ACD506_Day 9& 10_Case Study 2

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©M. S. Ramaiah University of Applied Sciences 1 Faculty of Engineering & Technology Session delivered by: Dr. H. K. Narahari Case Study 2 : Commercial Airliner Session 9 & 10

description

Thrust is the force which moves any aircraft through the air. Propulsion system is the machine that produces thrust to push the aircraft forward through air. Different propulsion systems develop thrust in different ways, but all thrust is generated through some application of Newton's third law of motion. A gas (working fluid) is accelerated by the engine, and the reaction to this acceleration produces the thrust force. Further, the type of power plant to be used in the aircraft depends on four important factors, namely: the aircraft mission, over all weight, flying range and endurance and altitude of flight. This assignment work was partitioned into three different parts (A, B and C respectively). In Part-A, a debate was made on the viability of implementation of twin engine propulsion system for long range civil aircrafts. Logical arguments based on literatures collected from various internet and text book sources were made and the conclusion of the usage of twin engine propulsion system for long range civil aircrafts was drawn. In Part-B, for the given mission of the aircraft, suitable power plant was chosen (Turbo fan engine) and corresponding cycle analysis calculations was done. The calculations were repeated for a range of flying altitudes and performance plots drawn were critically examined. Also, for the given Turbo prop engine data, cycle analysis calculations were done. The calculations were repeated for a set of Mach numbers and performance plots drawn were critically examined. The different engine installation techniques for a turboprop engine was also discussed. In Part-C, flow over an axial gas turbine cascade was analysed in Ansys-FLUENT software package. The blade geometry was created in Ansys-BladeGen and then imported to CATIA to create the flow domain. Meshing of the geometry was done in Fluent-ICEMCFD. The total momentum thrust and propulsion efficiency for the selected turbofan engine for the extreme altitudes of 4km & 18km was estimated as 73541N & 9375N and 47% & 40% respectively. The percentage of cold thrust generated at 4km & 18km was 60% & 45% respectively. Both momentum thrust and propulsion efficiency of the engine was observed to decrease with increase in altitude. The propeller thrust and power for the given turboprop engine for flight Mach corresponding to 0.1 & 0.8 was estimated to be 191669N & 25546N and 6074467W & 6477144W respectively. With increasing Mach number of flight, propeller thrust and power was observed to decrease and increase respectively. For the flow analysis over the axial turbine cascade, maximum static pressure value occurs for +150 (2.67*105 Pa) and minimum for 00 (2.5*105 Pa) flow incidence angles respectively. The maximum Mach number value occurs for +150 (1.89) and minimum for -150 (1.57) flow incidence angles respectively. Further the pressure loss was observed to be minimum for -150 (0.1118) flow incidence angle and maximum for +150 (0.2538) flow incidence angle.

Transcript of ACD506_Day 9& 10_Case Study 2

  • M. S. Ramaiah University of Applied Sciences

    1Faculty of Engineering & Technology

    Session delivered by:

    Dr. H. K. Narahari

    Case Study 2 : Commercial Airliner

    Session 9 & 10

  • M. S. Ramaiah University of Applied Sciences

    2Faculty of Engineering & Technology

    Case Study 2 : Commercial Airliner

    Session Speaker

    Dr. H.K. Narahari

  • M. S. Ramaiah University of Applied Sciences

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    Requirement

    Number of Passenger: 80

    Range: 3000 nm = 5556 km

    This is small transport jet plane category

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    Preliminary Weight Estimation

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    Empty Vs Takeoff Weight

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    Typical Missions

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    Mission Profile

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    MP2

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    MP3

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    MP4

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    MP5

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    Structure Weight Fraction

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    Empty Weight Correlation (Airlines)

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    Empty Weight Fraction (Airlines)

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    Fuel Weight for MP1 1-2 Warm up and Takeoff >> (W1/W0) = 0.97

    2-3 Climb >> (W2/W1) = 0.985

    3-4 Cruise >>

    therefore

    Considered high bypass turbo jet engine cruising at 0.85 M with L/D = 0.866 (L/D) max

    So, (W3/W2) = e-0.2154 = 0.8062

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    Fuel Weight for MP1 4-5 Loiter and descent >>

    According to FAA regulation an additional fuel for loitering at least for30 min has to be provided. In this case the additional time forendurance is taken as 45 min which includes both loiter and descent.Fuel ratio calculation for endurance is as follows

    Therefore

    So (W4/W3) = e-0.01874 = 0.9814

    5-6 Landing phase >> (W5/W4) = 0.995

    Therefore,

    W5/W0 = (W1/WO) * (W2/W1) * (W3/W2) * (W4/W3) * (W5/W4) = 0.7521

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    Weight Estimation

    (Wf / Wo) = 1.06 * (1- W5/W0) = 0.2626

    W payload = No of Passenger * (Wt of passenger + permissible baggage) = 80 * (80+40) = 9600 kg

    W crew = 2 Pilot + 3 Cabin Crew = 5 * (80+40) = 600 kg

    For W empty

    We/Wo = A* WoC * Kvs

    (We/Wo) = 1.0608 Wo-0.06

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    Weight Estimation

    So Total All up weight,

    Wo = 22486.35/(0.7374-1.0608*Wo^-0.06)

    After solving this by numerical method; Wo = 48957 kg

    Approximately we can find from

    graph

    or table 600*80 = 48000 kg

    OR

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    Wing Design On basis of Performance spreadsheet

    W/S required = 5000 N/m^2

    Therefore for estimated W = 48957 kg

    S = 96.053 m^2

    Assume AR = 8.5

    Therefore , b = 28.57 m

    LE Sweep angle = 30 deg

    Taper ratio = 0.2-0.3

    AR = and

    Cr = 5.17 m and Ct = 1.55 m

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    Wing DesignAerofoil Selection:

    Find Cruise Cl ;

    L = Wavg = 0.5*(Wi+Wf) = 0.5**Cl*V^2*S

    Therefore Cl = 0.465

    But

    The contribution of fuselage, tail and other components on overall lift has negative effect, So, Cl = Cl/0.95 = 0.489

    3D wing error over 2D aerofoil = Cl = Cl/.9 = 0.54

    NACA 6 series with10-12% t/C, required cruise Cl was not found so entire problem was worked out again with S = 120 m^2

    With Cl = 0.41

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    NACA 63-412 with Cl = 0.41 at 1.5deg

    Clmax = 1.7

    Cdmin = 0.0048

    and stall is moderate

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    Wing Design

    NACA 63-412

    3 D wing CAD model

    Computational Domain

    Final CAD drawings

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    Powerplant Selection T/W = 0.35

    For calculated AUW, Thrust required = 168 kN

    Therefore two engines required with 85 kN thrust each

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    Fuselage Layout Optimal aerodynamics, reducing aerodynamic drag Suppression of aerodynamic instability Comfortable and attractive seat design, placement, and

    storage Space Safety features to deal with emergencies such as fires,

    cabin depressurization, etc.; proper placement of emergency

    exits, oxygen systems, etc. Easy handling for cargo loading and unloading, safe and

    robust cargo hatches and doors Structural support for wing and tail forces acting in flight,

    as well as for landing and ground operation forces

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    Fuselage Layout Structurally optimized, saving weight while incorporating

    protection against corrosion and fatigue Optimized flight deck, reducing pilot workload and protecting

    against crew fatigue and intrusion by passengers Convenient size and placement of galleys, lavatories, and coat

    racks Suppressed noise and vibration, providing a comfortable,

    secure environment Control of cabin climate including air conditioning, heating,

    and ventilation Providing housing for different sub-systems, including auxiliary

    power units, hydraulic system, air conditioning, etc.

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    Fuselage Layout : Major Dimensions

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    Fuselage Layout : Why Circular A circle has the greatest cross-sectional area per unit

    perimeter. The drag of a typical fuselage, which has a ratherlarge fineness ratio (l/d), is dominated by skin friction

    A circle is strongest under internal pressure. At stratosphericcruising altitudes the outside pressure is 0.2 to 0.3 bar, whilethe internal pressure is maintained at that about 0.7 bar.Pressure difference across the thin skin of the cabin rangesfrom 0.4 to 0.5 atmospheres (40 to 50 kPa)

    A circle more easily accommodates growth in Np in terms ofmanufacturing since cylindrical sections, called plugs, can bereasonably easily added to so-called stretched versions of agiven aircraft.

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    Fuselage Layout Limited space outside the passenger compartment for

    auxiliary systems and cargo. The passenger compartmentmust be located around a diameter of the circle for thegreatest width for seats and aisles.

    Awkward circular sectors above and below the passengercompartment to house other items.

    Modern designs have expanded the lower portion of thecircular cabin into a more rectangular cross-section in thevicinity of the wing root chord to accommodate more internalcarriage.

    Cabin forward and aft of the wing root is maintained as acircular cross-section, and stretching will require plugs to beadded in these regions.

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    Fuselage Typical Layout

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    Fuselage Example Floor Plan

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    Fuselage Drag Break down

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    Fuselage Drag : Equation

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    Fuselage Design

    FAR rules have specified theminimum dimensions fordifferent class of passengerseats

    The seat width considered forthe design is 500mm the seatpitch is 800mm and the aislewidth as 500mm.

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    Fuselage Design

    FAR rules state that duringemergency the plane needs to beevacuated within 90 second

    Fuselage 3D CAD ModelFuselage Interior

    Fuselage Seat Layout

    Pilot Vision

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    Empennage Design

    The main function is to stabilize the aircraft in Pitch &Yaw andprovide control moments needed for maneuver and trim

    In case of an engine failure the vertical tail must provideenough yaw moment to sustain the aircraft stable

    About 70% of the aircrafts use a conventional tail

    Symmetric Airfoil selected for the tail is NACA0012

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    Tail Sizing

    Pitching moment depends on wing chord and yawing momenton its span, Tail Volume Coefficients,

    and

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    Tail Sizing For twin engine general aviation

    Ch = 0.80 and Cv = 0.07

    Tail arm L is taken to 50% of the fuselage length = 18 m

    Therefore Sh = 24.58 m^2 and Sv = 15.33 m^2

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    Empennage Design The deflection of the control surface is at 25% of chord from trailing

    edge and deflected to an angle of 35

    NACA 0012 airfoil coordinates with deflected

    control surface

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    Assembly

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    Conclusions A conceptual design of a commercial Jet liner to meet the

    requirements to carry 80 passengers for range of 3000 nm ispresented

    Selections of various aircraft systems and sub systems have beendone from available data, plots and thumb rules at conceptualdesign stage

    There has been a focus on external aerodynamics (in this seminar)and practically nothing on structures

    More design iterations have to be carried out after structuraldesign.

    CFD analysis has to be carried out to find actual performance ofsystems and verify the required parameters

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    At the end of this session the students would have understood basic requirements of :

    Level Flight : Governing equations, Maximum and Minimum Velocities

    Range and Endurance : Maximum range with and without a specified airspeed. Maximum endurance

    Session Objectives

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    Thank you !