.4

    Animal Drawn 9,514 18,585 (48.8)

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    Vehicle

    Industrial 23,068 26,769 (13.8) 50 1,958 (97.4)

    Off the Road 4,613 3,176 45.2 788 1,204 (34.6)

    Total Others 37,195 48,530 (23.4) 838 3,162 (73.5)

    Final Total 4,674,296 3,601,448 29.8 291,409 208,710 39.6

    STOCK CHART

    Recent stock performance

    1 Week 2.9%

    4 Weeks 2.7%

    13 Weeks -8.7%

    52 Weeks -26.0%

    Vision and Mission

    Business Description: Ceat Limited. The Group's principal activities are to

    manufacture and distribute automotive tyres, tubes and flaps. The products

    include nylon fabric, nylon tyre yarn, glass fibre, automotive flaps, filament mats

    and other rubber products. The Group also provides investment financial

    services. The Group supplies to over 50 countries with the major business links in

    the United States of America, Singapore, the United Arab Emirates, Bangladesh,

    Philippines, Afghanistan, and Nigeria and other Asian, Middle East and African

    countries.

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    y C E A T will each time every time provide Total CustomerSatisfaction through products and services of highest quality and

    reliability.

    y C E A T will nurture an exciting and challenging workingenvironment embedded with fairness and free, frank exchange of views.

    Current Scenario

    Manufactures over 6 million tyres every year.

    Enjoys 55% of the local market for light truck and truck tyres.

    Operates from plants in Mumbai and Nasik.

    Exports to USA, Africa and other parts of Asia.

    Has a robust network consisting of 36 regional offices, over 3,500 dealers

    and more than 100 C&F agents.

    Has a dedicated Customer Service department, comprising Customer

    Service Managers in all four divisional offices, assisted by 50 Service

    Engineers.

    CEAT & Cricket

    The first international rating system

    In 1995, the Professional Management Group (PMG) and CEAT decided to

    transform cricket into an experience, bigger and more exciting than anything

    players and fans had ever witnessed. They decided to reward the performances

    of players at the international level.

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    Thus was born the first International Rating SystemCEAT Cricket Rating (CCR)

    a system to reward outstanding performances across every sphere of cricket

    batting, bowling, fielding and even wicket-keeping!

    A comprehensive award system

    CCR encompasses all international matches (Test matches and One-day

    Internationals) played over twelve months, between May 1 and April 30. It

    rewards both, individual players as well as teams, and is indeed the worlds most

    credible cricket rating.

    A lifelong title

    After twelve months of scoring centuries, sending stumps flying and taking

    impossible catches, the best cricketer receives his most fulfilling rewardthe

    CEAT International Cricketer of the Year. And of course, the most enduring

    team is rewarded too. It wins the CEAT International Team of the Year.

    In 1996, Brian Lara won the first 'CEAT International Cricketer' award. A year

    later, Pakistan won the first 'CEAT International Team' award. During the World

    Cup in 1999, CEAT instituted the 'CEAT International Cricketer of the World Cup'

    award, and it went to Rahul Dravid for his phenomenal performance.

    The experts decision is final

    CCR is adeptly managed by a Governing Council comprising cricket legends Sunil

    Gavaskar, Clive Lloyd and Ian Chappell. The day-to-day affairs are overseen by

    Sanjay Manjerekar, the Executive Director of the Council.

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    y Having been in the export business for over forty years, CEAT todayenjoys 14% of the Indian market share of global exports, clients in over

    seventy countries, and a turnover of US $47 million.

    Exporting technologically advanced products

    y From five world-class plants, three in India and one in Sri Lanka, wemanufacture a wide range of tyres for all user segments including trucks,

    buses, and LCVs. We also export farm, industrial, grader, OTR, car,

    scooter, auto-rickshaw, motorcycle and passenger car radials.

    Enjoying large market shares

    y Our individual market shares include 64% in Singapore, 22% in UAE and22% in Philippines. We also send our products into USA, Bangladesh,

    Pakistan, Vietnam, Iran, Nigeria, Egypt and other African, Middle-East and

    Far-East Asian countries.

    Meeting global standards

    y With our manufacturing processes being globally approved by DOT(Department of Transportation) and IN-METRO, our products have direct

    entry into the US and Latin American markets.

    Honoured with Quality certificates

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    y We are the first Indian tyre company to receive an ISO certificate (ISO/TS16949: 2002, in the year 2003-2004). Over the last ten years, we have

    consistently been receiving export awards from AIRAI and CAPEXIL. A rare

    honour, indeed.

    RESULTS AND DISCUSSIONS

    Business

    Ceat is the second largest tyre manufacturer in the country. In FY2000, it

    produced 5.72mn number of tyres as compared to 5.24mn units in FY99, a rise of

    9%yoy.

    Tyres

    Ceat manufactures truck & bus, passenger car, scooter and LCV tyres. Ceat has

    an extensive distribution network of more than 3,000 dealers. Though known for

    its quality and successful brands such as Formula I, Endura, Secura, Samrat,Maestro, Stamina etc, market aggressiveness has been much lower than

    competitors like MRF or Apollo. During the year, Ceat posted a rise of 21%yoy in

    truck tyre sales in the replacement market in value terms. This was made

    possible by the 22%yoy increase in the production of truck tyres. In FY2000,

    sales of tyres contributed to 90.3% to the total turnover. During the year, the

    company has launched new products under the brand names Fleet Master,

    Turbo Lug and Elevata.

    Tubes and flaps

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    The company does not have any production facility for manufacturing of tubes

    and flaps. It sources the products from other manufacturing units. In FY2000,

    sales of tubes and flaps contributed to 9.6% of total turnover. It sold 5.03mn

    tubes as compared to 4.47mn in FY99 and 1.34mn flaps as compared to 1.15mn

    in FY99.

    Exports

    Ceat is the second largest tyre exporter after J K Industries. Export sales on a FOB

    basis has fallen by 9.5%yoy from Rs1.2bn in FY99 to Rs1.08bn in FY2000. Export

    sales were hampered by a demand decline in the US market.

    Its Sri Lankan venture Associated Ceat Pvt Ltd has a 55% share of the Sri Lankan

    market. In November 1998, the company tied up with a local firm, Kelani Tyres

    Ltd. This merger would have combined production capacity of 34 metric tons.

    The turnover of the JV grew from Sri Lanka Rs1.29bn in FY99 to SL Rs1.36bn in

    FY2000. Profit before tax rose 28%yoy to SL Rs75mn.

    Expansion plans

    The company has planned a capex of Rs1bn spread over the FY2000 and FY01.

    While Rs400mn will be spent on capacity upgradations, Rs600mn will be utilized

    for a new radial facility at its Nashik plant, which as part of the first phase will

    start commercial production in June 2000. A greenfield project is likely to be set

    up in the second phase. The company had taken over Rado Tyres in Kerala in

    FY98 and plans to increase its manufacturing capacity from 15,000 to 40,000 inthe first phase and 70,000 in the next phase.

    Outlook

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    Ceats fortunes are now (post restructuring) entirely linked to the tyre industrys

    fortunes. As a leading player in the commercial vehicle, passenger car market

    and two-wheeler tyre segments, it is expected that the company would take

    advantage of the continuing growth in these segments. The new radial tyre plant

    coming up in Nashik would help the company find a foothold in the fast growing

    segment. Even in the export market, the company is reducing its dependence on

    standard bias-ply products and concentrating on niches. The company has done

    well by rationalizing its debt portfolio by replacing short-term loans with long

    term financing from FIs. This has brought down interest costs as has been

    witnessed in FY2000. However, with sale of investments in its many subsidiaries,

    Ceat can no longer prop its operational income with other income. Moreover,

    operating margin will be affected by the rise in prices of raw material inputs.

    With augmented capacities for car radial tyres and two/three wheeler tyres and

    initiatives in the field of supply chain management and controlling costs, Ceat is

    expected to do reasonably well for the rest of the fiscal.

    Demand determinant Growth of automobile industry will increase vehicle

    population and thereby the demand for tyres in the OEM as well as the

    replacement markets.

    y Relative importance of road transport and long distance travel by roadleading to increased need to replace tyres.

    y Development of export market will also enable higher capacity utilizationlevels.

    y Economic scenario and credit availability will determine ability topurchase automobiles and in turn spur demand for tyres.

    y Retreading saves up to 80% on original cost and this will have a negativeimpact on fresh demand.

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    y Radialisation increases the life of tyres and reduces the need for areplacement, which may inhibit volume growth.

    Earning drivers

    y Raw material price fluctuations: Prices of natural rubber, an agriculturalcommodity. Other raw materials are mainly petrochemical based and

    movements are cyclical.

    Freeing imports of radial tyres will affect margins in that segment.

    Ceat Tyres targets 14 per cent growth

    MUMBAI, Sept 15 (PTI) R P Goenka controlled Ceat Ltd has set a sales target of

    around Rs 1400 crore for the current year while the profits of the company are

    expected to increase by 14 per cent over last year.

    In the first five months of the current fiscal, the company has recorded sales of

    Rs 533 crore which is 19 per cent more than the corresponding period last year,

    Vice-Chairman Harsh Goenka told shareholders at its 40th AGM here today.

    In order to emerge as a market leader, the companys management has set a

    growth target of 14 per cent against a projected industry growth of 6 per cent,

    he said.

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    The company intends at least a one per cent growth in market shares in all the

    segments it operates in, Goenka said. At present, in scooter tyres it has a market

    share of 21 per cent, motorcycles 11 per cent and car tyres 19 per cent.

    Export turnover is expected to be around Rs 140 crore this fiscal, Goenka said. It

    mainly exports to the United States, West Asia, Africa and South America.

    Ceats exports last year dipped to Rs 128 crore from the previous years Rs 153

    crore chiefly due to the South Asian crisis and lack of demand from the US and

    Latin American countries.

    Essel Packaging: The Board of Directors of Essel Packaging Limited yesterday

    announced payment of a special millennium dividend of 150 per cent to its

    equity shareholders.

    RESULTS AND DISCUSSION

    Results (FY2001)

    May 08, 2001

    y Sales of tyre major Ceat limited declined 11.7% on the back ofsluggishness in truck and passenger car tyre sales. Sales in this fiscal were

    Rs 11,904mn as compared to Rs 13,477mn in the previous year. The 11

    months from April 2000, to February 2000, has been a period of near-

    stagnant growth for the domestic tyre industry, with the production

    increasing by mere 1% compared with the same period last year.

    y Total expenditure came down by 9.2% to Rs 11,665mn (Rs 12,844mn).Operating profit dipped 38% to Rs 564mn (Rs 910mn).

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    y Continuing non-tariff barriers in the newly emerging markets, allowingdirect import of natural rubber only through STC and sharp rise in price of

    petro products have all combined to severely dent the profitability of the

    company. OPM as a percentage of total income came down to 1.9%

    (4.6%).

    y Depreciation increased 13.5% to Rs 165mn (Rs 145mn). The rise was dueto new plant that has been commissioned in Nasik.

    y Ceat reported a net loss of Rs 137mn as compared to a profit of Rs201mn in the previous fiscal. This may be attributed to drop in demandand higher input costs on one hand and slowdown in exports on the

    other.

    y The company will have to face competition through effective costcontrol, higher operating efficiency and new marketing strategies.

    Financial Highlights

    Period to 03/01 03/00 Growth

    Rs in mn (12) (12) %

    Sales 11,903.6 13,476.8 (11.7)

    Other income 325.7 277.3 17.5

    Total income 12,229.3 13,754.1 (11.1)

    Expenditure (11,665.4) (12,844.0) (9.2)

    Operating profit 563.9 910.1 (38.0)

    Interest (534.2) (537.4) (0.6)

    Depreciation (164.8) (145.2) 13.5

    PBT (135.1) 227.5 -

    Tax (2.0) (26.4) -

    PAT (137.1) 201.1 -

    Adjusted OPM (%) 1.9 4.6 -

    Equity 350.9 350.9 -

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    EPS (Rs) - 5.7 -

    Company Results

    y Scrip Code : 500878 Company Name : CEAT LTD

    y Type Audited Audited UnAudited Audited

    y Date Begin 01 Apr 04 01 Apr 03 01 Apr 02 01 Apr 01

    y Date End 31 Mar 05 31 Mar 04 31 Mar 03 31 Mar 02

    Description

    y Gross Sales 17803.1 16479.5 14882.7 13613.7

    y Excise Duty -2523.2 -2471.2 -2750.5 -2474.7

    y Net Sales 15279.9 14008.3 12132.2 11139y Other Income 389.8 1222.2 275.4 234

    y Total Income 15669.7 15230.5 12407.6 11373y Expenditure -14884.4 -13817 -11417.3 -10576.7

    y Operating Profit 785.3 1413.5 990.3 796.3

    y Interest -641.9 -764.1 -478.8 -572.7

    y Gross Profit 143.4 649.4 511.5 223.6y Depreciation -220.6 -221 -218.4 -188.4

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    y Profit before Tax -77.2 428.4 293.1 35.2

    y Tax 10 -81.6 -109 -11.2

    y Profit after Tax -67.2 346.8 184.1 24

    y Extraordinary Items 48.5 -206.2 - -

    y Net Profit -18.7 140.6 184.1 24

    y Equity Capital 351 350.9 350.9 -

    yReserves 2618.1 2993.4 2932.3 -

    y EPS -0.53 4.01 5.24 0.68

    y Nos. of Shares - Non Promoters 20473118 2047311820473318 -

    y Percent of Shares - Non Promoters 58.14 58.14 58.14 -

    y Result Type A A A A

    COMPETITORS

    India is a manufacturer, expor-ter and importer of Off-The-Road (OTR) tyres.

    CEAT, MRF, Goodyear, Balkrishna Tyres, Vikrant Tyres and TVS are the major

    manufacturers of OTR tyres in the country. OTR tyres account for 11 per cent of

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    the country's total tyre market which is estimated at Rs 12,500 crore. Large-sized

    OTR tyres are imported, as their demand volume is low and it makes more

    economic sense to import. Also, OTR radials are not manufactured here and they

    are also imported. Bridgestone, Yokohama, Michellin and Pirelli are the MNCs

    supplying bigger OTR tyres in this country. Similarly, India also exports OTR tyres

    to other countries including Europe and America.

    OTR tyres, in India, have gained the limelight because of the government's

    massive expenditure programme in infrastructure building, especially in road

    construction. In fact, the government's Golden Quadrilateral project has given a

    new lease of life to this otherwise sinking industry. Till 2000-01, the industry's

    production was almost stagnant at around 36,000-37,000 tyres; in 2002-03, the

    production of tyres crossed 50,000 numbers. And this year its performance is

    expected to be even better. Industry sources claim that production of OTR tyres

    should touch 72,000 during 2003-04, a growth of 44 per cent. During the first 9

    months of the current year, the industry has achieved a growth of 48 per cent.

    Says Tom K. Thomas, Vice President (Technical), Ceat Ltd, "Growth in OTR tyres

    was insignificant a few years ago.

    Despite this the mining industry remains the main customer of OTR tyres in the

    country. "Nearly 65 per cent of the demand for OTRs comes from Coal India Ltd,"

    says N. Ganesh, Chief Manager (R&D), Ceat Ltd. BEML and Caterpillar are the

    other major customers of the industry. In the foreseeable future the mining

    sector is expected to remain a major customer for OTR tyres.

    An important feature of the OTR tyres industry is that majority of the production

    (nearly 67 per cent) is exported. Last year exports saw a substantial jump of 56

    per cent. The industry exported 33,530 tyres during 2002-03 as against 21,468 in

    the previous year. One of the main reasons for the industry's over dependence

    on exports for its survival is the low domestic demand. Once the domestic

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    demand picks up growth in exports is expected to come down. And this year the

    industry is expected to export 36,200 tyres, which is 50 per cent of the domestic

    production. However, the OTR tyres industry is facing some serious problems.

    The main cause of worry is rising raw material prices, mainly natural rubber and

    petrochemical based raw materials. India is the third largest producer and fourth

    largest consumer of natural rubber, and fifth largest consumer of natural rubber

    and synthetic rubber together in the world. Natural rubber accounts for nearly

    26 per cent of the raw material cost of the industry. Says Tom K. Thomas, "Rising

    price of natural rubber has affected our margins badly. Whatever China

    consumes, the price of the same goes up, and whatever China produces the

    price of the same goes down. Banning exports is not a solution. We may have to

    increase the price of OTRs, as we are planning to do in the near future."

    Technologically, the Indian OTR tyres industry is a step behind the developed

    nations. OTR radials are not yet manufactured in India. Nor do the major players

    have any plans to manufacture the same in the near future. But OTR radials have

    certain advantages over traditional tyres. OTR radials are costlier; nearly 30 per

    cent more than the cost of ordinary OTRs. The life of OTR radials is longer than

    that of traditional tyres by more than 60 per cent. Also, OTR radials result in

    saving in consumption of fuels. OTR radials also provide comfort to the driver

    thereby reducing fatigue. Industry experts foresee good growth potential for the

    industry in the coming years, both in the domestic market and export market.

    OTR tyre manufacturing is a labour intensive operation and as a result its

    production abroad is on the decline. This gives India good scope to expand its

    market abroad. Also, in the domestic market, there is expected to be more

    demand for Grader and Compactor tyres because of enhanced road construction

    activity in the country. "Import of tyres from China has just started. It may pose a

    threat in the coming days. Quality of the tyres is suspect but they are cheaper,"

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    Tom K. Thomas of Ceat avers. In the coming days retreading of OTR tyres could

    become big business. At present, it is dominated by a handful of players in the

    country. Considering its potential many players may take the plunge in the

    retreading business. Manufacturers may employ higher productivity building

    machines like orbitread technology for quality enhancement. Besides, the

    country may start producing bigger size tyres which were hitherto imported.

    RESULTS AND DISCUSSIONS

    Industry Overview:

    During the year under review, the Tyre Industry grew by 7% in value and

    approximately 9% in volume. This clearly reflects the prevailing excess capacity

    situation.

    y The Tyre Industry continues to bear the brunt of increasing raw materialcosts. Rubber imports are still controlled, resulting in high prices.

    Additionally, the prices of synthetic rubber and rubber chemicals have risen

    steeply in international markets. There has also been 2% increase in excise

    duty, effected by the Union Budget announced in February, 2000 on all tyres,

    except two wheeler and farm rear types.

    y Thus, while there are valid reasons for a commensurate increase in prices,the intense competition has prevented this from happening. Margins,

    therefore, are under pressure.

    3. CEAT'S Performance:

    y The year 1999-2000 saw CEAT move out of the consolidation phase andsurge ahead with increased visibility in the market place.

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    y Significant product quality improvements, innovative marketing strategies, aunique supply chain management model, cost optimisation measures, and a

    committed work force, all saw the Company emerge stronger inspite of

    increased competition. In doing so, CEAT further reinforced its "Born Tough"

    image and emerged as a preferred brands.

    y CEAT's growth rate of 15%, which was twice the industry growth, was amatter of great satisfaction. Particularly heartening was the 21% increase in

    the high value truck tyre category in the replacement market which was

    made possible by a 22% increase in truck tyre production the highest in the

    country. CEAT gained market share in other replacement segments as well,

    further reiterating its superior product quality, borne out of improved

    technical design and manufacturing processes.

    y Other contributing factors to this improved performance have been theinculcation of the "Total Quality Management" culture, intensified training,

    exposure and involvement of employees at all levels, which have enabled a

    flexible market led manufacturing system to evolve. Constant initiatives were

    taken for more effective utilisation of resources and reduction of costs.

    These will be intensified even further in the future.

    y A lot of new initiatives in marketing were undertaken. A new advertisingcampaign and innovative communication during the Cricket World Cup which

    promoted the CEAT Cricket Ratings, helped improve brand visibility. The new

    look CEAT Shoppes were launched in phases across the country and have

    already set new standards in tyre retailing. A unique dealer loyalty

    programme to further reinforce CEAT's long standing relations with dealers

    elicited excellent response.

    y The consistently high quality of after sales service was maintained with theimplementation of an ongoing training programme for all staff associated

    with this service, including technical service personnel at the dealer outlets.

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    y The integrated logistics system - which links 126 stocking points with the twofactories continued to work well and ensured availability of the right product

    at the right time, hereby keeping inventory levels low.

    4. Exports:

    y The decline in demand from the US market, which was flooded with cheapbrands from all over the world, led to CEAT's exports declining by 7.5%.

    Strategies have been drawn up to reverse this situation and steps to

    penetrate other markets have already been taken. These initiatives will see

    exports on the growth path once again.

    5. Manufacturing:

    y The capacity optimisation projects at the Mumbai and Nasik Plants areprogressing on schedule. The new radial tyre facility coming up at Nasik is

    expected to be completed on time with manufacturing commencing in May-

    June 2000.

    y The Off-take Agreement for radials and two and three wheeler tyres witherstwhile joint venture partner, Goodyear, expires in August 2000. This may

    be extended for a further period.

    y The expansion plan at CEAT's associated company, Rado Tyres Ltd, located inKerala, has been implemented. This will enhance the conversion capacity of

    two and three wheeler tyres to 70000 tyres per month.

    6. Joint Venture in Srilanka:

    y The Joint Venture structure of the Strategic Alliance in Sri Lanka which CEAT, jointly with Associated Motorways Ltd, entered into with Kelani Tyres Ltd,

    effective 1st November, 1998, has been completed.

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    y The turnover of this joint venture, under CEAT-Kelani Associated Holdings PteLtd, grew from SL Rs1293 mn in 1998-1999 to SL Rs1357mn in 1999-2000.

    Profit before tax rose 28% from SL Rs58.65mn to SL Rs75mn during this

    period.

    y The Indian Tyre Industry is a vibrant segment of the Indian economy and isthe wheels of the entire road transport sector of India, producing over

    23.7mn tyres (4 Wheeler Tyres Organized Sector) in FY03. In addition, there

    is a production of 25.7mn tyres in 2/3-wheeler tyre segment. The steadygrowth of the industry can be gauged from the fact that the industry is

    growing at an annual growth rate of 6%, however there is an excess supply

    over demand in certain categories. The total industry turnover in FY03 was

    Rs128.4bn and is a significant contributor to the Indian exchequer to the

    extent of Rs44bn by way of excise and other taxes. Approximately 80 % of

    the Industry production, in terms of value, comes from Heavy Commercial

    (Truck /Bus) and Light Commercial tyres.

    The Indian tyre industry caters to all segments of the market i.e.

    y OEMy Replacementy STUy Defencey Exports

    The total size of domestic market (4 wheeler tyres) can be estimated around

    19.4mn tyres/annum for the FY03 and is expected to go up to 28.4mn

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    tyres/annum by FY08. In addition, the tyre industry exports Rs13bn of tyres

    across 6 continents and over 60 countries.

    FUTURE SCOPE OF CEAT TYRES

    Demand for tyres is derived from demand for automobiles. Therefore it is a

    derived demand product and its fortunes are very closely linked to those of the

    auto segment. Within the tyre industry the trucks and buses (T&B) segment

    accounts for more than 70% of sales. Though scooters and motorcycle tyre

    demand also plays a vital role, in value terms, CVs gain significance.

    Tyre varieties can be divided into two categories cross ply and radial. The

    domestic industry is dominated by cross-ply tyres, due to the poor conditions of

    roads in the country and overloading of CVs. This is also the reason why

    penetration of radial tyres in the CV segment is negligible and finds presence

    only in the passenger car segment. On the other hand, radial tyres dominate

    western markets. Radial tyres can be differentiated on the type of belt used

    fiberglass, steel and nylon. Worldwide, steel belted radials are more popular due

    to their performance advantage.

    There are three major consumer segments for tyres namely replacement

    segment, Original Equipment Manufacturers (OEMs) and exports. Though

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    fortunes of the sector are closely tied with the automobile industry, replacement

    demand continues to remain the key growth driver. Replacement demand

    accounts for as high as 57% of industry volumes. However, the contribution from

    OEM and replacement segments varies across sub-segments in the auto sector.

    For instance, for the passenger car segment, demand is balanced from

    replacement and OEM categories i.e. 50:50.

    Another key transition that is taking place in the industry is the entry of

    multinationals like Good Year, Bridgestone and Michelin in the domestic market.

    MNC tyre makers have cornered a higher market share in India in the last three

    years due to their international relationships apart from superior technology.

    Since Honda, Hyundai and Toyota have an international sourcing agreement with

    Bridgestone, it is also the preferred supplier in India. Goodyear is believed to be

    the preferred supplier for Ford India.

    An extensive distribution network and strong brand recall are factors critical to

    tyre sales. Brand building is given a lot of importance by manufacturers, who

    allot 2-3% of sales to advertising. With the introduction of radial tyres, eventechnology has assumed significance. All foreign cars introduced in the country

    are on radial tyres.

    Raw materials constitute 60%-70% of production cost of tyres. Natural rubber

    and Nylon cord fabrics are the most critical raw materials as it accounts for 50%

    of total raw material cost. Since most of the raw materials are crude derivatives,

    a rise in prices has a negative impact on margins.

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    The export market holds tremendous potential for domestic manufacturers. Tyre

    exports have grown at an annual compounded rate of 27% over the past 10

    years. Indian tyres are exported to 56 countries, which are primarily developing

    countries.

    NEW LAUNCHES OF CEAT TYRES

    CEAT slashes prices of truck, bus tyres

    CEAT-Kelani Associated Holdings (Pvt) Ltd., the leading tyre manufacturer in Sri

    Lanka has announced a major reduction in the retail prices of lighttruck, truck

    and bus tyres.

    "Effective December 10, 2001 this reduction would make CEAT the most

    affordable tyre when compared to all international brands sold in the local

    market, the company's General Manager (Sales & Marketing) Ashwin Padukone

    said.

    "In a market battered by the economic downturn, the ability of the customer to

    buy new tyres at the correct time has dwindled. As a result many vehicles are

    seen on the road with bald tyres, which seriously jeopardises the safety of the

    customers and their vehicles." Mr. Padukone said - "Using new tyres on the front

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    wheel, has been established as the safest and the recommended option for

    safety reasons. We anticipate that this price reduction will encourage consumers

    to replace with new tyres at the right time," he said.

    The anticipated benefit of the increase in offtake and the consequent capacity

    utilization, has been factored into the price reduction and has been passed onto

    the consumers, Mr. Padukone added. CEAT-Kelani Associated Holdings (Pvt) Ltd.,

    a joint venture company established in 1999, represents the strategic alliance

    between Kelani Tyres Ltd., AMW Group, NDB and CEAT Ltd. of India. The holding

    company has two manufacturing arms, one in Kalutara and the other at Kelaniya.

    COLLABORATIONS

    A high percentage of fibre glass produced in the world is used for re inforcement

    of plastics The main products maiketed by the fibre glass plants are Mats,

    Rovings, Woven Rovings, Yarns etc. The use of end products i.e. fibre glass

    reinforced plastics are mostly in pipes and tanks, boats transport sector,

    furniture, crash helmets etc The formulation chosen for continuous fibre glass

    production is generally known as E-glass. This has become standard the worldover as it performs well in practice and is used widely. The fibre glass produced

    in India is Eglass only. The process of manufacture of fibre glass consists of

    several steps e.g. batch preparation, production of glass melt, glass filament

    conditioning, winding, drying of glass cakes, conversion to saleable products.

    In late seventies, the background of the licensing policy was to issue a large

    number of letters of intent with a capacity of 2000 Tonnes per annum

    expandable to 4000 tonnes per annum capacity. At that time only one unit Fibre

    Glass RlWngton (FGP) was working at Thane-Bombay with a licensed capacity of

    1290 tonnes per annum. Out of 6 letters of intent issued, only 2 units i.e. Deccan

    Fibre Glass Ltd, (now known as Glass Fibre Division, CEAT Tyres) and UP Twiga

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    Fibre Glass Limited (now closed since December 1982) were installed in early

    eighties. The other units did not materialise mainly due to inadequate market

    demand The present guideline of licensing is that no new licence is to be issued

    till 1990, since the installed capacity in the country is around 5000 tonnes per

    annum against the present demand of 2400 tonnes per annum.

    FGP Ltd, started production in mid sixties with remelt technology based on

    imported E-glass marbles. In 1974 they started their own unit melter for

    manufacture of E-glass with a licensed melting capacity of 1290 tonnes per

    annum #nd the installed finishing equipment capacity of 2650 tonnes per

    annum. The company is functioning with about 70 to 80 per cent of their

    licensed capacity.

    UP TWIGA Fibre Glass Ltd, was started in 1980 at Sikandrabad in Ottar Pradesh.

    The capacity of the plant is 2000 tonnes per annum with electric Pochet Furnace.

    The unit could not develop proper market for its products.

    The unit, had to close down in December 1982 and has not restarted as yet

    Deccan Fibre Glass Ltd, came into being in 1981 at Ntehboobnagar in Andhra

    Pradesh. In 1983 the unit was merged with CEAT Tyres Ltd, and is presently

    known as Glass Fibre Division, CEAT Tyres Ltd, The installed capacity is 1770

    tonnes per annum with electric Pochet Furnace. The per formance of the unit is

    not satisfactory and the production varies between 40 to 50 per cent of licensed

    capacity. The main reason for dismal capacity utilization is inadequate market

    demand.

    1.1.7. AW the three fibre glass units were put up with foreign collaboration. The

    collaboration agreements were more or less similar, irrespective of the

    country of collaboration. The major scope of collaboration was:

    a) Provision of technology

    b) Basic engineering of the plant

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    c) Detailed engineering and design of special equipment and supply of

    materials

    d) Procurement and supply of special equipment

    e) Commissioning and Supervisory services.

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    SWOT ANALYSIS

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    Strengths

    y Right products, quality andreliability.

    y Superior product performance vs.competitors.

    y Brand Imagey Products have required

    accreditations.

    y High degree of customersatisfaction.

    y

    Weaknesses

    y Not very popular in the internationalmarket

    y Delivery-staff need training.y Customer service staff need training.y Processes and systems, etcy Management cover insufficient.

    Opportunities

    y Profit margins will be good.y Could extend to overseas.y Could seek better supplier deals.y An applied research centre to create

    opportunities for developing

    techniques to provide added-value

    services

    Threats

    y Vulnerable to reactive attack bymajor competitors.

    y Lack of infrastructure in rural areascould constrain investment.

    y High volume/low cost market isintensely competitive.

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