6WG1-TQA Workshop Manual N2223 Ex

download 6WG1-TQA Workshop Manual N2223 Ex

of 3

Transcript of 6WG1-TQA Workshop Manual N2223 Ex

  • 7/29/2019 6WG1-TQA Workshop Manual N2223 Ex

    1/3

    GENERAL INFORMATION

    ENGINE EXTERNAL VIEW

    Oil filler cap

    PCV

    SM7700

    Crank pulleyAlternator

    Thermostat housing

    Water pump

    Oil port cover

    Inlet duct

    Fuel filter

    Oil dipstickFuel pump

    Injection pump

    Coupling cover

    Oil drain plugBreather hose

    Starter motor

    Fan pulley

    Water outlet pipe

    Water draing plug Water inlet pipe

    TurbochargerExhaust manifold

    Cooling fan

  • 7/29/2019 6WG1-TQA Workshop Manual N2223 Ex

    2/3

    GENERAL INFORMATION

    MAIN DATA AND SPECIFICATIONS

    ITEMS 6WG1TQA

    Engine type Four cycle, water cooled, in-line, overhead camshaft,direct injection

    Combustion chamber Open type in piston crown

    Cylinder liner Dry type

    Timing drive system Gear drive

    No. of cylinders - bore x stroke mm (in) 6 - 147 x 154 (5.79 x 6.06)

    Rated output kW/min-1 235.4/1800

    Max. torque Nm/min-1 1274.9/1500

    No. of piston rings Four rings (Compression rings: 3, Oil ring: 1)

    Total piston displacement L (cid) 15.681 (956.9)Compression ratio (to 1) 16.4

    Compression pressure at 200 min-1

    MPa (kg/cm2/psi) 2.94 (30/426) or more

    Engine dimensions mm (in) 1,642 x 1007 x 1,287 (64.6 x 39.6 x 50.7)

    Engine weight (Dry) kg (lb) 1,252 (2,764)

    Fuel injection order 1 - 5 - 3 - 6 - 2 - 4

    Fuel injection timing (TDC) deg 10

    Specified fuel type SAE No.2 diesel fuel

    Idling speed min-1 900

    Valve clearances Intake mm (in) 0.40 (0.016)Exhaust mm (in) 0.40 (0.016)

    Intake valves Open at (BTDC) deg 21

    Close at (ABDC) deg 27

    Exhaust valves Open at (BBDC) deg 52

    Close at (ATDC) deg 17

    Injection pump Bosch, in-line P-Type

    Governor type Mechanical

    Injection nozzle Multi-hole type

    Injection nozzle opening pressure

    MPa (kg/cm2/psi) 19.9 (203/2,886)Main fuel filter type Paper element

    Lubrication system

    Lubrication method Full flow pressure circulation

    Specified engine oil (API grade) CD

    Oil pressure (at oil gallery)

    kPa (kg/cm2/psi)/min-1 300 (3.1/44.1)/1,200

    390 (4.0/56.9)/2,000

    Condition: SAE 30 API CD grade engine oil at an

    oil temperature of 80 C (176 F)

    Oil pump type Gear (Timing gear drive)

  • 7/29/2019 6WG1-TQA Workshop Manual N2223 Ex

    3/3

    ENGINE OVERHAUL

    SM7785

    Inspection and Repair

    Make the necessary adjustments, repair and partreplacements if excessive wear or damage is discov-ered during inspection.

    BRIDGE

    Inspect any cracking, damage on bridge and inspectany separation wear out and damage on the surface ofbridge

    CLEARANCE BETWEEN CAMSHAFT AND

    BRACKET

    Measure the clearance between the camshaft andcamshaft bracket.

    Standard: 0.065 - 0.125 mm (0.0026 - 0.0049 in)

    Limit: 0.15 mm (0.0059 in)

    SHAFT IDLE GEAR "C" AND IDLE GEAR "C"

    1. Measure the outside diameter of shaft idle gearC.

    Standard: 48.93 - 48.96 mm (1.9264 - 1.9286 in)

    Limit: 48.85 mm (1.9232 in)2. Measure the clearance between the shaft and idle

    gear "C".

    Standard: 0.04 - 0.105 mm (0.0016 - 0.0041 in)

    Limit: 0.2 mm (0.0079 in.)

    SM7784 SM7786

    VALVE SPRING

    1. Use a vernier calmer to measure the valve springfree height. If the measured value is less than thespecified limit, the valve spring must be replaced.Valve spring free height

    Inlet spring:

    Standard: 79.3 mm (3.122 in)

    Limit: 75.3 mm (2.965 in)

    Exhaust spring: outer

    Standard: 102.7 mm (4.0433 in)

    Limit: 97.6 mm (3.0843 in)

    Exhaust spring: inner

    Standard: 96.4 mm (3.0795 in)

    Limit: 91.7 mm (3.0610 in)