abatement assessments SOLUTIONS FOR THE CEMENT INDUSTRY€¦ · abatement assessments baghouses...

2
compliance reporting abatement assessments baghouses leak broken bag detection flow monitoring data acquisition stack monitoring compliance monitoring process control gases (in-situ & extractive) particulate matter (wet & dry) ambiant air quality monitoring SOLUTIONS FOR THE CEMENT INDUSTRY EMISSIONS & PROCESS MONITORING SOLUTIONS TO MANAGE IT, YOU NEED TO MONITOR IT Cement is a globally important construction material with production plants located throughout the world. International regulations and corporate standards require plant operators to manage and minimise their environmental impacts. Industry needs reliable business partners that can be trusted to deliver high quality, technologically-advanced products and services. The Environnement S.A Group provides Cement plant operators with a comprehensive portfolio of proven, reliable continuous emission monitoring systems (CEMs), enabling them to pursue optimum plant performance and production output. Monitoring data can also be used for more than regulatory reporting needs, providing many valuable secondary benefits: Combustion process improvement Abatement plant performance optimisation Process efficiency assessments The Environnement S.A Group provides the products, solutions and services to achieve these positive outcomes. SALES AND SERVICE NETWORK WORLDWIDE Partnering with the Environnement S.A Group ensures high value, high quality solutions: Over 30 years’ experience of producing technologically advanced analysers and pollution measurement systems Unique portfolio of monitoring and reporting products and services, direct from the manufacturer Internationally Certified and Approved solutions for global markets Vast experience of supplying proven solutions to industrial plant operators throughout the world Integrated systems to achieve regulatory compliance, with process control and optimisation benefits Complete engineering solutions, from CAD drawings to assembly, testing and commissioning Established worldwide service and support network through our exclusive distribution network of trained engineers and sales teams Global references to demonstrate that we know and understand your processes THE ENVIRONNEMENT S.A GROUP The Environment S.A company was founded in 1978 to develop atmospheric pollutant monitoring equipment. Through committed investment in Research & Development and a well-targeted acquisition strategy, the company is now a market leader in continuous environmental pollution analysis systems: Ambient air quality monitoring (AQMS) Continuous emission monitoring (CEMS) Engine exhaust gas monitoring Radionuclide monitoring Environmental Data Acquisition and Handling Systems Support Service Teams bring experience of a wide range of industrial sectors and process applications, thus ensuring systems are set-up, operated and maintained to maximise performance and functionality for their intended purpose. Environnement S.A’s range of technical services also enable Environment Agency regulated processes subject to the Operator Monitoring Assessment (OMA) scheme to maintain or improve scoring through having formal and service maintenance contracts to ensure calibration and maintenance is carried out at the correct time. Global service packages also help to ensure requirements are met with regard to maintaining monitoring systems at a high level of data availability. THE FUTURE IS MEASURED TODAY! Environnement S.A Headquarter 111 BD Robespierre / CS 80004 78304 Poissy Cedex 4 - FRANCE Tel. : +33(0)1 39 22 38 00 Web : www.environnement-sa.com E-mail : [email protected] Headquarter and subsidiaries Distribution network Environnement S.A Group Companies: USA: Altech Environment USA Germany: Environnement S.A Deutschland China: Environnement S.A China Italy: Environnement S.A Italia Spa India: Environnement S.A India Pvt Ltd United Kingdom: PCME Ltd & TDL Ltd PCME Ltd Clearview Building / 60 Edison Road St Ives Cambs UK PE27 3GH Tel. : +44(0)1480 468200 Web : www.pcme.com E-mail : [email protected]

Transcript of abatement assessments SOLUTIONS FOR THE CEMENT INDUSTRY€¦ · abatement assessments baghouses...

Page 1: abatement assessments SOLUTIONS FOR THE CEMENT INDUSTRY€¦ · abatement assessments baghouses leak broken bag detection flow monitoring data acquisition stack monitoring compliance

compliance reporting

abatement assessments

baghouses leak

broken bag detection

flow monitoring

data acquisition

stack monitoring

compliance monitoring

process control

gases (in-situ & extractive)

particulate matter (wet & dry)

ambiant air quality monitoring

SOLUTIONS FOR THE CEMENT INDUSTRY

EMISSIONS & PROCESS MONITORING SOLUTIONS

TO MANAGE IT, YOU NEED TO MONITOR IT Cement is a globally important construction material with production plants located throughout the world. International regulations and corporate standards require plant operators to manage and minimise their environmental impacts.

Industry needs reliable business partners that can be trusted to deliver high quality, technologically-advanced products and services. The Environnement S.A Group provides Cement plant operators with a comprehensive portfolio of proven, reliable continuous emission monitoring systems (CEMs), enabling them to pursue optimum plant performance and production output.

Monitoring data can also be used for more than regulatory reporting needs, providing many valuable secondary benefits:

Combustion process improvement Abatement plant performance optimisation Process efficiency assessments

The Environnement S.A Group provides the products, solutions and services to achieve these positive outcomes.

SALES AND SERVICE NETWORK WORLDWIDE

Partnering with the Environnement S.A Group ensures high value, high quality solutions: Over 30 years’ experience of producing technologically advanced analysers and pollution measurement systems Unique portfolio of monitoring and reporting products and services, direct from the manufacturer Internationally Certified and Approved solutions for global markets Vast experience of supplying proven solutions to industrial plant operators throughout the world Integrated systems to achieve regulatory compliance, with process control and optimisation benefits Complete engineering solutions, from CAD drawings to assembly, testing and commissioning Established worldwide service and support network through our exclusive distribution network of trained engineers and sales teams Global references to demonstrate that we know and understand your processes

THE ENVIRONNEMENT S.A GROUPThe Environment S.A company was founded in 1978 to develop atmospheric pollutant monitoring equipment. Through committed investment in Research & Development and a well-targeted acquisition strategy, the company is now a market leader in continuous environmental pollution analysis systems:

Ambient air quality monitoring (AQMS) Continuous emission monitoring (CEMS) Engine exhaust gas monitoring Radionuclide monitoring Environmental Data Acquisition and Handling Systems

Support Service Teams bring experience of a wide range of industrial sectors and process applications, thus ensuring systems are set-up, operated and maintained to maximise performance and functionality for their intended purpose. Environnement S.A’s range of technical services also enable Environment Agency regulated processes subject to the Operator Monitoring Assessment (OMA) scheme to maintain or improve scoring through having formal and service maintenance contracts to ensure calibration and maintenance is carried out at the correct time. Global service packages also help to ensure requirements are met with regard to maintaining monitoring systems at a high level of data availability.

THE FUTURE IS MEASURED TODAY!

Environnement S.A Headquarter

111 BD Robespierre / CS 80004

78304 Poissy Cedex 4 - FRANCE

Tel. : +33(0)1 39 22 38 00

Web : www.environnement-sa.com

E-mail : [email protected]

Headquarter and subsidiaries

Distribution network

Environnement S.A Group Companies:USA: Altech Environment USA

Germany: Environnement S.A Deutschland

China: Environnement S.A China

Italy: Environnement S.A Italia Spa

India: Environnement S.A India Pvt Ltd

United Kingdom: PCME Ltd & TDL Ltd

PCME Ltd

Clearview Building / 60 Edison Road

St Ives Cambs UK PE27 3GH

Tel. : +44(0)1480 468200

Web : www.pcme.com

E-mail : [email protected]

Page 2: abatement assessments SOLUTIONS FOR THE CEMENT INDUSTRY€¦ · abatement assessments baghouses leak broken bag detection flow monitoring data acquisition stack monitoring compliance

UPSTREAM Process Monitoring Solutions Dusts, gases Process control & optimisation Filter leak monitoring

MAIN STACK SOLUTIONS Dusts Gases Flow

DOWNSTREAM Process Monitoring Solutions Dusts, gases Process control & optimisation Filter leak monitoring

ParticulatePCME’s technologies include traditional and unique measurement techniques: Opacity and DynamicOpacityTM transmissometry solutions; ProScatterTM (forward and back scatter), with extractive systems for wet flue gases and ElectroDynamicTM, as a low maintenance alternative to optical techniques.

Fully-approved main stack monitors

Advanced control and data acquisition units for multi-sensor networks

Filter plant bag row leak detection or electrostatic precipitator optimisation provides cost-saving and waste minimisation benefits

Comprehensive range of sensors to cover the whole plant

Established measurement techniques and advanced, market-leading technologies, such as FTIR and TDL, provide fully-approved CEMs and process control systems, covering the full suite of target pollutants.

Combustion gases (O2, CO, CO

2, SO, SO

2, NOx, etc.)

Acid gases (HCl, HF, NH3 etc.)

Organic compounds (TOC, NmVOC, etc.) Dioxins & furans Mercury

Fixed and mobile laboratories for air quality surveillance (gas & particulates)

We can ensure that your current and future monitoring requirements are met.

Gas

A range of Gas and Particulate monitors which not only reduce the cost of ownership in comparison to more traditional instruments but also to offer a direct cost saving benefit for the Cement manufacturing process

COMPREHENSIVE EMISSION MONITORING AND REPORTING SOLUTIONSInvesting in CEMs requires careful consideration of the process conditions and Cement plants bring many challenges that can affect instrument performance. The unique Environnement S.A Group product portfolio provides the complete range of emission monitoring solutions for the Cement industry.

From internationally-approved CEM systems, to advanced process and filter management devices, we will supply the Best Available Technology for your needs, to help you achieve the benefits that our solutions can provide to you.

FlowEnhanced process control and accurate mass emission reporting is achieved through continuous flow monitors. PCME provides two proven flow measurement solutions: ProPitotTM (averaging pitot) and FlueSonicTM (ultrasonic) technologies, with the following benefits:

Fully approved to the latest European standards

Single point connection, to minimise installation costs and aid routine service and maintenance

A range of sensor sizes and stack connections ideally suited for cement plant emission points

Data ManagementThe modular WEXTM software system provides integrated CEMS monitoring and reporting for environmental and process control needs, with full plant system connectivity. WEXTM is complaint to the latest international standards and approved by MCERTS. PCME Dust-Tools software provides filter plant management bag row leak detection and remote system configuration benefits to the operators.

An MCERTS Certified software

The guarantee to have a correct Data managment according to standard

Compliance of the report with the EU regulations

QAL2 management

Automatic or manual QAL3 management (Control charts)

Compliant with the future EU Standard (WG9 – CEN)

Technology

FTIR

FID

IR GFC

TDL

Long-term sorbent trap sampling

Opacity (Double-pass transmissometry)

ProScatterTM (Forward Scatter)

ProScatterTM (Forward Scatter)

ProScatterTM (Back Scatter)

ProScatterTM (Back Scatter)

ElectroDynamicTM (Probe Electrification)

ProPitotTM (Averaging Pitot)

FlueSonicTM (Ultrasonic)

Parameter measured

HCl, HF, NH3, SO

2,

NOx, CO, CO2, CHOH, H

2O, O

2…

TOC

NH3, H

2O, SO

2, NOx,

CO, CO2, O

2…

HCl, NH3, H

2O

Dioxins, Furans, Mercury

Total Particulate

Total Particulate

Total Particulate (in wet flue gases)

Total Particulate

Total Particulate

Total Particulate

Velocity

Velocity

Lowest Certified Range

HCl: 0-15 mg/m3

HF: 0-3 mg/m3

SO2: 0-75 mg/m3

NO: 0-150 mg/m3

NO2: 0-200 mg/m3

CO: 0-75 mg/m3

CO2 : 0-25 %

O2 : 0-25 %

H2O: 0-30 %

N20: 0-100 mg/m3

CH4: 0-15 mg/m3

CHOH: 0-20 mg/m3

NH3: 0-15 mg/m3

0 - 15 mg/m3

SO2: 0-500 mg/m3

NO: 0-200 mg/m3

NO2: 0-200 mg/m3

CO: 0-75 mg/m3

CO2: 0-25 %

O2: 0-25 %

H2O: 0-30 %

NH3: 0-15 mg/m3

HCl: 0-15 mg/m3

NH3: 0-20 mg/m3

H2O: 0-50 mg/m3

N/A

0 - 15 mg/m3

0 - 15 mg/m3

0 - 15 mg/m3

0 - 15 mg/m3

0 - 15 mg/m3

0 - 15 mg/m3

2 - 30 m/s

0 - 30 m/s

Operating Range

0-90 mg/m3

0-10 mg/m3

0-1500 mg/m3

0-2000 mg/m3

0-500 mg/m3

0-1500 mg/m3

0-40 %

0-500 mg/m3

0-150 mg/m3

0-90 mg/m3

0-50 mg/m3

0-500 mg/m3

0-2000 mg/m3

0-2000 mg/m3

0-2000 mg/m3

0-1000 mg/m3

0-30 %

0-40 %

0-100 mg/m3

0-3000 mg/m3

0-500 mg/m3

N/A

0 - 1,000 mg/m3

0 - 500 mg/m3

0 - 500 mg/m3

0 - 500 mg/m3

0 - 500 mg/m3

0 - 500 mg/m3

2 - 50 m/s

0 - 50 m/s

Category

Gas

Dust

Flow