77A68 Colonial Grandfather Clock Assembly Introduction Movement Installation Important Notes

Woodcraft, 560 Airport Industrial Park, P.O. Box 1686, Parkersburg, WV 26102-1686Woodcraft, 560 Airport Industrial Park, P.O. Box 1686, Parkersburg, WV 26102-1686Woodcraft, 560 Airport Industrial Park, P.O. Box 1686, Parkersburg, WV 26102-1686Woodcraft, 560 Airport Industrial Park, P.O. Box 1686, Parkersburg, WV 26102-1686Woodcraft, 560 Airport Industrial Park, P.O. Box 1686, Parkersburg, WV 26102-1686 11111

© 2000 Woodcraft Supply Corp. “Helping You Make Wood Work” is a trademark of Woodcraft Supply Corp.

77A68

01/19/00

Colonial Grandfather Clock Assembly Product #0150X

IntroductionBefore beginning the assembly of your Woodcraft clock, read theseinstructions and become familiar with the parts list, exploded viewsand the drawings which illustrate the text. Please read theseinstructions completely before you begin construction. Instructions orinformation in bold print are critical to ensure proper safety, set up,and avoid irreversible construction problems.

These instructions are written so that anyone who carefully followseach step will successfully assemble and create a beautiful Wood-craft clock.

Movement InstallationThese instructions were written with the assumption that you areusing one of the mechanical movements specified in the ColonialGrandfather Clock Plans. When you read through these instructionsyou’ll notice that they take you as far as attaching that MovementSeat Supports and then stop. Assembly information beyond thatpoint can be found in our Installation and Maintenance Instructionsfor the 3260X and 3262X movements and the Weight DrivenMovement Manual and Trouble Shooting Guide. These instructionsare included with all mechanical movements purchased fromWoodcraft. If you are using a mechanical movement from anothersource we recommend that you contact that source for specificinformation related to the installation of their movement. If you cannot get installation information on your movement we highly recom-mend that you take the movement to an experienced clock repair-man and request their guidance in the installation process.

Important Notes About Solid WoodOne of the unique characteristics of solid hardwood is the varyinghues and patterns within a single piece of lumber. Since no two treesare identical, no two pieces of wood can be exactly alike. Each has itsown characteristics created by nature, not by man. Unlike plasticsand some veneers in which the grain pattern is symmetrical, solidhardwood has irregular and symmetrical graining, which adds to theoverall beauty. In the same manner, the various shadings and colorswithin solid hardwood are part of its natural beauty. Many peopleprefer to have these various shadings show through the final finish.However, if you prefer a uniform color, stain the lighter color areasfirst to match and blend with the darker areas. Then, stain the entireclock to obtain the desired overall color.

Although solid hardwood is unsurpassed for its beauty, it is by naturemore susceptible to warpage than plywood or veneers. Therefore,special care is necessary while building your Woodcraft clock. Sincesolid wood can warp, shrink, or expand with changes in humidity, it isbest to assemble and seal your clock as soon as possible. However,if you cannot assemble your clock promptly, we suggest you store theparts in a dry area, keeping all parts flat. We cannot be responsiblefor changes in the lumber that occur during storage.

Identifying the PartsWhether you are assembling a kit, or building a clock from scratch,identify each part with the Parts List. Both the Parts Layout and theExploded view are helpful. As each part is identified, mark and placea label on the part. Possible confusion between similar parts can beeasily resolved by careful comparison with the various drawings.

Note: Throughout these Instructions, all references to left sideNote: Throughout these Instructions, all references to left sideNote: Throughout these Instructions, all references to left sideNote: Throughout these Instructions, all references to left sideNote: Throughout these Instructions, all references to left sideor right side are to be interpreted with you facing the front ofor right side are to be interpreted with you facing the front ofor right side are to be interpreted with you facing the front ofor right side are to be interpreted with you facing the front ofor right side are to be interpreted with you facing the front ofthe clock.the clock.the clock.the clock.the clock.

Work AreaBefore proceeding further, carefully consider your work space. A flat,firm surface about three by six feet is needed. Also, a safe andadequate space is needed to store parts until they are to be used. Amuffin tray or egg carton is handy for organizing and storing thehardware and screws. Your work surface should be about three feet offthe floor, such as a table covered with protective material. Finally, workin a well lighted, and particularly during finishing, well ventilated area.

ToolsIf working with a kit, the only tools you will need are a screwdriver,drill, ruler, and clamps. Throughout the assembly instructions eachstep lists additional tools that you will find make assembly easier andfaster. A complete list includes: A complete list includes: A complete list includes: A complete list includes: A complete list includes:

clamps square drill bits:glue pencil 1/32"

glue brush scissors 1/8"screwdriver ruler 11/64"

awl drill 1/4"glue scraper hammer countersink

pliers nail set depth stop

Drilling HolesMost of the solid wood components of the kit version of this clockhave screw clearance holes predrilled and countersunk. Whenassembling, it is necessary to mark through these holes and to drillstarter holes (“pilot”) holes in the other part. A ball point pen refill, anawl, or a sharpened nail make fine marking tools. Refer to the screwsize reference chart that illustrate the best drill sizes. Drill starterholes from 1/4" to 1/2" deep. If you are using an electric drill, be verycareful not to drill through the wood part. Starter holes must bedrilled large enough for the screws you are using. If the holes are notlarge enough, you may crack the wood or strip the head off thescrew.

Other parts of the kit are not predrilled and may be tacked or stapledin place. For quality work we suggest that you attach these compo-nents with screws which we have provided, and the instructions arewritten accordingly. Sizes for drilling clearance holes through theparts are shown on the screw size reference chart. When dimensionsare given in the illustrations for hole location, follow these carefully.

Woodcraft, 560 Airport Industrial Park, P.O. Box 1686, Parkersburg, WV 26102-1686Woodcraft, 560 Airport Industrial Park, P.O. Box 1686, Parkersburg, WV 26102-1686Woodcraft, 560 Airport Industrial Park, P.O. Box 1686, Parkersburg, WV 26102-1686Woodcraft, 560 Airport Industrial Park, P.O. Box 1686, Parkersburg, WV 26102-1686Woodcraft, 560 Airport Industrial Park, P.O. Box 1686, Parkersburg, WV 26102-168622222


77A68

ClampsFor some subassemblies, clamps are necessary to insure a tight andaccurate fit. Conventional pipe or bar clamps can be used if they areof sufficient length. Very useful, and often replacing the use ofseveral conventional clamps, is a band clamp. Some assembly stepscan be simplified with the use of C-Clamps. When dry fitting anassembly make sure you have sufficient clamps for equal pressureover all the joints of that assembly at the same time before actuallyapplying glue to the parts.

GlueWe recommend Titebond yellow aliphatic resin glue used accordingto the manufacturer’s instructions. Fast drying or hot-melt type gluesset too quickly, lack the bonding characteristics necessary, and cancause problems with fit. Remember, there are no short cuts if youwant a good fit and a strong joint.

Note: The splines or “biscuits” used in this case are manufac-Note: The splines or “biscuits” used in this case are manufac-Note: The splines or “biscuits” used in this case are manufac-Note: The splines or “biscuits” used in this case are manufac-Note: The splines or “biscuits” used in this case are manufac-tured from compressed wood. When you glue these splines, theytured from compressed wood. When you glue these splines, theytured from compressed wood. When you glue these splines, theytured from compressed wood. When you glue these splines, theytured from compressed wood. When you glue these splines, theywill swell from the moisture in the glue. It is very important towill swell from the moisture in the glue. It is very important towill swell from the moisture in the glue. It is very important towill swell from the moisture in the glue. It is very important towill swell from the moisture in the glue. It is very important toassemble and clamp the case without hesitation once you haveassemble and clamp the case without hesitation once you haveassemble and clamp the case without hesitation once you haveassemble and clamp the case without hesitation once you haveassemble and clamp the case without hesitation once you haveinserted the splines in place.inserted the splines in place.inserted the splines in place.inserted the splines in place.inserted the splines in place.

Use a glue brush or cotton swab to spread the glue. A thin evenspread on both parts is best. Clean up excess glue after it has driedby scraping it off with a glue or paint scraper or use an old knife. Donot wipe the glue off with a damp cloth as the moisture of the clothwill thin the glue and allow it to soak deeply into the wood. This willshow in the final finish of your case. It is important to thoroughlyremove all excess glue.

Note: Do not glue until the step by step instructions indicate youNote: Do not glue until the step by step instructions indicate youNote: Do not glue until the step by step instructions indicate youNote: Do not glue until the step by step instructions indicate youNote: Do not glue until the step by step instructions indicate youshould do so.should do so.should do so.should do so.should do so.

If you are unfamiliar with woodworking, we have included a smalldefinitions appendix of terms used in these instructions. For moreinformation on terms and procedures we suggest you refer to a basicwoodworking book.

Parts List (see diagrams on page 5)

No.No.No.No.No. DescriptionDescriptionDescriptionDescriptionDescription TxWxLTxWxLTxWxLTxWxLTxWxL QuantityQuantityQuantityQuantityQuantityB-1 Base Front Skirt ............................................................. 3/4" X 33/4" X 19" ........................................................................................................... 1B-2 Base Side Skirt, Right .................................................... 3/4" x 33/4" x 113/4" ........................................................................................................ 1B-3 Base Side Skirt, Left ...................................................... 3/4" x 33/4" x 113/4" ........................................................................................................ 1B-4 Base Skirt Back Board .................................................. 3/4" x 33/4" x 171/2" ........................................................................................................ 1B-5 Base Support Cleat, Front ............................................. 3/4" x 11/8" x 153/4" ....................................................................................................... 1B-6 Base Support Cleat, Side .............................................. 3/4" x 11/8" x 81/2" ......................................................................................................... 2B-7 Base Front Panel ........................................................... 3/4" x 175/8" x 131/8" ..................................................................................................... 1B-8 Base Side Panel, Left .................................................... 3/4" x 109/16" x 131/8" .................................................................................................... 1B-9 Base Side Panel, Right .................................................. 3/4" x 109/16" x 131/8" .................................................................................................... 1B-10 Base Back Rail ............................................................... 3/4" x 2" x 167/8" ............................................................................................................ 1B-11 Base Back Panel ............................................................ 1/4" x 117/16" x 167/8" .................................................................................................... 1B-12 Base Bottom Panel ........................................................ 1/4" x 103/8" x 165/8" ..................................................................................................... 1B-13 Front Blocking ................................................................ 15/16" x 3" x 153/4" ........................................................................................................ 1B-14 Side Blocking ................................................................. 15/16" x 3" x 81/2" ......................................................................................................... 2B-65 Temporary Spacer ................................................................................................................................................................................................ 4W-11 Lower Moulding Filler .................................................... 1" x 1" x 4" ................................................................................................................... 2W-12 Upper Moulding Filler, Front ......................................... 1" x 1" x 151/2" ............................................................................................................. 1W-13 Upper Moulding Filler, Side ........................................... 1" x 1" x 9" ................................................................................................................... 2W-15 Waist Lower Rail ............................................................ 3/4" x 63/4" x 101/2" ....................................................................................................... 1W-16 Waist Upper Rail ............................................................ 3/4" x 33/4" x 101/2" ....................................................................................................... 1W-17 Waist Side, Right ........................................................... 3/4" x 11/2" x 431/8" ....................................................................................................... 1W-18 Waist Side, Left .............................................................. 3/4" x 11/2" x 431/8" ....................................................................................................... 1W-19 Waist Side Panel, Right ................................................. 3/4" x 81/2" x 431/8" ....................................................................................................... 1W-20 Waist Side Panel, Left ................................................... 3/4" x 81/2" x 431/8" ....................................................................................................... 1W-21 Waist Back Rail .............................................................. 3/4" x 2" x 123/4" ........................................................................................................... 2W-22 Waist Back Panel ........................................................... 1/4" x 1211/16" x 371/8" .................................................................................................. 1W-23 Side Moulding (lower right, upper left) ......................... 21/4" x 23/8" x 113/8" A/B" ............................................................................................ 2W-24 Side Moulding (lower left, upper right) ......................... 21/4" x 23/8" x 113/8" A/B" ............................................................................................ 2W-25 Front Moulding (upper and lower) ................................ 21/4" x 23/8" x 181/4" A/B" ............................................................................................ 2W-26 Waist Door Stile, Left ..................................................... 3/4" x 11/2" x 331/8" ....................................................................................................... 1W-27 Waist Door Stile, Right .................................................. 3/4" x 11/2" x 331/8" ....................................................................................................... 1W-28 Waist Door Rail, Upper/Lower ...................................... 3/4" x 11/2" x 11" ........................................................................................................... 2W-29 Waist Door Spline .......................................................... 1/8" x 11/16" x 17/16" ....................................................................................................... 4



77A68

Hood (High Arch Measurements)No.No.No.No.No. DescriptionDescriptionDescriptionDescriptionDescription TxWxLTxWxLTxWxLTxWxLTxWxL QuantityQuantityQuantityQuantityQuantityH-7 Hood Side/Collar Spline ................................................ 1/8" x 11/2" x 9" ............................................................................................................. 2H-12 Gallery Corner Spline ..................................................... 1/8" x 1/2" x 83/8" ........................................................................................................... 2H-14 Front Arch Moulding ...................................................... 1" x 61/2" x 14" D" ....................................................................................................... 1H-15 Front Straight Moulding, Left ........................................ 1" x 13/4" x 4" D" ......................................................................................................... 1H-16 Front Straight Moulding, Right ..................................... 1" x 13/4" x 4" D" .......................................................................................................... 1H-17 Side Moulding (upper and lower left) ........................... 1" x 13/4" x 111/2" ......................................................................................................... 2H-18 Side Moulding (upper and lower right) ......................... 1" x 13/4" x 111/2" ......................................................................................................... 2H-19 Swan’s Neck,Left ........................................................... 1" x 55/8" x 71/4" ............................................................................................................ 1H-20 Swan’s Neck, Right ........................................................ 1" x 55/8" x 71/4" ............................................................................................................ 1H-21 Rosette ........................................................................... 15/16" x 25/8" diameter ................................................................................................. 1H-30 Hood Door Spline .......................................................... 1/8" x 7/16" x 13/8" .......................................................................................................... 4H-35 Hood Collar, Front .......................................................... 3/4" x 33/4" x 193/4" ....................................................................................................... 1H-36 Hood Collar, Right .......................................................... 3/4" x 33/4" x 121/8" ....................................................................................................... 1H-37 Hood Collar, Left ............................................................ 3/4" x 33/4" x 121/8" ...................................................................................................... 1H-38 Hood Side Panel, Right ................................................. 3/4" x 10" x 15" ............................................................................................................. 1H-39 Hood Side Panel, Left .................................................... 3/4" x 10" x 15" ............................................................................................................. 1H-43 Hood/Gallery Spacer ..................................................... 7/16" x 11/2" x 91/2" ........................................................................................................ 2H-44 Gallery Back Rail ............................................................ 3/4" x 2" x 161/2" .......................................................................................................... 1H-53 Turned Column .............................................................. 1" x 1" x 135/8" ............................................................................................................. 4H-54 Finial ............................................................................... 17/8" diameter x 51/8" .................................................................................................. 1H-55 Finial Base ..................................................................... 1/4" x 11/4" x 21/4" ......................................................................................................... 1H-56 Dial Frame ...................................................................... 1/4" x 135/8" x 181/2" ..................................................................................................... 1H-57 Hood Door Top Rail ....................................................... 3/4" x 61/8" x 135/32" ..................................................................................................... 1H-58 Hood Door Stile Left ...................................................... 3/4" x 13/8" x 13" ........................................................................................................... 1H-59 Hood Door Stile, Right ................................................... 3/4" x 13/8" x 13" ........................................................................................................... 2H-60 Hood Door Lower Rail ................................................... 3/4" x 13/8" x 135/32" ...................................................................................................... 1H-61 Hood Back Panel ........................................................... 1/4" x 161/2" x 203/16" ................................................................................................. 1H-64 Gallery Top ..................................................................... 1/4" X 95/8" X 161/4" ...................................................................................................... 1H-66 Temporary SpacerH-67 Temporary SpacerH-68 Gallery Front Panel ........................................................ 3/4" X 121/16" X 171/4" ................................................................................................... 1H-69 Gallery Side Panel, Right ............................................... 3/4" x 83/8" x 101/2" ....................................................................................................... 1H-70 Gallery Side Panel, Left ................................................. 3/4" x 83/8" x 101/2" ....................................................................................................... 1

Movement and Chime SupportNo.No.No.No.No. DescriptionDescriptionDescriptionDescriptionDescription TxWxLTxWxLTxWxLTxWxLTxWxL QuantityQuantityQuantityQuantityQuantityM-29 Movement Support, Left ............................................... 3/4" x 77/8" x 8" .............................................................................................................. 1M-30 Movement Support, Right ............................................. 3/4" x 77/8" x 8" .............................................................................................................. 1M-31A Hood Back Support ....................................................... 3/4" x 1" x 173/4" ............................................................................................................ 2M-31B Dial Mount Support ....................................................... 3/4" x 1" x 173/4" ............................................................................................................ 2M-32 Dial Mount ...................................................................... 1/4" x 13" x 161/2" ........................................................................................................ 1M-33 Hood Guide .................................................................... 1/2" x 1" x 515/16" .......................................................................................................... 2M-34 Movement Shelf ............................................................ 3/4" x 4" x 12" ............................................................................................................... 1



77A68

Hardware Parts ListScrews ............................................... #8 x 11/4" RH ............................................ Zinc Plated Steel ............................................................................... 7Screws ............................................... #8 x 11/4" FH ............................................ Zinc Plated Steel ............................................................................ 34Dial Screws ....................................... #1 x 11/4" RH ............................................ Brass ................................................................................................. 4Screws ............................................... #10 x 2" RH .............................................. Zinc Plated Steel ............................................................................... 6Screws ............................................... #4 x 5/8" FH .............................................. Brass ................................................................................................. 8Screws ............................................... #4x 1/2" FH................................................ Brass ...............................................................................................52Screws ............................................... #4 x 1/2" RH .............................................. Brass ................................................................................................. 4Screws for Hinges ............................. #5 x 5/8" FH .............................................. Brass ................................................................................................. 8Screws ............................................... #5 x 5/8" RH .............................................. Brass ............................................................................................... 16Catch Screws .................................... #1 x 3/8" FH .............................................. Brass ................................................................................................. 4Screws ............................................... #8 -32 x 1" RH .......................................... Steel .................................................................................................. 2Biscuit Splines .................................. #20 ........................................................... Wood ............................................................................................... 12Hood Door Pivot Hinge ......................................................................................... Brass ................................................................................................. 2Waist Door Hinge .............................. 3/8" Offset 13/4" ........................................ Brass ................................................................................................. 2Bullet Catch ....................................... 1/4" O.C. ..................................................... Brass ................................................................................................. 2Door Pulls .......................................... 3/4" O.C. ..................................................... Brass ................................................................................................. 2Leveller Guides ................................. 17/8" O.C .................................................... Phenolic ............................................................................................. 4Leveller Support Brackets ............... #11/2" X 15/8" ............................................ Zinc Plated Steel ............................................................................... 4Keeper Strip ...................................... 1/4" X 1/4" ................................................... Plastic ......................................................................................... 121/2'Keeper Brads .................................... #20 x 3/8" .................................................. Brass .............................................................................................. 50Washers ............................................ #4 ............................................................. Brass ................................................................................................. 4Washers ............................................ #10 ........................................................... Zinc Plated Steel ............................................................................. 13Hood Assembly Screws .................... #8 x 1" FH ................................................. Zinc .................................................................................................. 12Biscuit Splines .................................. #10 ........................................................... Wood ................................................................................................. 4Catch Plate ............................................................................................................ Brass ................................................................................................. 2Offset Cabinet Hinge Hardware ........................................................................... Brass/Brass Plated .......................................................................... 2Door Pull and Screw Hardware ............................................................................ Brass ................................................................................................. 1Bullet Catch and Strike Hardware ....................................................................... Brass ................................................................................................. 1

Glass Parts ListWaist Door Glass .............................. 115/8" x 333/8" ....................................................................................................................................................... 1Hood Door Glass ............................... Use assembled door as template ....................................................................................................................... 1



77A68



77A68

Exploded View of Base



77A68

Construction Of BaseThe base is made in two sections: (1) the skirt or foot section, and (2)the base proper.

1. Assemble SkirtParts:Parts:Parts:Parts:Parts: B1 Base Skirt Front

B2 Base SkirtB3 Base SkirtB4 Skirt BackBiscuit Splines #20 (4)Leveller Brackets (4)Screws #5 x 5/8" RH, brass (16)

Tools:Tools:Tools:Tools:Tools: Web ClampSquareAwlDrill and BitGlue and GluebrushGlue ScraperScrewdriver

1. 1. 1. 1. 1. Before gluing, assemble the four parts of Skirt, with splines in theirslots, and press together (Fig. 1).2.2.2.2.2. Apply web clamp and tighten until joints are closed (Fig. 2).3.3.3.3.3. Verify squareness of assembly.4. 4. 4. 4. 4. Place Leveller Brackets in locations (Figs. 3a and 3b). Markcenters of screw holes.5.5.5.5.5. Remove web clampand disassemble Skirt.6.6.6.6.6. Drill 3/32" starter holes1/2" deep for LevellerBracket screws.7.7.7.7.7. Apply thin coat of glueto mating surfaces andinside of spline slots.Note: Keep glue fromNote: Keep glue fromNote: Keep glue fromNote: Keep glue fromNote: Keep glue fromBiscuit splines untilBiscuit splines untilBiscuit splines untilBiscuit splines untilBiscuit splines untilactually assemblingactually assemblingactually assemblingactually assemblingactually assemblingSkirt.Skirt.Skirt.Skirt.Skirt.

8. 8. 8. 8. 8. Insert splines and assemble Skirt. Apply and tighten web clamp.9.9.9.9.9. Verify squareness of assembly.10.10.10.10.10. Clean up excess glue and let dry thoroughly.11.11.11.11.11. Remove clamp and attach Leveller Brackets with 16 #5 x 5/8"screws.

2. Attach Base Support CleatsParts:Parts:Parts:Parts:Parts: B7 Skirt Assembly Tools:Tools:Tools:Tools:Tools: Spring Clamps

B5 Front Support Cleat Glue and GluebrushB6 Side Support Cleats (2) Glue Scraper

Note: Attach Cleats keeping predrilled holes vertical.Note: Attach Cleats keeping predrilled holes vertical.Note: Attach Cleats keeping predrilled holes vertical.Note: Attach Cleats keeping predrilled holes vertical.Note: Attach Cleats keeping predrilled holes vertical.1. 1. 1. 1. 1. Apply thin coat of glue to one Cleat.2.2.2.2.2. Fix Cleat in place with spring clamps (Fig. 4).3. 3. 3. 3. 3. Similarly, glue and clamp the other two cleats.4.4.4.4.4. Clean up excess glue and let dry thoroughly.



77A68

8. 8. 8. 8. 8. Apply thin coat of glue to mating surfaces of B7, B8,and B9.Reassemble and reclamp (Fig. 8).

9.9.9.9.9. Apply three or more bar clamps at each side (Fig. 9), again usingprotective pads.10. 10. 10. 10. 10. Tighten bar clampssufficiently to closejoints at all points.11. 11. 11. 11. 11. Verify squarenessof assembly.12. 12. 12. 12. 12. Clean up excessglue and let drythoroughly.

Step 3. Assemble Base and BottomParts:Parts:Parts:Parts:Parts: Base Front Tools:Tools:Tools:Tools:Tools: Web Clamps

B8 Base Side, Left Bar ClampsB9 Base Side, Right AwlB10 Base Back Rail Drill and BitsB65 Temporary Spacer (1) ScrewdriverB11 Base Back Glue andB12 Base Bottom GluebrushScrews #4 x 5/8" FH, Brass (2) Glue ScraperScrews #4 x 1/2 FH, Brass (14)

Dry run - no glue.Dry run - no glue.Dry run - no glue.Dry run - no glue.Dry run - no glue.

1. 1. 1. 1. 1. Put together thefive Base parts (Fig.5). Mark throughscrew holes in B10and B11.2. 2. 2. 2. 2. Drill 5/64" starterholes 3/8" deep forB10 and 1/4" deepfor B11.3.3.3.3.3. Fasten B10 toSides with 2 #4 x5/8" screws. FastenB11 to Sides andRail (B10) with 6#4 x 1/2" screws.Do not glue.4.4.4.4.4. Insert temporaryspacer (B65)between B8 andB9 at top (Fig. 6)and apply two webclamps as shown.Note that paper orcardboard pads areused to protectcorners of Base.5.5.5.5.5. Tighten clampsuntil corner jointsare closed.6.6.6.6.6. Verifysquareness ofassembly.7. 7. 7. 7. 7. To glue Base,remove webclamps and detachonly the Front B7from B8 and B9(Fig 7).



77A68

13. 13. 13. 13. 13. Turn Baseupside down and fitB12 into rabbet (Fig.10).14.14.14.14.14. Mark throughscrew holes and drill5/64" starter holes inB7, B8, B9 and B10.15.15.15.15.15. Fasten B12 toBase with 8 #4 x 1/2"screws. Do not glue.

3. 3. 3. 3. 3. Fasten Blocking with 7#8 x 11/4" RH screws withwashers. Do not glue.(Fig. 12)

4. Install BlockingParts:Parts:Parts:Parts:Parts: Base Assembly Tools:Tools:Tools:Tools:Tools: Awl

B13 Front Blocking Drill and BitB14 Side Blocking (2) ScrewdriverScrews #8 x 11/4" R.H. (7)Washers #10 (7)

Note: Use no glue.Note: Use no glue.Note: Use no glue.Note: Use no glue.Note: Use no glue.1. 1. 1. 1. 1. Place B13 and 2 B14’s inside of Base flush with top (Fig. 11).2.2.2.2.2. Mark through the screw holes and drill 1/8" starter holes 3/8"deep. Be careful not to drill through sides.

5. Attach Skirt To BaseParts:Parts:Parts:Parts:Parts: Skirt Assembly Tools:Tools:Tools:Tools:Tools: Awl

Base Assembly Drill and BitScrews - Screwdriver#10 x 2" RH (6)Washers #10 (6)

1. 1. 1. 1. 1. With Base upside down, put Skirt on it so that rear surfaces areflush.2. 2. 2. 2. 2. Center Skirt side to side so that B2 and B3 project evenly beyondBase (Fig. 13).



77A68

3. 3. 3. 3. 3. Mark through screw holesin B5 and both B6’s.4.4.4.4.4. Drill 9/64" starter holes 3/4"deep in Base.5.5.5.5.5. Fasten skirt to Base with 6#10 x 2" RH screws withwashers (Fig. 14).

Exploded View of Waist



77A68

Step 6. Assemble Waist FrontParts:Parts:Parts:Parts:Parts: W15 Waist Lower Rail Tools:Tools:Tools:Tools:Tools: Bar Clamps

W16 Waist Upper Rail C-ClampsW17 Right Stile Glue and GluebrushW18 Left Stile Glue Scraper#20 Biscuit Splines (6)

Note: Do not glue until final assembly in sequence 4.Note: Do not glue until final assembly in sequence 4.Note: Do not glue until final assembly in sequence 4.Note: Do not glue until final assembly in sequence 4.Note: Do not glue until final assembly in sequence 4.1.1.1.1.1. Put together the four parts (W15, W16, W17, and W18) with the sixsplines in their slots (Exploded View) on page 11.2.2.2.2.2. Clamp together (Fig. 15). Use protective padding between clampsand wood.

3. 3. 3. 3. 3. Verifysquareness ofassembly and thetight fit of joints.4.4.4.4.4. Disassemble.Apply thin coat ofglue to matingparts and insidespline slots.Note: Keep glueNote: Keep glueNote: Keep glueNote: Keep glueNote: Keep gluefrom Biscuitfrom Biscuitfrom Biscuitfrom Biscuitfrom BiscuitSplines untilSplines untilSplines untilSplines untilSplines untilactual assemblyactual assemblyactual assemblyactual assemblyactual assemblyfor reason givenfor reason givenfor reason givenfor reason givenfor reason givenin Introduction.in Introduction.in Introduction.in Introduction.in Introduction.5.5.5.5.5. Reclampassembly; verifysquareness fit ofJoints.6. 6. 6. 6. 6. Apply woodblocks and C-Clamp to each joint to prevent buckling. Use wax paperbetween support blocks and joint to prevent from accidentally gluingto your stock (Fig. 17B).7.7.7.7.7. Clean up excess glue and let dry thoroughly.

Step 7. Assemble WaistParts:Parts:Parts:Parts:Parts: Waist Front Assembly Tools:Tools:Tools:Tools:Tools: Sandpaper and Block

W20 Waist Left Side Light HammerW19 Waist Right Side Bar ClampsW21 Waist Back Rails (2) Glue and GluebrushW22 Waist Back Glue ScraperScrews #4 x 5/8" FH, Brass (4) AwlScrews #4 x 1/2" FH, Brass (10) Drill and Bit

Screwdriver

Note: Do not glue until final assembly in sequence 7.Note: Do not glue until final assembly in sequence 7.Note: Do not glue until final assembly in sequence 7.Note: Do not glue until final assembly in sequence 7.Note: Do not glue until final assembly in sequence 7.

1.1.1.1.1. Fit tongue of W20 into groove in W18 (Fig. 16), keeping the twoparts flush at both ends.

2.2.2.2.2. Tap gently into place with ahammer driving a wood blockagainst shoulder of rabbet. In casewaist sides (W20 and W19) areslightly bowed, sand using asquare block as in detail (Fig. 17).3.3.3.3.3. Repeat procedure for W19.



77A68

4. 4. 4. 4. 4. Attach two Rails (W21) (Fig. 18). Drill 5/64" starter holes 1/4" deepand fasten with 10 #4 x 1/2" screws (Figs. 18 and 19).5.5.5.5.5. Fit W22 into rabbets in Sides and Rails.Note: Do not glue Rails (W21) or Back (W22).Note: Do not glue Rails (W21) or Back (W22).Note: Do not glue Rails (W21) or Back (W22).Note: Do not glue Rails (W21) or Back (W22).Note: Do not glue Rails (W21) or Back (W22).6.6.6.6.6. Turn assembly upside down and lift off Front (Fig. 20) Apply thincoat of glue to mating parts and reattach Front.7.7.7.7.7. Apply as many clamps as necessary to ensure tight joints (Fig. 21).8.8.8.8.8. Verify that assembly is square and ends of Front are flush withSides.9.9.9.9.9. Clean up excess glue and let dry thoroughly.

Fig. 19



77A68

8. Attach Upper Waist MouldingParts:Parts:Parts:Parts:Parts: Waist Assembly Tools:Tools:Tools:Tools:Tools: Awl

W25 Waist Front Moulding ScrewdriverW23, W24 Waist Side Mouldings Drill and Bit#8 x 11/4" FH Steel Screws (6) Spring Clamps

Glue

1.1.1.1.1. Place waist assembly top down on work surface as in (Fig. 22A).

2.2.2.2.2. Place W25 against waistfront as in (Fig. 23).3.3.3.3.3. Align comers of waist andmoulding miter (Fig. 24), usetwo spring clamps to holddown W25 while markingstarter holes.4. 4. 4. 4. 4. Put W23 and W24 in placewith mitered ends fittingagainst miters of W25.5. 5. 5. 5. 5. Adjust the mouldings forthe best miter joint fit andmark starter holes.

6. 6. 6. 6. 6. Remove and drill 1/8" starter holes 1/2" deep. Control depthcarefully to avoid penetrating front of moulding.7. 7. 7. 7. 7. Reattach mouldings using glue and screws. Note: Be sure to glueonly those areas with the dark shading (Fig. 24) and mitered joints.8. 8. 8. 8. 8. Clean up excess glue and let dry thoroughly.

9. Attach Waist To BaseParts:Parts:Parts:Parts:Parts: Waist Assembly Tools:Tools:Tools:Tools:Tools: Awl

Base/Skirt Assembly Drill and BitScrews #8 x 11/4" FH (6) Screwdriver

Note: Use no glue.Note: Use no glue.Note: Use no glue.Note: Use no glue.Note: Use no glue.1. 1. 1. 1. 1. Place Waist and Back assemblies on their backs (Fig. 25) on a flatsurface.

2.2.2.2.2. Slide the assemblies together until notch on waist side seats onB11 and bottom edge of waist is flush with bottom edge of blockings.3. 3. 3. 3. 3. Mark through lower screw holes in Waist.4. 4. 4. 4. 4. Drill 1/8" starter holes 1/2" deep. Fasten with 6 #8 x 11/4" screws.Do not glue.



77A68

10. Attach Lower Waist MouldingParts:Parts:Parts:Parts:Parts: Waist/Base Assembly Tools:Tools:Tools:Tools:Tools: Screwdriver

W25 Waist Front Moulding Drill and BitW23,W24 Waist Side MouIding Glue#8 x 11/4" FH Steel Screws (6) Spring Clamps

1. 1. 1. 1. 1. Place W25 on base-waistassembly (Fig. 26).2.2.2.2.2. Align corners of waist andmoulding miter as shown (Fig.26), use two spring clamps tohold down W25 while markingstarter holes.3.3.3.3.3. Put W23 and W24 in placewith mitered ends fitting againstmiters of W25.4. 4. 4. 4. 4. Adjust the mouldings for thebest miter joint fit and markstarter holes.5. 5. 5. 5. 5. Remove and drill 1/8" starter holes 1/2" deep. Control depthcarefully to avoid penetrating front of moulding.6. 6. 6. 6. 6. Reattach mouldings using glue and screws. Note: be sure to glueonly those areas with the dark shading (Fig. 27) and mitered joints.Glue is applied to only the front portion of W23 and W24. This is toallow the waist side to expand and contract without affecting the fitof the miter.7. 7. 7. 7. 7. Clean up excess glue and let dry thoroughly.

11. Assemble Waist DoorParts:Parts:Parts:Parts:Parts: W26 Left Door Stile (1) Tools:Tools:Tools:Tools:Tools: Web Clamp

W27 Right Door Stile (1) SquareW28 Door Rails (2) Glue andW29 Door Splines (4) Gluebrush

Glue Scraper

Note: Use No glue until final assembly in Sequence 4.Note: Use No glue until final assembly in Sequence 4.Note: Use No glue until final assembly in Sequence 4.Note: Use No glue until final assembly in Sequence 4.Note: Use No glue until final assembly in Sequence 4.1. 1. 1. 1. 1. Put the 4 parts (W26, W27 and 2 W28’s) together, with doorsplines. (Fig. 28).

2.2.2.2.2. Apply and tightenweb clamp (Fig. 29).3. 3. 3. 3. 3. Verify squarenessand joint alignment.Adjust, if necessary,by correctivepressure.4. 4. 4. 4. 4. Remove clampand disassemble.Apply thin coat ofglue to mating surfaces.5.5.5.5.5. Reassemble, clamp and verify squareness.6.6.6.6.6. Clean up excess glue and let dry thoroughly.

Fig. 29



77A68

12. Hang Waist DoorParts:Parts:Parts:Parts:Parts: Base/Waist Assembly Tools:Tools:Tools:Tools:Tools: Ruler

Waist Door Awl2 Offset Cabinet Hinges, brass Drill and Bits1 Bullet Catch, brass Screwdriver1 Catch Plate, brass Hinges with 4 #5 x 5/8"8 Screws #5 x 5/8" FH, brass Hinge Screws.2 Catch Screws #1 x 3/8" FH, brass1 Door Pull, brass1 Machine Screw #8 x 1" RH

Note: Remove Waist Back (W22) to facilitate hanging door.Note: Remove Waist Back (W22) to facilitate hanging door.Note: Remove Waist Back (W22) to facilitate hanging door.Note: Remove Waist Back (W22) to facilitate hanging door.Note: Remove Waist Back (W22) to facilitate hanging door.1.1.1.1.1. Measure 33/4" up and down (Fig. 30) to mark Hinge locations.

2. (2. (2. (2. (2. (Fig. 31) shows the properorientation of the Hinges.Mark throuh screw holes onW17.3.3.3.3.3. Drill 3/32" starter holes 1/2" deep in W17 and fastenHinges with 4 #5 x 5/8"screws.4.4.4.4.4. Tape paper or cardboardshims to top of W15 (Fig.30).5.5.5.5.5. Working from the back ofyour case, place door inopening resting on shims.Vary shim thickness untilclearance between door andW16 and 15 is about equal.6. 6. 6. 6. 6. Mark screw centers onback of W27 (Fig. 32), drill 3/32" starter holes 1/2" deep,and fasten Hinges with 4 #5x 5/8" screws (Fig. 33).7.7.7.7.7. Attach Door Pull to W27with #8 x 1" machine screw.8.8.8.8.8. Press Bullet Catch intohole in W18.9.9.9.9.9. Close door tightly, openagain and examine StileW26 for faint mark of BulletCatch - this locates positionof strike. If no mark isevident, align strike on W26with Bullet Catch on W18 (Fig. 34).10. 10. 10. 10. 10. Orient strike with tab to rear, mark and drill 1/16" starter holes 3/8" deep. Fasten catch to door with 2 #1 x 3/8" FH screws.



77A68

Exploded View ofMovement / Chime Mount



77A68

13. Attach Movement Seat Supports,Hood Back / Dial Mount Supports andHood GuidesParts:Parts:Parts:Parts:Parts: Waist/Base Assembly Tools:Tools:Tools:Tools:Tools: C-Clamps

M29 Movement Seat RulerSupport, Left SquareM30 Movement Seat AwlSupport, Right Drill and BitM31a Hood Back Support (2) ScrewdriverM31b Dial Mount Support (2)M33 Hood Guides (2)Screws #8 x 1" FH (12)Screws #8 x 11/4" FH (4)

Note: Use NoNote: Use NoNote: Use NoNote: Use NoNote: Use NoGlue.Glue.Glue.Glue.Glue.1. 1. 1. 1. 1. Place LeftSeat Support(M29) insidetop of Waist sothat notchrests on top ofBack Rail. Bycarefulmeasurement,adjust Supportto be preciselyparallel to topedge of Waist,and clamp inplace (Fig. 35).Note: It isNote: It isNote: It isNote: It isNote: It isextremelyextremelyextremelyextremelyextremelyimportantimportantimportantimportantimportantthat Support is exactlythat Support is exactlythat Support is exactlythat Support is exactlythat Support is exactlyparallel to Waistparallel to Waistparallel to Waistparallel to Waistparallel to Waisttop,and that left andtop,and that left andtop,and that left andtop,and that left andtop,and that left andright Supports be inright Supports be inright Supports be inright Supports be inright Supports be inperfect alignment withperfect alignment withperfect alignment withperfect alignment withperfect alignment witheach other.each other.each other.each other.each other.2. 2. 2. 2. 2. Mark through screwholes in Support and drill1/8" starter holes 1/2"deep in Waist Side.Fasten with 2 #8 x 11/4"FH screws. Do not glue.3.3.3.3.3. Repeat procedure forRight Seat Support(M30).4. 4. 4. 4. 4. Place Hood BackSupport M31a on outsideLeft Seat Support with itsnotch shoulder againsttop of M29 and flushwith back edge (Fig. 36A).

5. 5. 5. 5. 5. Clamp in place and make sure that each M31a is vertical. If M29and M30, are accurately installed, this can be done with a square.6. 6. 6. 6. 6. Mark through the predrilled holes, unclamp, and drill 1/8" starterholes 5/8" deep.7.7.7.7.7. Fasten Hood BackSupport M31a toMovement SupportM29 with 2 #8 x 1"screws. Do not glue(Fig. 36A).8. 8. 8. 8. 8. Repeat theprocedure for theright hand BackSupport.9.9.9.9.9. The two DialMount Supports(M31B) are installedin the same way, butflush with frontedges of M29 andM30 (Fig. 36B).Note: If a Moving Moon Dial is to be installed, omit attaching DialNote: If a Moving Moon Dial is to be installed, omit attaching DialNote: If a Moving Moon Dial is to be installed, omit attaching DialNote: If a Moving Moon Dial is to be installed, omit attaching DialNote: If a Moving Moon Dial is to be installed, omit attaching DialMount Supports (M31B) and Dial Mount (M32).Mount Supports (M31B) and Dial Mount (M32).Mount Supports (M31B) and Dial Mount (M32).Mount Supports (M31B) and Dial Mount (M32).Mount Supports (M31B) and Dial Mount (M32).10.10.10.10.10. Place the hood guides M33 between the Dial Mount Support andHood back support (Fig. 36B). Bottom edge of guides should be flushwith bottom ends of supports M31. Mark and drill starter holes for#8 x 1" screws and attach.Note: Please refer to the Movement/Chime Assembly instructionsNote: Please refer to the Movement/Chime Assembly instructionsNote: Please refer to the Movement/Chime Assembly instructionsNote: Please refer to the Movement/Chime Assembly instructionsNote: Please refer to the Movement/Chime Assembly instructionsincluded with your movement. If instructions are not includedincluded with your movement. If instructions are not includedincluded with your movement. If instructions are not includedincluded with your movement. If instructions are not includedincluded with your movement. If instructions are not includedplease contact the manufacturer.please contact the manufacturer.please contact the manufacturer.please contact the manufacturer.please contact the manufacturer.

14. Assemble The Hood CollarParts:Parts:Parts:Parts:Parts: H66 Temporary Spacer Tools:Tools:Tools:Tools:Tools: Band Clamp

H35 Hood Collar, Front C-Clamps (2)H36 Hood Collar, Right Side SquareH37 Hood Collar, Left Side#20 Biscuit Splines (2)

1. 1. 1. 1. 1. Before gluing, assemble the three parts of collar, with biscuits intheir slots, and press together.2.2.2.2.2. Place temporary spacer between collar sides and apply web clamp(Fig. 37 on next page). Tighten until joints are closed.3.3.3.3.3. Verify squareness of assembly.4. 4. 4. 4. 4. Remove web clamp and disassemble collar.5. 5. 5. 5. 5. Apply a thin coat of glue to mating surfaces and inside splineslots. Do not glue temporary spacer.6. 6. 6. 6. 6. Insert splines and assemble collar. Apply and tighten web clamp.To prevent twisting, clamp each joint using C-Clamp and protectivepad as shown.7.7.7.7.7. Remove excess glue and allow to dry thoroughly.

Fig. 36B



77A68

15. Assemble Hood SidesParts:Parts:Parts:Parts:Parts: Hood Collar Assembly Tools:Tools:Tools:Tools:Tools: Square

H38 Hood Side, Right ScrewdriverH39 Hood Side, Left Drill and Bit#8 x 11/4" FH Screws (4) Chisel

1. 1. 1. 1. 1. Place the hoodcollar on a flatsurface as shown(Fig. 38).2.2.2.2.2. Fit the tongues onthe hood sides H38and H39 into thegrooves of the hoodcollar. The groove onH35 should alignwith the groove onthe inside of H38and H39.3.3.3.3.3. Mark the locationof the starter holesin the hood sidesthrough the pre-drilled holes in thehood collar.

4. 4. 4. 4. 4. Remove sides and drill 1/8" starter holes for #8 x 1/4" FH screws.5.5.5.5.5. Using a sharp chisel, remove the tip of wood on H36 and H37 (dottedportion in Fig. 39), this allows the dial frame to seat properly in H35.

16. Assemble Hood GalleryParts:Parts:Parts:Parts:Parts: H68 Gallery Front Tools:Tools:Tools:Tools:Tools: Band Clamps (2)

H69, H70 Gallery Sides SquareH44 Back RailH67 Temporary Spacer#10 Biscult Splines (4)#4 x 5/8" FH Screws (2)

1. 1. 1. 1. 1. Withoutglue, assemblethe GalleryFront (H68)and left andright sides(H69, H70)insertingsplines in slots(Fig. 40A).



77A68

2. 2. 2. 2. 2. With H68 face down on worksurface, place back rail (H44) inrabbet on back edges of H69 andH70. Top edge of rail should beflush with top edge of dado inGallery sides (Fig. 40C).3. 3. 3. 3. 3. Mark the location of the starterholes in the gallery sides throughthe pre-drilled holes in back Rail.4.4.4.4.4. Remove rail and drill starterholes.5.5.5.5.5. Reassemble (Fig. 40B), using 2#4 x 5/8" FH screws to attach backrail. Place the temporary spacerbetween gallery sides as in figureto prevent buckling.6.6.6.6.6. Tighten Band clamps untiljoints are closed. Useas many clamps asnecessary to achievea tight joint. Check tomake sure assemblyis square.7.7.7.7.7. Disassemble andprepare to glue.8.8.8.8.8. Apply a thin coatof glue to matingsurfaces and insidespline slots. Do notglue temporaryspacer.9. 9. 9. 9. 9. Insert splines andassemble Gallery asin steps 5 and 6.Check for squareness, it is essential that this assembly is square.10. 10. 10. 10. 10. Remove excess glue and allow to dry thoroughly.

17. Assemble HoodParts:Parts:Parts:Parts:Parts: Collar and Hood Side Tools:Tools:Tools:Tools:Tools: Drill and Bit

Gallery Assembly ScrewdriverH53 Turnings (4) SquareH43 Gallery Spacers (2) Awl#8 x 11/4" Screws (4)H64 Hood TopH56 Dial FrameH54 FinialH55 Finial Cap

1. 1. 1. 1. 1. Using a square, draw a pencil line perpen-dicular with the front edge of Hood sides H38and H39 and in line with the bottom of thenotch to accept gallery front (Fig. 41).2.2.2.2.2. Insert turnings into pre-drilled holes on topof hood collar. Sand to fit if necessary, Do notglue. Be sure shoulders of turning meet top ofcollar.

Fig. 41

3. 3. 3. 3. 3. Place gallery assembly on top of turningswith bottom edge of gallery front resting onnotch on Hood side front edge, and turningsinserted in pre-drilled holes.4.4.4.4.4. Insert gallery spacers between Gallery andhood sides, align bottom edge of spacer andbottom edge of gallery with pencil linepreviouslydrawn (Figs. 42and 43).5.5.5.5.5. Mark thelocation of thestarter holes inthe gallery sidesfrom insidehood. Makecertain the backedges of Hoodsides and

Gallery sides are flush.6. 6. 6. 6. 6. Disassemble and drill four 1/8"starter holes 1/2" deep on inside ofgallery.7.7.7.7.7. Reassemble using 4 #8 x 11/4" FH screws. Make certain opening inhood front is square to accept door. Do not glue.



77A68

8. 8. 8. 8. 8. Slide Dial Frame (H56) into slots on Hood sides until it seats incollar (Fig. 44). Make sure best side faces out. Do not glue.9.9.9.9.9. Remove Hood back rail H44 and slide top into place (Fig. 45).Reattach back rail.10. 10. 10. 10. 10. Place finial and cap in pre-drilled hole on gallery front (Fig. 46).

18. Assemble And Hang DoorParts:Parts:Parts:Parts:Parts: H57 Hood Door Top Rail Tools:Tools:Tools:Tools:Tools: Screwdriver

H60 Hood Door Bottom Rail Drill and BitH58, H59 Hood Door Stiles Band ClampPivot Hinges Square#4 x 1/2" FH Screws (4)#4 x 1/2" RH Screws (2)#4 Washers (4)Bullet Catch, brass (1)Catch Plate, brass (1)Door Pull, brass (1)Screw #8/32 x 1" RH, steel (1)Screws #1 x 3/8" FH, brass (2)

1.1.1.1.1. Assemble four parts of Hood door asshown (Fig. 48). Apply a band clamp(Fig. 47) and check for squareness.2.2.2.2.2. Disassemble door and apply thincoat of glue to mating surfaces.Reclamp as in Step 1 making sure thatthe pre-drilled hole for door pull is onthe left side of the door, check forsquareness.3.3.3.3.3. Remove excess glue and allow to drythoroughly.4.4.4.4.4. Install pivot hinges on right side ofdoor as shown (Fig. 48). Make suresquare portion of hinge is flush withedge and rear surface of door (Fig. 49).5.5.5.5.5. Place door in opening provided inHood front. Front of door is flush withfront edge of Hood side.



77A68

6. 6. 6. 6. 6. Place shims around door to obtain even spacing in opening (Fig. 50).7. 7. 7. 7. 7. Mark the location of the starter holes in the bottom edge of HoodGallery and top of collar through mounting holes in hinges.8.8.8.8.8. Remove door and drill 3/32"starter holes 1/2" deep.9.9.9.9.9. Lightly tap Bullet catch intopre-drilled hole provided on leftdoor stile (Fig. 54A).10.10.10.10.10. Install door, placing washersas needed for even spacingbetween hinge and top of hoodand bottom edge of gallery (Fig.51 and 52).11. 11. 11. 11. 11. Install using 2 #4 x 1/2" RHscrews.12.12.12.12.12. It may be necessary to filethe back edge of the top doorrail (Fig. 53) in order for thedoor to clear the gallerymoulding.13.13.13.13.13. Close door tightly, openagain and examine sideH39 for faint mark of BulletCatch - this locates positionof strike. If no mark isevident, align strike on H39with Bullet Catch on H58.



77A68

14. 14. 14. 14. 14. Orient strike with tab torear, mark and drill 1/16"starter holes 3/8" deep. Fastencatch to door with 2 #1 x 3/8"FH screws (Fig. 54B).15.15.15.15.15. Attach door pull with #8/32" x 1" screw.

19. Attach Hood Back And Dial MountParts:Parts:Parts:Parts:Parts: Waist/Base Assembly Tools:Tools:Tools:Tools:Tools: Ruler

(with Movement Support AwlAssembly) Drill and BitH61 Hood Back ScrewdriverM32 Dial Mount (omit ifusing Moving Moon Dial)Screws #4 x 1/2" FH, brass (13)

1.1.1.1.1. Place bottom of Hood Back in top rabbet of Waist Back Rail (W21),carefully centering it left to right on Rail measurement (Fig. 55).

2. 2. 2. 2. 2. Mark through the pre-drilled holes. Drill 5/64" starter holes 3/8" deepin Back supports and Back Rail.3. 3. 3. 3. 3. Fasten Hood Back with 9 #4 x 1/2" screws. Do not glue.4.4.4.4.4. Turn Dial Mount (M32) so that hand shaft hole is nearer bottomedge than top. Center Mount left to right on Supports (M31), the topof Mount flush with tops of supports.5. 5. 5. 5. 5. Mark through the screw holes, remove Mount and drill 5/64" starterholes 3/8" deep in Supports.

6.6.6.6.6. Fasten Dial Mount to Supports with 4 #4 x 1/2" screws. Do not glue(Fig. 56).

20. Install GlassParts:Parts:Parts:Parts:Parts: Waist Door Glass 115/8" x 3815/16" Tools:Tools:Tools:Tools:Tools: Screwdriver

Hood Door Glass (use completed Drill and Bitdoor as template) PliersGlass Keeper Strip Tack Hammer1/4" quarter-round (121/2') Nail SetBrads #20 x 3/8" RH, brass (50) Utility Knife

1.1.1.1.1. Place WaistDoor face downon your worksurface usingcare to protectits finish. Setthe door glassin the rabbet.2.2.2.2.2. Lay the GlassKeeper Strip onyour worksurface. Drill a very small hole through it as shown in the figure. Dothis every 3" to 4" for the entire length of keeper (Fig. 57).



77A68

3. 3. 3. 3. 3. Place Keeper around edges of glass. Put a brad into a drilled holeand drive it into the wood as shown with tack hammer and nail set.Be careful not to scratch or break the glass. Pliers or a nail set arehelpful for starting the brads (Fig. 58).4.4.4.4.4. Follow the same procedure in installing the Hood door glass.

Fig. 59

21. Finish CaseParts:Parts:Parts:Parts:Parts: All Wood Components Tools:Tools:Tools:Tools:Tools: Sandpaper

Stain or Paint Desired Tack ClothPaint Brushes

Before finishing, remove any hardware already attached and disas-semble the case as far as possible without disturbing glued joints.

Thoroughly sand all wood parts with progressively finer grades ofsandpaper. We recommend starting with 120 grit and finishing with220. Alwavs sand with the grain of the wood. Be very careful not toround over any of the edges. A sanding block is very useful forsanding the large flat surfaces. As you finish sanding the parts, cleanthem of all dust by vacuuming or using a tack cloth.

The wood can be painted, stained, or left natural as you choose. Ifyou are going to paint or stain the wood, we recommend that youexperiment with scrap wood or on the inside of the case until you aresure of the results.The wood must be sealed with a topcoat. This can be varnish,lacquer, polyurethane, or oil. Completely finish all the wood parts.This helps to prevent the wood from absorbing moisture which cancause the parts to shrink and swell with changes in humidity. It is,however, impossible to prevent the wood from shrinking andexpanding solely by coating the wood. The best way is to control thehumidity of the room the clock is in.

Take your time, be very careful, experiment where it won’t show, andyou will be rewarded with a truly handsome clock.

Note: If this is one of your first finishing projects and you areNote: If this is one of your first finishing projects and you areNote: If this is one of your first finishing projects and you areNote: If this is one of your first finishing projects and you areNote: If this is one of your first finishing projects and you areunsure how to proceed to get the effect you want, we suggestunsure how to proceed to get the effect you want, we suggestunsure how to proceed to get the effect you want, we suggestunsure how to proceed to get the effect you want, we suggestunsure how to proceed to get the effect you want, we suggestyou obtain a copy of a good general book on wood finishing andyou obtain a copy of a good general book on wood finishing andyou obtain a copy of a good general book on wood finishing andyou obtain a copy of a good general book on wood finishing andyou obtain a copy of a good general book on wood finishing andrefer to it. Do not rush the finishing of your clock.refer to it. Do not rush the finishing of your clock.refer to it. Do not rush the finishing of your clock.refer to it. Do not rush the finishing of your clock.refer to it. Do not rush the finishing of your clock.

22. Install DialParts:Parts:Parts:Parts:Parts: Case with Movement Installed Tools:Tools:Tools:Tools:Tools: Awl

Dial (Tempus Fugit or Moving RulerMoon) ScrewdriverScrews #1 x 1/4" RH, brass (4)

1.1.1.1.1. A Tempus Fugit Dial isfastened to Dial Mount.Position the Dial so that theMovement hand shaft is incenter of shaft hole.2.2.2.2.2. Use the ruler to ensuresquareness of Dial inreference to sides of Mount.3. 3. 3. 3. 3. When satisfied withposition, use the awl tomake starter holes andfasten to mount with 4 #1 x 1/4" screws.4.4.4.4.4. A Moving Moon Dial is attached directly to the Movement by thefixtures provided. In this case, no Dial Mount and Supports havebeen installed. Instructions accompany the Movement (Fig. 59).5. 5. 5. 5. 5. With the Hood in place on the case, the Movement with MovingDial can be adjusted back and forth slightly until the Dial is posi-tioned just behind the Dial Frame.

77A68 Colonial Grandfather Clock Assembly Introduction Movement Installation Important Notes

Documents

Transcript of 77A68 Colonial Grandfather Clock Assembly Introduction Movement Installation Important Notes