abatement assessments SOLUTIONS FOR THE CEMENT INDUSTRY€¦ · abatement assessments baghouses...
Transcript of abatement assessments SOLUTIONS FOR THE CEMENT INDUSTRY€¦ · abatement assessments baghouses...
compliance reporting
abatement assessments
baghouses leak
broken bag detection
flow monitoring
data acquisition
stack monitoring
compliance monitoring
process control
gases (in-situ & extractive)
particulate matter (wet & dry)
ambiant air quality monitoring
SOLUTIONS FOR THE CEMENT INDUSTRY
EMISSIONS & PROCESS MONITORING SOLUTIONS
TO MANAGE IT, YOU NEED TO MONITOR IT Cement is a globally important construction material with production plants located throughout the world. International regulations and corporate standards require plant operators to manage and minimise their environmental impacts.
Industry needs reliable business partners that can be trusted to deliver high quality, technologically-advanced products and services. The Environnement S.A Group provides Cement plant operators with a comprehensive portfolio of proven, reliable continuous emission monitoring systems (CEMs), enabling them to pursue optimum plant performance and production output.
Monitoring data can also be used for more than regulatory reporting needs, providing many valuable secondary benefits:
Combustion process improvement Abatement plant performance optimisation Process efficiency assessments
The Environnement S.A Group provides the products, solutions and services to achieve these positive outcomes.
SALES AND SERVICE NETWORK WORLDWIDE
Partnering with the Environnement S.A Group ensures high value, high quality solutions: Over 30 years’ experience of producing technologically advanced analysers and pollution measurement systems Unique portfolio of monitoring and reporting products and services, direct from the manufacturer Internationally Certified and Approved solutions for global markets Vast experience of supplying proven solutions to industrial plant operators throughout the world Integrated systems to achieve regulatory compliance, with process control and optimisation benefits Complete engineering solutions, from CAD drawings to assembly, testing and commissioning Established worldwide service and support network through our exclusive distribution network of trained engineers and sales teams Global references to demonstrate that we know and understand your processes
THE ENVIRONNEMENT S.A GROUPThe Environment S.A company was founded in 1978 to develop atmospheric pollutant monitoring equipment. Through committed investment in Research & Development and a well-targeted acquisition strategy, the company is now a market leader in continuous environmental pollution analysis systems:
Ambient air quality monitoring (AQMS) Continuous emission monitoring (CEMS) Engine exhaust gas monitoring Radionuclide monitoring Environmental Data Acquisition and Handling Systems
Support Service Teams bring experience of a wide range of industrial sectors and process applications, thus ensuring systems are set-up, operated and maintained to maximise performance and functionality for their intended purpose. Environnement S.A’s range of technical services also enable Environment Agency regulated processes subject to the Operator Monitoring Assessment (OMA) scheme to maintain or improve scoring through having formal and service maintenance contracts to ensure calibration and maintenance is carried out at the correct time. Global service packages also help to ensure requirements are met with regard to maintaining monitoring systems at a high level of data availability.
THE FUTURE IS MEASURED TODAY!
Environnement S.A Headquarter
111 BD Robespierre / CS 80004
78304 Poissy Cedex 4 - FRANCE
Tel. : +33(0)1 39 22 38 00
Web : www.environnement-sa.com
E-mail : [email protected]
Headquarter and subsidiaries
Distribution network
Environnement S.A Group Companies:USA: Altech Environment USA
Germany: Environnement S.A Deutschland
China: Environnement S.A China
Italy: Environnement S.A Italia Spa
India: Environnement S.A India Pvt Ltd
United Kingdom: PCME Ltd & TDL Ltd
PCME Ltd
Clearview Building / 60 Edison Road
St Ives Cambs UK PE27 3GH
Tel. : +44(0)1480 468200
Web : www.pcme.com
E-mail : [email protected]
UPSTREAM Process Monitoring Solutions Dusts, gases Process control & optimisation Filter leak monitoring
MAIN STACK SOLUTIONS Dusts Gases Flow
DOWNSTREAM Process Monitoring Solutions Dusts, gases Process control & optimisation Filter leak monitoring
ParticulatePCME’s technologies include traditional and unique measurement techniques: Opacity and DynamicOpacityTM transmissometry solutions; ProScatterTM (forward and back scatter), with extractive systems for wet flue gases and ElectroDynamicTM, as a low maintenance alternative to optical techniques.
Fully-approved main stack monitors
Advanced control and data acquisition units for multi-sensor networks
Filter plant bag row leak detection or electrostatic precipitator optimisation provides cost-saving and waste minimisation benefits
Comprehensive range of sensors to cover the whole plant
Established measurement techniques and advanced, market-leading technologies, such as FTIR and TDL, provide fully-approved CEMs and process control systems, covering the full suite of target pollutants.
Combustion gases (O2, CO, CO
2, SO, SO
2, NOx, etc.)
Acid gases (HCl, HF, NH3 etc.)
Organic compounds (TOC, NmVOC, etc.) Dioxins & furans Mercury
Fixed and mobile laboratories for air quality surveillance (gas & particulates)
We can ensure that your current and future monitoring requirements are met.
Gas
A range of Gas and Particulate monitors which not only reduce the cost of ownership in comparison to more traditional instruments but also to offer a direct cost saving benefit for the Cement manufacturing process
COMPREHENSIVE EMISSION MONITORING AND REPORTING SOLUTIONSInvesting in CEMs requires careful consideration of the process conditions and Cement plants bring many challenges that can affect instrument performance. The unique Environnement S.A Group product portfolio provides the complete range of emission monitoring solutions for the Cement industry.
From internationally-approved CEM systems, to advanced process and filter management devices, we will supply the Best Available Technology for your needs, to help you achieve the benefits that our solutions can provide to you.
FlowEnhanced process control and accurate mass emission reporting is achieved through continuous flow monitors. PCME provides two proven flow measurement solutions: ProPitotTM (averaging pitot) and FlueSonicTM (ultrasonic) technologies, with the following benefits:
Fully approved to the latest European standards
Single point connection, to minimise installation costs and aid routine service and maintenance
A range of sensor sizes and stack connections ideally suited for cement plant emission points
Data ManagementThe modular WEXTM software system provides integrated CEMS monitoring and reporting for environmental and process control needs, with full plant system connectivity. WEXTM is complaint to the latest international standards and approved by MCERTS. PCME Dust-Tools software provides filter plant management bag row leak detection and remote system configuration benefits to the operators.
An MCERTS Certified software
The guarantee to have a correct Data managment according to standard
Compliance of the report with the EU regulations
QAL2 management
Automatic or manual QAL3 management (Control charts)
Compliant with the future EU Standard (WG9 – CEN)
Technology
FTIR
FID
IR GFC
TDL
Long-term sorbent trap sampling
Opacity (Double-pass transmissometry)
ProScatterTM (Forward Scatter)
ProScatterTM (Forward Scatter)
ProScatterTM (Back Scatter)
ProScatterTM (Back Scatter)
ElectroDynamicTM (Probe Electrification)
ProPitotTM (Averaging Pitot)
FlueSonicTM (Ultrasonic)
Parameter measured
HCl, HF, NH3, SO
2,
NOx, CO, CO2, CHOH, H
2O, O
2…
TOC
NH3, H
2O, SO
2, NOx,
CO, CO2, O
2…
HCl, NH3, H
2O
Dioxins, Furans, Mercury
Total Particulate
Total Particulate
Total Particulate (in wet flue gases)
Total Particulate
Total Particulate
Total Particulate
Velocity
Velocity
Lowest Certified Range
HCl: 0-15 mg/m3
HF: 0-3 mg/m3
SO2: 0-75 mg/m3
NO: 0-150 mg/m3
NO2: 0-200 mg/m3
CO: 0-75 mg/m3
CO2 : 0-25 %
O2 : 0-25 %
H2O: 0-30 %
N20: 0-100 mg/m3
CH4: 0-15 mg/m3
CHOH: 0-20 mg/m3
NH3: 0-15 mg/m3
0 - 15 mg/m3
SO2: 0-500 mg/m3
NO: 0-200 mg/m3
NO2: 0-200 mg/m3
CO: 0-75 mg/m3
CO2: 0-25 %
O2: 0-25 %
H2O: 0-30 %
NH3: 0-15 mg/m3
HCl: 0-15 mg/m3
NH3: 0-20 mg/m3
H2O: 0-50 mg/m3
N/A
0 - 15 mg/m3
0 - 15 mg/m3
0 - 15 mg/m3
0 - 15 mg/m3
0 - 15 mg/m3
0 - 15 mg/m3
2 - 30 m/s
0 - 30 m/s
Operating Range
0-90 mg/m3
0-10 mg/m3
0-1500 mg/m3
0-2000 mg/m3
0-500 mg/m3
0-1500 mg/m3
0-40 %
0-500 mg/m3
0-150 mg/m3
0-90 mg/m3
0-50 mg/m3
0-500 mg/m3
0-2000 mg/m3
0-2000 mg/m3
0-2000 mg/m3
0-1000 mg/m3
0-30 %
0-40 %
0-100 mg/m3
0-3000 mg/m3
0-500 mg/m3
N/A
0 - 1,000 mg/m3
0 - 500 mg/m3
0 - 500 mg/m3
0 - 500 mg/m3
0 - 500 mg/m3
0 - 500 mg/m3
2 - 50 m/s
0 - 50 m/s
Category
Gas
Dust
Flow