6WG1-TQA Workshop Manual N2223 Ex
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Transcript of 6WG1-TQA Workshop Manual N2223 Ex
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7/29/2019 6WG1-TQA Workshop Manual N2223 Ex
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GENERAL INFORMATION
ENGINE EXTERNAL VIEW
Oil filler cap
PCV
SM7700
Crank pulleyAlternator
Thermostat housing
Water pump
Oil port cover
Inlet duct
Fuel filter
Oil dipstickFuel pump
Injection pump
Coupling cover
Oil drain plugBreather hose
Starter motor
Fan pulley
Water outlet pipe
Water draing plug Water inlet pipe
TurbochargerExhaust manifold
Cooling fan
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GENERAL INFORMATION
MAIN DATA AND SPECIFICATIONS
ITEMS 6WG1TQA
Engine type Four cycle, water cooled, in-line, overhead camshaft,direct injection
Combustion chamber Open type in piston crown
Cylinder liner Dry type
Timing drive system Gear drive
No. of cylinders - bore x stroke mm (in) 6 - 147 x 154 (5.79 x 6.06)
Rated output kW/min-1 235.4/1800
Max. torque Nm/min-1 1274.9/1500
No. of piston rings Four rings (Compression rings: 3, Oil ring: 1)
Total piston displacement L (cid) 15.681 (956.9)Compression ratio (to 1) 16.4
Compression pressure at 200 min-1
MPa (kg/cm2/psi) 2.94 (30/426) or more
Engine dimensions mm (in) 1,642 x 1007 x 1,287 (64.6 x 39.6 x 50.7)
Engine weight (Dry) kg (lb) 1,252 (2,764)
Fuel injection order 1 - 5 - 3 - 6 - 2 - 4
Fuel injection timing (TDC) deg 10
Specified fuel type SAE No.2 diesel fuel
Idling speed min-1 900
Valve clearances Intake mm (in) 0.40 (0.016)Exhaust mm (in) 0.40 (0.016)
Intake valves Open at (BTDC) deg 21
Close at (ABDC) deg 27
Exhaust valves Open at (BBDC) deg 52
Close at (ATDC) deg 17
Injection pump Bosch, in-line P-Type
Governor type Mechanical
Injection nozzle Multi-hole type
Injection nozzle opening pressure
MPa (kg/cm2/psi) 19.9 (203/2,886)Main fuel filter type Paper element
Lubrication system
Lubrication method Full flow pressure circulation
Specified engine oil (API grade) CD
Oil pressure (at oil gallery)
kPa (kg/cm2/psi)/min-1 300 (3.1/44.1)/1,200
390 (4.0/56.9)/2,000
Condition: SAE 30 API CD grade engine oil at an
oil temperature of 80 C (176 F)
Oil pump type Gear (Timing gear drive)
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ENGINE OVERHAUL
SM7785
Inspection and Repair
Make the necessary adjustments, repair and partreplacements if excessive wear or damage is discov-ered during inspection.
BRIDGE
Inspect any cracking, damage on bridge and inspectany separation wear out and damage on the surface ofbridge
CLEARANCE BETWEEN CAMSHAFT AND
BRACKET
Measure the clearance between the camshaft andcamshaft bracket.
Standard: 0.065 - 0.125 mm (0.0026 - 0.0049 in)
Limit: 0.15 mm (0.0059 in)
SHAFT IDLE GEAR "C" AND IDLE GEAR "C"
1. Measure the outside diameter of shaft idle gearC.
Standard: 48.93 - 48.96 mm (1.9264 - 1.9286 in)
Limit: 48.85 mm (1.9232 in)2. Measure the clearance between the shaft and idle
gear "C".
Standard: 0.04 - 0.105 mm (0.0016 - 0.0041 in)
Limit: 0.2 mm (0.0079 in.)
SM7784 SM7786
VALVE SPRING
1. Use a vernier calmer to measure the valve springfree height. If the measured value is less than thespecified limit, the valve spring must be replaced.Valve spring free height
Inlet spring:
Standard: 79.3 mm (3.122 in)
Limit: 75.3 mm (2.965 in)
Exhaust spring: outer
Standard: 102.7 mm (4.0433 in)
Limit: 97.6 mm (3.0843 in)
Exhaust spring: inner
Standard: 96.4 mm (3.0795 in)
Limit: 91.7 mm (3.0610 in)