90 AM RANGE - MODULAR CONTACTORS CTR - GRUPO … EDINMCCTR.pdf · 4 90 AM RANGE MODULAR CONTACTORS...

20
90 AM RANGE - MODULAR CONTACTORS CTR ENERGY DIN

Transcript of 90 AM RANGE - MODULAR CONTACTORS CTR - GRUPO … EDINMCCTR.pdf · 4 90 AM RANGE MODULAR CONTACTORS...

90 AM RANGE - MODULAR CONTACTORS CTR

energy DIn

2

90 AM RANGE

MODULAR CONTACTORS CTR

90

AM

RA

NG

E Improved Performances

In addition to the increased number of contact combinations, the NEW Gewiss

contactors guarantee high technical performance and electrical endurance for the

operating frequency according to the utilization category and power of the device.

24V AC/DC and 230V AC-220 DC control coil voltage versions available.

Additional Accessories

The NEW Range of contactors can be equipped with Gewiss auxiliary contacts to

enable remote indication of the contactors status. It is also possible to use sealing

terminal covers which prevent access to terminal connections and therefore

remove the possibilities of direct contact with live parts.

90 AM RANGE

Silent Operation

With thanks to the new technology of the coil the entire range is suitable for many

applications that require silent operation, for example: Hospitals, Hotels, Retirement

homes etc.

M odular contactors CTR

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90 AM RANGE

MODULAR CONTACTORS CTR

CIRCUIT IDENTIFICATION

every contactor has a clear label holder that enables circuit

identiication for each device.

MANUAL CONTROL VERSIONS

On the front of every device there is a mechanically

operated indicator that represents the position of the

internal contacts:

- neutral colour: un-switched contacts

- red colour: switched contacts

HARMONISED RANGE

The new CTr range can be perfectly integrated with the

other geWISS protection devices, providing a pleasant

aesthetic result.

VISUAL INDICATION

All manual control contactors have a lever switch on the

front of the device that enables manual control of the

operational functions:

- Automatic

- Isolate (permanently switched of)

- Temporary operation

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90 AM RANGE

MODULAR CONTACTORS CTR

CURRENT TYPE CATEGORY TYPICAL APPLICATIONS

AC

AC-1 resistive, non-inductive or slightly inductive loads: resistance furnaces

AC-2Slip-ring motors:

starting, switching off

AC-3Squirrel-cage motors:

starting, switching off motors during running (1)

AC-4Squirrel-cage motors:

starting, plugging, inching

AC-5a Switching of discharge lamps

AC-5b Switching of incandescent lamps

AC-6a Switching of transformers

AC-6b Switching of capacitor banks

AC-7a Slightly inductive loads in household appliances and similarapplications

AC-7b Motor-loads for household applications (1)

AC-8aHermetic refrigerant compressor motor (2) control with manual resetting of overload

releases

AC-8bHermetic refrigerant compressor motor (2) control with automatic resetting of overload

releases

DC

DC-1 resistive, non-inductive or slightly inductive loads: resistance furnaces

DC-3Shunt-motors: starting, plugging, inching

Dynamic breaking of d.c. motors

DC-5Series-motors: starting, plugging, inching

Dynamic breaking of d.c. motors

DC-6 Switching of incandescent lamps

(1) AC-3 category may be used for occasional inching (jogging) or plugging for limited time periods such as machine set-up; during such limited time periods, the number of such operations should not exceed five per minute or more than ten

in a 10-min period.(2) A hermetic refrigerant compressor motor is a combination consisting of a compressor and a motor, both of which are enclosed in the same housing, with no external shaft or shaft seals, the motor operating in the refrigerant.

The table below shows a brief description of each utilization category according to EN 61095. For the performance of the Gewiss

contactors according to the utilization category, please see the application note.

UTILIZATION CATEGORIES

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90 AM RANGE

MODULAR CONTACTORS CTR

In general, the technical data of Gewiss contactors refer to the AC-1 or AC-7a utilization category. If the type of electrical load

doesn’t belong to these categories, the current and as a consequence the power of the load, must be derated according the

following table.

AC APPLICATION

Contactor type CTR20 - CTRM 20 CTR25 - CTRM 25 CTR40 CTR63

Utilization category:AC-1 / AC-7a

Resistive, non-inductive or slightly inductive loads

Rated operational current (A): 20 25 40 63

Max operational power (kW):

230V single-phase

230V three-phase

400V three-phase

4 5.4 8.7 13.3

6 9 16 24

13 16 26 40

Electrical endurance

(opening-closing)200,000 100,000

Max operating frequency

(opening-closing per hour)600

Utilization category:AC-3 / AC-7b

Starting and switching off

Rated operational current (A):nO contacts: 9

nC contacts: 68.5 22 30

Max operational power (kW):

230V single-phase

230V three-phase

400V three-phase

nO contacts: 1.3

nC contacts: 0.751.3 3.7 5

- 2.2 5.5 8.5

- 4 11 15

Electrical endurance

(opening-closing)300,000 500,000 150,000

Max operating frequency

(opening-closing per hour)600

Utilization category:AC-5

Switching of lamps

Max operational power (kW): See specific table regarding switching of lamps

Utilization category:AC-6b

Switching of capacitor banks

Max operational capacity (μF): 230 V 30 36 220 330

Electrical endurance

(opening-closing)100,000

Max operating frequency

(opening-closing per hour)600

APPLICATION NOTE

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90 AM RANGE

MODULAR CONTACTORS CTR

DC APPLICATION

Utilization category Nr. polesContactor type

CTR 20 - CTRM 20 CTR 25 - CTRM 25 CTR 40 CTR 63

Max operating frequency (DC-1): 300 switching per hour

Electrical endurance (DC-1/DC-3/DC-5): 100.000

Rated operational current (A)

RATED OPERATIONAL VOLTAGE: 24V DC

DC-1 (L/R ≤ 1ms) 1 20 25 40 63

2 in series 20 25 40 63

3 in series - 25 40 63

4 in series - 25 40 63

DC-3 (L/R ≤ 2ms) 1 10 15 22 25

2 in series 20 25 40 45

3 in series - 25 40 63

4 in series - 25 40 63

DC-5 (L/R ≤ 7,5ms) 1 10 15 20 25

2 in series 20 25 40 45

3 in series - 25 40 63

4 in series - 25 40 63

RATED OPERATIONAL VOLTAGE: 48V DCDC-1 (L/R ≤ 1ms) 1 15 20 24 26

2 in series 18 25 38 42

3 in series - 25 40 63

4 in series - 25 40 63

DC-3 (L/R ≤ 2ms) 1 5 8 10 11

2 in series 10 16 20 22

3 in series - 25 40 45

4 in series - 25 40 63

DC-5 (L/R ≤ 7,5ms) 1 4 5 8 10

2 in series 8 15 18 20

3 in series - 25 40 44

4 in series - 25 40 63

RATED OPERATIONAL VOLTAGE: 60V DC

DC-1 (L/R ≤ 1ms) 1 10 15 18 20

2 in series 15 20 32 34

3 in series - 25 40 60

4 in series - 25 40 63

DC-3 (L/R ≤ 2ms) 1 2 4 5 5

2 in series 8 12 16 18

3 in series - 25 32 35

4 in series - 25 40 63

DC-5 (L/R ≤ 7,5ms) 1 1 3 4 5

2 in series 6 10 14 15

3 in series - 20 28 30

4 in series - 25 40 60

GEWISS CTR contactors can be also used for DC applications. The following table shows the values of the rated operational current

depending on the rated operational voltage and the utilization category.

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90 AM RANGE

MODULAR CONTACTORS CTR

DC APPLICATION

Utilization category Nr. polesContactor type

CTR 20 - CTRM 20 CTR 25 - CTRM 25 CTR 40 CTR 63

Max operating frequency (DC-1): 300 switching per hour

Electrical endurance (DC-1/DC-3/DC-5): 100.000

Rated operational current (A)

RATED OPERATIONAL VOLTAGE: 110V DC

DC-1 (L/R ≤ 1ms) 1 6 6 4 4

2 in series 10 10 10 10

3 in series - 20 30 35

4 in series - 20 40 63

DC-3 (L/R ≤ 2ms) 1 1 1.3 1.5 1.5

2 in series 4 5.5 5 5

3 in series - 15 15 18

4 in series - 20 40 63

DC-5 (L/R ≤ 7,5ms) 1 0.3 0.5 1 1

2 in series 2 4 5 5

3 in series - 12 12 15

4 in series - 15 35 45

RATED OPERATIONAL VOLTAGE: 220V DCDC-1 (L/R ≤ 1ms) 1 0.6 0.6 1.2 1.2

2 in series 6 6 8 8

3 in series - 15 20 30

4 in series - 15 40 63

DC-3 (L/R ≤ 2ms) 1 0.1 0.2 0.3 0.3

2 in series 0.4 0.6 1 1

3 in series - 3 4 5

4 in series - 8 10 10

DC-5 (L/R ≤ 7,5ms) 1 0.06 0.1 0.2 0.2

2 in series 0.2 0.4 0.8 0.8

3 in series - 2 3 4

4 in series - 5 8 10

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90 AM RANGE

MODULAR CONTACTORS CTR

SWITCHING OF LAMPS

Contactor type CTR 20 - CTRM 20 CTR 25 - CTRM 25 CTR 40 CTR 63

Lamp type Power (W) Max number of lamps per phase

Max operating frequency: 600 switching per hour

INCANDESCENT AND HALOGEN

15 130 130 260 330

25 80 80 160 200

40 50 50 100 125

60 33 33 65 85

75 26 26 53 66

100 20 20 40 50

150 13 13 26 33

200 10 10 20 25

300 6 6 13 16

500 3 3 8 10

1000 1 1 4 5

ENERGY SAVING

3 50 60 150 200

5 45 55 135 180

7 40 50 120 160

8 35 45 110 150

9 30 40 100 140

10 30 40 100 140

11 30 40 100 140

12 25 35 95 120

14 25 35 90 120

15 20 30 85 115

16 20 30 80 105

18 18 26 70 95

20 17 22 65 85

21 15 20 60 80

23 15 20 60 70

24 15 20 55 70

30 15 20 55 70

FLUORESCENTUNCORRECTED

OR IN SERIES

IN

PARALLEL

UNCORRECTED

OR IN SERIES

IN

PARALLEL

UNCORRECTED

OR IN SERIES

IN

PARALLEL

UNCORRECTED

OR IN SERIES

IN

PARALLEL

11 55 (1,3 µF) 9 (3,5 µF) 70 (1,3 µF) 10 (3,5 µF) 125 (1,3 µF) 62 (3,5 µF) 200 (1,3 µF) 94 (3,5 µF)

18 22 (2,7 µF) 7 (4,5 µF) 24 (2,7 µF) 8 (4,5 µF) 90 (2,7 µF) 48 (4,5 µF) 140 (2,7 µF) 73 (4,5 µF)

24 22 (2,5 µF) 7 (4,5 µF) 24 (2,5 µF) 8 (4,5 µF) 90 (2,5 µF) 48 (4,5 µF) 140 (2,5 µF) 73 (4,5 µF)

36 17 (3,4 µF) 7 (4,5 µF) 20 (3,4 µF) 8 (4,5 µF) 65 (3,4 µF) 48 (4,5 µF) 95 (3,4 µF) 73 (4,5 µF)

58 14 (5,3 µF) 4 (7 µF) 17 (5,3 µF) 5 (7 µF) 45 (5,3 µF) 31 (7 µF) 70 (5,3 µF) 47 (7 µF)

65 14 (5,3 µF) 4 (7 µF) 17 (5,3 µF) 5 (7 µF) 35 (5,3 µF) 31 (7 µF) 50 (5,3 µF) 47 (7 µF)

85 12 (5,3 µF) 3 (8 µF) 15 (5,3 µF) 4 (8 µF) 25 (5,3 µF) 27 (8 µF) 40 (5,3 µF) 41 (8 µF)

FLUORESCENT LEAD-LAG CIRCUIT

2 x 11 2 x 50 2 x 60 2 x 140 2 x 200

2 x 18 2 x 30 2 x 40 2 x 100 2 x 150

2 x 24 2 x 24 2 x 31 2 x 78 2 x 118

2 x 36 2 x 17 2 x 24 2 x 65 2 x 95

2 x 58 2 x 10 2 x 14 2 x 40 2 x 60

2 x 65 2 x 9 2 x 13 2 x 30 2 x 45

2 x 85 2 x 6 2 x 10 2 x 20 2 x 30

FLUORESCENT WITH ELECTRONIC CONTROL GEAR (ECG)

18 25 35 100 140

36 15 20 52 75

58 14 19 50 72

2 x 18 2 x 12 2 x 17 2 x 50 2 x 70

2 x 36 2 x 7 2 x 10 2 x 26 2 x 38

2 x 58 2 x 7 2 x 9 2 x 25 2 x 36

The following table shows the number of lamps per phase that can be commanded by each contactor, according to the type of

lamp and the rated power. The values refer to a rated voltage of 230 V 50 Hz

9

90 AM RANGE

MODULAR CONTACTORS CTR

Contactor type CTR 20 - CTRM 20 CTR 25 - CTRM 25 CTR 40 CTR 63

Lamp type Power (W) Max number of lamps per phase

Max operating frequency: 600 switching per hour

FLUORESCENT T5 WITH ELECTRONIC CONTROL GEAR (ECG)

14 30 (He) 40 (He) 105 (He) 150 (He)

21 22 (He) 30 (He) 80 (He) 115 (He)

22 22 (FC) 30 (FC) 80 (FC) 110 (FC)

24 20 (HO) 26 (HO) 70 (HO) 100 (HO)

28 18 (He) 22 (He) 60 (He) 90 (He)

35 14 (He) 18 (He) 48 (He) 70 (He)

39 12 (HO) 16 (HO) 42 (HO) 62 (HO)

40 12 (FC) 15 (FC) 40 (FC) 60 (FC)

49 10 (HO) 14 (HO) 35 (HO) 52 (HO)

54 9 (HO) 13 (HO) 32 (HO) 47 (HO)

55 8 (FC) 12 (FC) 30 (FC) 45 (FC)

80 6 (HO) 8 (HO) 22 (HO) 32 (HO)

2 x 14 2 x 15 (2 x He) 2 x 20 (2 x He) 2 x 52 (2 x He) 2 x 75 (2 x He)

2 x 21 2 x 11 (2 x He) 2 x 15 (2 x He) 2 x 40 (2 x He) 2 x 57 (2 x He)

2 x 22 2 x 11 (2 x FC) 2 x 15 (2 x FC) 2 x 40 (2 x FC) 2 x 55 (2 x FC)

2 x 24 2 x 10 (2 x HO) 2 x 13 (2 x HO) 2 x 35 (2 x HO) 2 x 50 (2 x HO)

2 x 28 2 x 9 (2 x He) 2 x 11 (2 x He) 2 x 20 (2 x He) 2 x 45 (2 x He)

2 x 35 2 x 7 (2 x He) 2 x 9 (2 x He) 2 x 24 (2 x He) 2 x 35 (2 x He)

2 x 39 2 x 6 (2 x HO) 2 x 8 (2 x HO) 2 x 21 (2 x HO) 2 x 31 (2 x HO)

2 x 40 2 x 6 (2 x FC) 2 x 7 (2 x FC) 2 x 20 (2 x FC) 2 x 30 (2 x FC)

2 x 49 2 x 5 (2 x HO) 2 x 7 (2 x HO) 2 x 17 (2 x HO) 2 x 26 (2 x HO)

2 x 54 2 x 4 (2 x HO) 2 x 6 (2 x HO) 2 x 16 (2 x HO) 2 x 23 (2 x HO)

2 x 55 2 x 4 (2 x FC) 2 x 6 (2 x FC) 2 x 15 (2 x FC) 2 x 22 (2 x FC)

2 x 80 2 x 3 (2 x HO) 2 x 4 (2 x HO) 2 x 11 (2 x HO) 2 x 16 (2 x HO)

HIGH-PRESSURE MERCURY-VAPOUR UNCORRECTED IN PARALLEL UNCORRECTED IN PARALLEL UNCORRECTED IN PARALLEL UNCORRECTED IN PARALLEL

50 14 4 (7 µF) 18 5 (7 µF) 38 31 (7 µF) 55 47 (7 µF)

80 10 4 (8 µF) 13 5 (8 µF) 29 27 (8 µF) 42 41 (8 µF)

125 7 3 (10 µF) 9 4 (10 µF) 20 22 (10 µF) 29 33 (10 µF)

250 4 1 (18 µF) 5 2 (18 µF) 10 12 (18 µF) 15 18 (18 µF)

400 2 1 (25 µF) 3 1 (25 µF) 7 9 (25 µF) 10 13 (25 µF)

700 1 - 2 - 4 5 (45 µF) 6 7 (45 µF)

1000 1 - 1 - 3 4 (60 µF) 4 5 (60 µF)

METAL HALIDE UNCORRECTED IN PARALLEL UNCORRECTED IN PARALLEL UNCORRECTED IN PARALLEL UNCORRECTED IN PARALLEL

35 18 5 (6 µF) 22 6 (6 µF) 43 36 (6 µF) 60 50 (6 µF)

70 10 2 (12 µF) 12 3 (12 µF) 23 18 (12 µF) 32 25 (12 µF)

150 5 1 (20 µF) 7 1 (20 µF) 12 11 (20 µF) 18 15 (20 µF)

250 3 - 4 1 (33 µF) 7 6 (33 µF) 10 9 (33 µF)

400 3 - 3 1 (35 µF) 6 6 (35 µF) 9 8 (35 µF)

1000 1 - 1 - 2 2 (95 µF) 3 3 (95 µF)

2000 - - - - 1 1 (148 µF) 1 2 (148 µF)

METAL HALIDE WITH ELECTRONIC CONTROL GEAR (PCI)

20 9 9 18 20

35 6 6 11 13

70 5 5 10 12

150 4 4 8 10

HIGH-PRESSURE SODIUM-VAPOUR UNCORRECTED IN PARALLEL UNCORRECTED IN PARALLEL UNCORRECTED IN PARALLEL UNCORRECTED IN PARALLEL

150 5 1 (20 µF) 6 1 (20 µF) 17 11 (20 µF) 22 16 (20 µF)

250 3 - 4 1 (33 µF) 10 6 (33 µF) 13 10 (33 µF)

400 2 - 2 - 6 4 (48 µF) 8 6 (48 µF)

1000 - - 1 - 3 2 (106 µF) 3 3 (106 µF)

10

90 AM RANGE

MODULAR CONTACTORS CTR

Contactor type CTR 20 - CTRM 20 CTR 25 - CTRM 25 CTR 40 CTR 63

Lamp type Power (W) Max number of lamps per phase

Max operating frequency: 600 manovre per ora

HIGH-PRESSURE SODIUM-VAPOUR WITH ELECTRONIC CONTROL GEAR (PCI)

20 9 9 18 20

35 6 6 11 13

70 5 5 10 12

150 4 4 8 10

LOW-PRESSURE SODIUM-VAPOUR UNCORRECTED IN PARALLEL UNCORRECTED IN PARALLEL UNCORRECTED IN PARALLEL UNCORRECTED IN PARALLEL

18 22 6 (5 µF) 27 7 (5 µF) 71 44 (5 µF) 90 66 (5 µF)

35 7 1 (20 µF) 9 1 (20 µF) 23 11 (20 µF) 30 16 (20 µF)

55 7 1 (20 µF) 9 1 (20 µF) 23 11 (20 µF) 30 16 (20 µF)

90 4 1 (26 µF) 5 1 (26 µF) 14 8 (26 µF) 19 12 (26 µF)

135 3 - 4 - 10 4 (45 µF) 13 7 (45 µF)

180 3 - 4 - 10 5 (40 µF) 13 8 (40 µF)

COMPACT FLUORESCENT IN SERIES IN PARALLEL IN SERIES IN PARALLEL IN SERIES IN PARALLEL IN SERIES IN PARALLEL

5 - 13 (2,2 µF) - 16 (2,2 µF) - 100 (2,2 µF) - 150 (2,2 µF)

7 - 14 (2,1 µF) - 17 (2,1 µF) - 104 (2,1 µF) - 157 (2,1 µF)

9 - 15 (2,0 µF) - 18 (2,0 µF) - 110 (2,0 µF) - 165 (2,0 µF)

10 50 (1,4 µF) 13 (2,2 µF) 60 (1,4 µF) 16 (2,2 µF) 105 (1,4 µF) 100 (2,2 µF) 165 (1,4 µF) 150 (2,2 µF)

11 - 17 (1,7 µF) - 21 (1,7 µF) - 125 (1,7 µF) - 194 (1,7 µF)

13 50 (1,4 µF) 16 (1,8 µF) 60 (1,4 µF) 20 (1,8 µF) 105 (1,4 µF) 120 (1,8 µF) 165 (1,4 µF) 183 (1,8 µF)

1840 (1,7 µF)

25 (2,7 µF)

13 (2,3 µF)

7 (4,2 µF)

50 (1,7 µF)

30 (2,7 µF)

15 (2,3 µF)

8 (4,2 µF)

85 (1,7 µF)

50 (2,7 µF)

95 (2,3 µF)

52 (4,2 µF)

135 (1,7 µF)

80 (2,7 µF)

143 (2,3 µF)

78 (4,2 µF)

24 25 (2,7 µF) 8 (3,6 µF) 30 (2,7 µF) 10 (3,6 µF) 50 (2,7 µF) 61 (3,6 µF) 80 (2,7 µF) 91 (3,6 µF)

26 30 (2,5 µF) 9 (3,3 µF) 35 (2,5 µF) 11 (3,3 µF) 60 (2,5 µF) 66 (3,3 µF) 95 (2,5 µF) 100 (3,3 µF)

36 20 (3,4 µF) 6 (4,4 µF) 25 (3,4 µF) 8 (4,4 µF) 45 (3,4 µF) 50 (4,4 µF) 70 (3,4 µF) 75 (4,4 µF)

COMPACT FLUORESCENT WITH ELECTRONIC CONTROL GEAR (ECG)

5 45 63 180 250

7 45 63 180 250

9 32 45 128 180

10 32 45 128 180

11 32 45 128 180

13 32 45 128 180

18 10 14 40 57

24 10 14 40 57

26 10 14 40 57

32 10 14 40 57

36 10 14 40 57

40 10 14 40 57

42 10 14 40 57

55 8 11 32 45

57 8 11 32 45

70 6 9 25 36

80 5 8 22 30

120 4 5 15 22

2 x 9 2 x 16 2 x 22 2 x 90 2 x 125

2 x 10 2 x 16 2 x 22 2 x 90 2 x 125

2 x 11 2 x 16 2 x 22 2 x 90 2 x 125

2 x 13 2 x 16 2 x 22 2 x 90 2 x 125

2 x 18 2 x 5 2 x 7 2 x 20 2 x 28

2 x 24 2 x 5 2 x 7 2 x 20 2 x 28

2 x 26 2 x 5 2 x 7 2 x 20 2 x 28

2 x 32 2 x 5 2 x 7 2 x 20 2 x 28

2 x 36 2 x 5 2 x 7 2 x 20 2 x 28

2 x 40 2 x 4 2 x 6 2 x 18 2 x 26

2 x 42 2 x 4 2 x 6 2 x 18 2 x 26

2 x 55 2 x 3 2 x 5 2 x 16 2 x 22

2 x 57 2 x 3 2 x 5 2 x 16 2 x 22

11

90 AM RANGE

MODULAR CONTACTORS CTR

TECHNICAL DATA

ELECTRICAL CHARACTERISTICS

Contactor type: CTR 20 - CTRM 20 CTR 25 - CTRM 25 CTR 40 CTR 63

Standard: en 61095, en 60947-4-1, en60947-5-1

Rated current AC-1/AC-7a (In): (A) 20 25 40 63

Rated operational voltage (Ue): (V) 230 AC (1-2 poles) - 400 AC (3-4poles)

Rated insulation voltage (Ui): (V) 230 AC (1-2 poles) - 440 AC (3-4poles)

Rated impulse withstand voltage (Uimp): (kV) 4

Rated conditional short-circuit current with fuse: (kA) 3 (gL 20) 3 (gL 25) 3 (gL 63) 3 (gL 80)

Rated frequency: (Hz) 50/60

No. of modules:1 (1nO - 2nO - 1nO+1nC)

2 (3nO - 4nO)2 3

Power loss per pole ( AC-1 / AC-7a): (W) 1.7 2.2 4 8

Mechanical endurance (no. of operations): 3 x 106

Operating temperature: (°C) -5…+55

Storage temperature: (°C) -30…+80

Max number of contactors (side-by-side):3 (≤ 40 °C) (1)

2 (40 - 55 °C) (1)

Rated tightening torque: (Nm) 1.2 3.5

Terminal screw type: M3.5 M5

Screwdriver suggested: PZ1 PZ2

Cable section:rigid (mm2)

flexible (mm2)

1...10

1...6

1.5…25

1.5…16

Weight (g) 130 240 420

CONTROL COIL CHARACTERISTICS

Control coil voltage (Uc): (V) 24 - 230 AC 24 - 230 AC / 24 - 220 DC

Min operating coil voltage: (V) 85% Uc

Max operating coil voltage: (V) 110% Uc

Frequency: (Hz) 50/60 (2)

Switch-on coil consumption: (VA / W) 12 / 102.6 / 2.6 (3)

3.8 / 3.8 (4) 5 / 5

Operation coil consumption: (VA / W) 2.8 / 1.22.6 / 2.6 (3)

3.8 / 3.8 (4) 5 / 5

Rated tightening torque: (Nm) 0.6

Terminal screw type: M3 M3.5

Screwdriver suggested: PZ1

Cable section:rigid (mm2)

flexible (mm2)1…2.5

1…2.5

AUxILIARY CONTACT CHARACTERISTICS

Rated operational voltage (Ue): (V) 230 - 400 AC

Rated insulation voltage (Ui): (V) 500

Rated impulse withstand voltage (Uimp): (kV) 4

Rated current AC-15 (In): (A) 6 (230V) - 4 (400V)

No. of modules: 0.5

Power loss per pole (AC-15): (W) 0.3

Mechanical endurance (no. of operations): 3 x 106

Electrical endurance (no. of operations): 50,000

Rated tightening torque: (Nm) 0.6

Terminal screw type: M3

Screwdriver suggested: PZ1

Cable section:rigid (mm2)

flexible (mm2)

1…2.5

1…2.5

Weight (g) 35

(1) It’s suggested the use of a spacer insert (gW D6 766) between adjacent contactors to ensure heat dissipation. (2) The contactors’ coils for 25, 40 and 63A versions can be controlled by AC voltage with frequency from 40 to 500Hz (3) For 2nO - 3nO - 4nO - 3nA+1nC versions (4) For 4nC versions

CIRCUIT DIAGRAMS - CONTACTORS

gW D6 701 gW D6 706gW D6 707gW D6 744

gW D6 705gW D6 743

gW D6 708gW D6 713gW D6 722gW D6 732gW D6 752

gW D6 709gW D6 714gW D6 715gW D6 723

gW D6 724gW D6 733gW D6 734gW D6 753gW D6 754

gW D6 716gW D6 717

gW D6 718gW D6 735

gW D6 725

gW D6 761 gW D6 762

CIRCUIT DIAGRAMS - AUXILIARY CONTACTS

gW D6 702gW D6 703gW D6 711gW D6 712

gW D6 721gW D6 731gW D6 741gW D6 742gW D6 751

12

90 AM RANGE

MODULAR CONTACTORS CTR

K1

K1

K1

STOP

START

A typical automatic control circuit for start-stop of an engine consists of a device

for the protection of overcurrents (MCB or motor protection switch), a contactor (to

allow opening and closing of the power circuit) and an auxiliary circuit consists of

buttons which energize and de-energize the contactor’s coil (typically a NO button

start and a NC stop button such as GW 96 565)

The choice of the contactor most suitable for this type of application must not only be inluenced by the power of the engine

but it’s important even to consider the utilization category in order to know its electrical endurance in reference to the number

and frequency of operations. In the EN 60947-4-1 standard there are 4 utilization categories regarding to motor control, exactly:

• AC-1 for switching of slightly inductive loads (e.g. electric heating, power distribution)

• AC-2 for starting, switching of, plugging, inching of slip-ring motors (e.g. hoisting, handling, crusher, rolling-mill)

• AC-3 for starting, switching of running of squirrel-cage motors (e.g. pumps, fans, air-conditioning, conveyors, presses etc…)

• AC-4 for starting, switching of, plugging, inching of squirrel-cage motors (e.g. hoisting, handling, crusher, rolling-mill)

The most common type of method to start and stop the running of a motor corresponds to the AC-3 category i.e. the control

device drives the starting current and stops the running of motor when the motor is supplied by the rated current.

In the case of AC-4 utilization category, the contactor must be oversized because it works under heavy-duty conditions since

switching of of running happens during start-up period of the engine instead during regular working period.

Below there is an example for the choice of the most suitable contactor considering every factor described previously:

• Squirrel-cage motor control (AC-3 utilization category)

• Operational voltage: 400V three-phase

• Motor power: 11kW

• No. of operations: 100 per day

There are two options for motor controlling:

1.CTR40: at max operiting power of 11kW, max number of operations is 150,000. Therefore the contactor’s lifetime is 150,000 /

100 = 1,500 days.

2.CTR63: from durability diagrams it’s possible to know the number of operations depending on motor power that is about

270.000 operations. Therefore the contactor’s lifetime is 270,000 / 100 = 2,700 days.

MOTOR CONTROL

13

90 AM RANGE

MODULAR CONTACTORS CTR

UTILIZATION CATEGORY : AC-1

UTILIZATION CATEGORY: AC-3 400V

UTILIZATION CATEGORY: AC-3 230V

CTR20

CTRM20

CTR25

CTRM25

CTR40 CTR63

CTR25

CTRM25

CTR40 CTR63

contatti

NA

contatti

NC

DURABILITY DIAGRAMS

Mili

on

s o

f o

per

atin

g c

ycle

sM

ilio

ns

of

op

erat

ing

cyc

les

Mili

on

s o

f o

per

atin

g c

ycle

s

Current (A)

Current (A)

Current (A)

1.3

nO

contacts

0.75

nC

contacts

Motor power (kW)

Motor power (kW)

To establish a contactor’s lifetime is necessary to refer to the diagrams below, that show the number of operating cycles depending

on the operational current / power for a speciic utilization category.

14

90 AM RANGE

MODULAR CONTACTORS CTR

Versions with manual control have on the front face a built-in toggle handle switch which enables to set the operating mode of

contactor.

A: AUTOMATIC operating mode, working as normal contactor. Therefore the switching of contacts happens when the coil is

energized and is disenergized.

O: PERMANENT SWITCHED OFF control voltage mode, the contacts are locked mechanically.

I: TEMPORARY RUNNING mode. The contacts switch when the control voltage is not applied. When the control voltage is

applied the toggle handle switch is automatically set to position A maintaining the previuos contacts status.

Versions with manual control are used when it’s necessary to switch the contacts without considering their status and leaving

out the basic function of normal contactors. In fact it’s always possible to switch the contacts even when control voltage is not

applied.

Contactors with manual control enable switching depending on tarif (selection of most convenient tarif ). Moreover they are

suitable to test the working of product before starting or for maintenance operations (such as the replacement of lights) to ensure

the safety of the operator. In the end it’s possible to avoid the installation of change-over switch (manual/auto) or three-way line

switch (manual/0/auto) often required as accessory for the control of motor, pump and fans.

MANUAL CONTROL CONTACTORS

Co

ntr

ol

coil

Co

nta

cts

sta

tus

230V

Position: A Position: 0

Position: I

Automatic return to position A

Automatic mode Permanent

switched of mode

Temporary running mode

Switched

0V

Un-switched

15

90 AM RANGE

MODULAR CONTACTORS CTR

DIMENSION TABLES

17,5

85

6 62

47

45

35

85

54

85

65

44

45

9

85

17,5

85

35

85

6 62

47

45

CONTACTORS

AUXILIARY CONTACTSMANUAL CONTACTORS

OLD CODE NEW CODE DESCRIPTION

GW 96 701 GW D6 701 Contactor 20A 1nO 230V 1M

GW 96 702 GW D6 702 Contactor 20A 2nO 24V 1M

GW 96 703 GW D6 707 Contactor 20A 1nO+1nC 230V 1M

GW 96 704 GW D6 703 Contactor 20A 2nO 230V 1M

GW 96 705 GW D6 705 Contactor 20A 2nC 230V 1M

GW 96 706 GW D6 708 Contactor 20A 3nO 230V 2M

GW 96 708 GW D6 709 Contactor 20A 4nO 230V 2M

GW 96 715 GW D6 713 Contactor 25A 3nO 230V 2M

GW 96 716 GW D6 718 Contactor 25A 3nO+1nC 230V 2M

GW 96 711 GW D6 714 Contactor 25A 4nO 24V 2M

GW 96 712 GW D6 715 Contactor 25A 4nO 230V 2M

GW 96 713 GW D6 717 Contactor 25A 4nC 230V 2M

GW 96 721 GW D6 721 Contactor 40A 2nO 230V 3M

GW 96 722 GW D6 722 Contactor 40A 3nO 230V 3M

GW 96 723 GW D6 724 Contactor 40A 4nO 230V 3M

GW 96 731 GW D6 731 Contactor 63A 2nO 230V 3M

GW 96 732 GW D6 732 Contactor 63A 3nO 230V 3M

GW 96 733 GW D6 734 Contactor 63A 4nO 230V 3M

GW 96 691 GW D6 742 Manual Contactor 20A 2nO 230V 1M

GW 96 692 GW D6 752 Manual Contactor 25A 3nO 230V 2M

GW 96 693 GW D6 754 Manual Contactor 25A 4nO 230V 2M

GW 96 741 GW D6 761 Aux contact 2nO 0,5M

GW 96 742 GW D6 762 Aux contact 1nO+1nC 0,5M

REPLACEMENT CODE

16

90 AM RANGE

MODULAR CONTACTORS CTR

CONTACTORS CTR

gW

D6

70

3 CONTACTORS

Code Contacts Control

coil voltage (V)

No. of modules

EN 50022

Pack

Carton

RATED CURRENT (AC-1/AC-7A): 20 A - CTR20

GW D6 701 1nO 230 ac 1 6/24

GW D6 702 2nO 24 ac 1 6/24

GW D6 703 2nO 230 ac 1 6/24

GW D6 705 2nC 230 ac 1 6/24

GW D6 706 1nO+1nC 24 ac 1 6/24

GW D6 707 1nO+1nC 230 ac 1 6/24

GW D6 708 3nO 230 ac 2 3/12

GW D6 709 4nO 230 ac 2 3/12

RATED CURRENT (AC-1/AC-7A): 25 A - CTR25

GW D6 711 2nO 24 ac/dc 2 3/12

GW D6 712 2nO 230 ac - 220 dc 2 3/12

GW D6 713 3nO 230 ac - 220 dc 2 3/12

GW D6 714 4nO 24 ac/dc 2 3/12

GW D6 715 4nO 230 ac - 220 dc 2 3/12

GW D6 716 4nC 24 ac/dc 2 3/12

GW D6 717 4nC 230 ac - 220 dc 2 3/12

GW D6 718 3nO+1nC 230 ac - 220 dc 2 3/12

RATED CURRENT (AC-1/AC-7A): 40 A - CTR40

GW D6 721 2nO 230 ac - 220 dc 3 2/8

GW D6 722 3nO 230 ac - 220 dc 3 2/8

GW D6 723 4nO 24 ac/dc 3 2/8

GW D6 724 4nO 230 ac - 220 dc 3 2/8

GW D6 725 2nO+2nC 230 ac - 220 dc 3 2/8

RATED CURRENT (AC-1/AC-7A): 63 A - CTR63

GW D6 731 2nO 230 ac - 220 dc 3 2/8

GW D6 732 3nO 230 ac - 220 dc 3 2/8

GW D6 733 4nO 24 ac/dc 3 2/8

GW D6 734 4nO 230 ac - 220 dc 3 2/8

GW D6 735 3nO+1nC 230 ac - 220 dc 3 2/8

APPLICATIONS: they are used for automatic control of electrical devices with high number of operations.

The switching of contacts happens when the coil is both energized and de-energized. For other applications than AC-1/AC-7a utilization category, please consult the technical pages.

CHARACTERISTICS: they can be combined with auxiliary contacts and sealing terminal covers.

NOTE: it's suggested the use of a spacer insert between adjacent contactors to ensure optimum operation.

gW

D6

74

2 MANUAL CONTROL CONTACTORSCode Contacts Control

coil voltage (V)

No. of modules

EN 50022

Pack

Carton

RATED CURRENT (AC-1/AC-7A): 20 A - CTRM20

GW D6 741 2nO 24 ac 1 6/24

GW D6 742 2nO 230 ac 1 6/24

GW D6 743 2nC 230 ac 1 6/24

GW D6 744 1nO+1nC 230 ac 1 6/24

RATED CURRENT (AC-1/AC-7A): 25 A - CTRM25

GW D6 751 2nO 230 ac - 220 dc 2 3/12

GW D6 752 3nO 230 ac - 220 dc 2 3/12

GW D6 753 4nO 24 ac/dc 2 3/12

GW D6 754 4nO 230 ac - 220 dc 2 3/12

APPLICATIONS: they have a three positions built-in toggle handle switch (A - O - I) to enable permanent opening or closing manually leaving out normal contactor function

Position A: working as normal contactor

Position O: working as manual control contactor (contacts locked mechanically)

Position I: working as manual control contactor (contacts are switched without control coil voltage). When coil is energized the toggle handle switch is automatically set to position A

maintaining the previuos contacts status.

CHARACTERISTICS: they can be combined with auxiliary contacts and sealing terminal covers

NOTE: it's suggested the use of a spacer insert between adjacent contactors to ensure optimum operation.

17

90 AM RANGE

MODULAR CONTACTORS CTR

ACCESSORIES FOR CONTACTORS CTR

gW

D6

76

1 AUxILIARY CONTACTSCode Contacts No. of modules

EN 50022

Pack

Carton

GW D6 761 2nO 0.5 1/12

GW D6 762 1nO+1nC 0.5 1/12

APPLICATIONS: they signal the position of contactor contacts (open or closed).

NOTE: up to max. 1 auxiliary contact can be itted to each contactor.

gW

D6

76

6 SPACER INSERTCode No. of modules

EN 50022

Pack

Carton

GW D6 766 0.5 12

APPLICATIONS: it ensures heat dissipation in the event of installed adjacent contactors.

NOTE: it's suggested to install one spacer insert between every 3 adjacent contactors if operating temperature is less than 40°C or one spacer insert between every 2 adjacent contactors if

operating temperature is greater than 40°C.

gW

D6

76

4 SEALING TERMINAL COVERSCode Suitable for

contactor

No. of

pieces

Pack

Carton

GW D6 763 1 mod. width 2 1/10

GW D6 764 2 mod. width 2 1/10

GW D6 765 3 mod. width 2 1/10

APPLICATIONS: they enable to seal terminal screws, preventing access to cable connections.

18

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19

90 AM RANGE

MODULAR CONTACTORS CTR

PB

90

00

6 e

n -

09

.13

DOMOTICS ENERGY LIGHTING

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