65340811-AWS-SWPS-B2-1-1-001

AN SI/AWS B2.1- O0 1 - 90 An American National Standard

Standard Welding Procedure Specification (WPS) for

Standard Welding Procedure Specifica- tion (WPS) Shielded Metal Arc Welding of Carbon Steel, (M=l/P=l, Group 1 or 2), 3/16 through 314 inch, in the As-Welded Con- dition, With Backing

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Site License to Make Copies for Intra-Company Use

This License is issued by the American Welding Society (hereinafter referred to as “AWS”) to you (hereinafter referred to as “Licensee”) based upon your application and conditions:

i. By becoming a Licensee, Licensee agrees to all the terms contained in this License.

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3. Any reproduction must include the following copyright notice: “Copyright by the American Welding Society. Reproduced with the express written permission of the American Welding Society.”

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5. Reproduction of this Standard Welding Procedure signifies that you agree with the terms of the License. if you do not agree with the terms of this License please remm this document, and a new document without the copyright notice will be issued.

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Keywords -welding procedure specification, base metal, dowable joint designs, filer metd, carbon steel, plate and pipe, manual shielded metal arc welding

ANSVAWS 82.1.001-90 An American National Standard

Approved by American National Standards Institute

December 18,1989

Standard Welding Procedure

Specification (WPS)

Shielded Metal Arc Welding of Carbon Steel,

(M-l/P-l, Group 1 or 2),

3/16 through 3/4 inch, in the

As-Welded Condition, With Backing

Prepared by AWS Commitee on Welding Qualification

Under the Direction of AWS Technical Activities Committee

Approved by AWS Board of Directors

Abstract This standard contains the essential welding variables for carbon steel plate and pipe in the thickness range of 3/ 16 through3/4 in., using manual shielded metal arc welding. It cites the base metais and operating conditions necessary to make the weldment, the filler metal specifications, and the allowable joint designs for fillet and groove welds.

American Welding Society 550 N.W. LeJeune Road, P.O. Box 351040, Miami, Florida 33135



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Statement on Use of AWS Standards

All standards (codes, specifications, recommended practices, methods, classifications, and guides) of the American Welding Society are voluntary consensus standards that have been developed in accordance with the rules of the American National Standards Institute. When AWS standards are either incorporated in, or made part of, documents that are included in federaí or state laws and regulations, or the regulations of other governmental bodies, their provisions carry the full legal authority of the statute. In such cases, any changes in those AWS standards must be approved by the governmental body having staimtory jurisdiction before they can become a part of those laws and regulations. In all cases, these standards carry the full legal authority of the contract or other document that invokes the AWS standards. Where this contractual relationship exists, changes in or deviations from requirements of an AWS standard must be by agreement between the contracting parties.

International Standard Book Number: 0-87171-318-7

American Welding Society, 550 N.W. LeJeune Road, Miami. Florida 33126

* 1990 by American Welding Society. All rights reserved

Printed in the United States of America

Reprinted: July 1995 and March 1996

Note: The primary purpose of AWS is to serve and benefit its members. To this end, AWS provides a forum for the exchange, consideration, and discussion of ideas and proposals that are relevant to the welding industry and the consensus of which forms the basis for these standards. By providing such a forum, AWS does not assume any duties to which a user of these standards may be required to adhere. By publishing this standard, the American Welding Society does not insure anyone using the information it contains against any liability arising from that use. Publication of a standard by the American Welding Society does not carry with it any right to make, use, or sell any patented items. Users of the information in this standard should make an independent, substantiating investigation of the validity of that information for their particular use and the patent status of any item referred to herein.

With regard to technical inquiries made concerning AWS standards, oral opinions on AWS standards may be rendered. However, such opinions represent only the personal opinions of the particular individuals giving them. These individuals do not speak on behalf of AWS, nor do these oral opinions constitute oficial or unofficial opinions or interpretations of AWS. In addition, oral opinions are informal and should not be used as a substitute for an oficial interpretation.

This standard is subject to revision at any time by the AWS Welding Qualification Committee. It must be reviewed every five years and if not revised, it must be either reapproved or withdrawn. Comments (recommendations, additions, or deletions) and any pertinent data that may be of use in improving this standard are requested and should be addressed to AWS Headquarters. Such comments will receive careful consideration by the AWS Welding Qualification Committee and the author of the comments will be informed of the Committee's response to the comments. Guests are invited to attend all meetings of the AWS Welding Qualification Committee to express their comments verbally. Procedures for appeal of an adverse decision concerning all such comments are provided in the Rules of Operation of the Technical Activities Committee. A copy of these Rules can be obtained from the American Welding Society, 550 N.W. Meune Road, Miami, Florida 33126.



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Personnel

AWS Committee on Weldiig QuaWication

I: J. Anderson, Chairman D. L. Sprow. Vice Chairman M. J. Houle, Vice Chairman

.D. R. Papenfuss, Vice Chairman R X. Neary, Secretary

K L. Ballis H. B. Cary

P. B. Dickerson** W. D. Doty

R A. Dunn J. J. Faleo* E. H. Grap J. E. Hinkel

R. U? Jackson J. U? McGrew G. E. Metzger C. L. NulP

A. S. Olivares

G. FK @ler** S. Panezic D. J. Schell J. J. Sekely

A. W; Sindel W R. Smith, Sr.**

C. E. Spaeder V. b?! Sutter

G. M. Wisbrock, Jr.

Bechtel Group, Incorporated McDermott Incorporated Welding Engineering Services The Boeing Company American Welding Society Columbia Gas Distribution Companies Hobart Brothers Company Aluminum Company of America Doty and Associates StepSan Limited Consultants Army Materials and Mechanics Research Center U.S. Nuclear Regulatory Commission Lincoln Electric Company Consultant Babcock and Wilcox Wright-Patterson Air Force Base Naval Sea Systems Command The Hartford Steam Boiler Inspection and Insurance Company Welding Research Council Canadian Welding Bureau Westinghouse Idaho Nuclear Company Incorporated Welding Services, Incorporated C-E Natco Bechtel Group, Incorporated Lehigh University American Welding Institute LTV Missiles and Electronics Group Missiles Divisicn

'Advisor **Retired

iii Copyright American Welding Society Provided by IHS under license with AWS Licensee=Loc 25-27Venezuela/Parlaguan,Puerto la Cr,San Die/5919206111, User=hern


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Foreword

(This Foreword is not a part of the ANSIIAWS B2.1.001-90, Standard Welding Procedure Specfication, but is included for information purposes oniy.)

' The American Welding Society and the Welding Research Council have joined in a cooperative effort to generate standard welding procedures for industry. The need for pretested welding procedures that are supported by adequate test data and that satisfy the technical requirements for the commonly used construction codes and specifications has been expressed by many individuals and organizations. The purpose of a welding procedure qualification is to provide test data for assessing the properties of a weld joint.

This Welding Procedure Specification is an outgrowth of the coordinated work of the Welding Procedures Committees of WRC and the Committee on Welding Qualification of AWS. The Welding Procedures Committee has provided the test data documented on Procedure Qualification Records, which are available from the Welding Research Council.

The welding terms used in this specification shall be interpreted in accordance with the definitions given in the latest edition of ANSI/ AWS A3.0, Standard Welding Terms and De$nitions. Welding symbols shall be those shown in the latest edition of ANSI/ AWS A2.4, Symbok for Welding and Nondestructive Testing.

The AWS Committee on Welding Qualification was formed in 1979 to provide welding standards concerning the subject of qualification. The primary document developed by this Committee is AWS B2.1, Standard for Welding Procedure and Performance Qualification. This document established the foundation and framework for Standard Welding Procedure Specifications.

Comments on this publication will be most welcome. They should be addressed to: Secretary, AWS Committee on Welding Qualification, 550 N.W. LeJeune Road, P.O. Box 351040, Miami, Florida 33135.

iv



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ANSVAWS 62.1.001-90 Page 1 of 4

Standard Weldins Procedure Specification (WPS)

Shielded Metal Arc Welding of Carbon Steel (M-VP-I, Group I or 2), 3/16 through 3/4 inch, in the As-Welded Condition, with Backing.

Welding Research Council -Supporting PQR Numbers: OOIA, 002A

Application The data to support this Standard Welding Procedure

Specification (WPS) have been derived from two or more Procedure Qualification Records (PQR’s) com- pleted according to the requirements in AWS B2.1 under the auspices of the Welding Research Council. This Standard WPS is not valid using conditions and variables outside the ranges listed. The American Welding Society considers that this Standard WPS presents information for producing an acceptable weld using the conditions and variables listed. The user needs a significant knowledge of welding and accepts full responsibility for the performance of the weld and for providing the engineering capability, qualified personnel, and proper equipment to implement this Standard Welding Proce- dure Specification.

The referencing fabrication code or specification and the engineering requirements are intended to specify any requirements related to design, need for heat-treatment, fabricating, tolerances, quality control, safe welding and

- 1. Welding Research Council, 345 East 47th Street, New York, Ny 10017

testing practices, and examinations and tests applicable to the end product.

A Standard WPS does not replace or substitute for fabrication codes, specifications, contract requirements, or capability and judgement on the part of the user. A Standard WPS is to be used only as permitted by the applicable fabrication code, specification, or contract document. The ability to produce production welds having properties suitable for the application depends upon supplementing the Standard WPS with appropriate performance qualification tests and sound engineering judgment.

A Standard WPS may be supplemented by attached or referenced information and instructions that may be necessary to make an acceptable weldment.

Safety precautions shall conform to the latest edition of ANSI/ ASC 249.1, Safeiy in Welding and Cuiiing, published by the American Welding Society.

This specification may involve hazardous materials, operations, and equipment. The specification does not purport to address all of the safety problems associated with its use. It is the responsibility of the user to establish appropriate safety and health practices. The user should determine the applicability of any regulatory limitations prior to use.

1

Permission to reproduce for intra-company use only is granted by the American Welding Society Copyright American Welding Society Provided by IHS under license with AWS Licensee=Loc 25-27Venezuela/Parlaguan,Puerto la Cr,San Die/5919206111, User=hern


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ANSVAWS 82.1.001-90 Page 2 of 4

Standard Welding Procedure Specification (WPS) PROCESS

BASE METAL:

BASE METAL THICKNESS RANGE

WELD METAL THICKNESS RANGE:

MAXIMUM WELD BEAD THICKNESS:

BACKING:

BACKING MATERIAL

ALLOWABLE JOINT DESIGNS

WELDING POSITIONS

VERTICAL WELDING PROGRESSION:

NOTCH TOUGHNESS

PREHEAT TEMPERATURE:

INTER PASS TEMPE RATURE

PREHEAT TEMPERATURE MAINTENANCE:

POSTWELD HEAT-TREATMENT:

TECHNIQUE

SINGLE OR MULTIPLE ELECTRODE:

SINGLE OR MULTIPLE PASS:

FILLER METAL SPECIFICATION

PULSED POWER WELDING:

CONSUMABLE INSERT

SMAW (Shielded Metal Arc Welding)

Carbon Steel2, M-1 or P-1, Group 1 or 2 to

Groove Weld: 3/16 through 3/4 in. Fillet Weld: 3/16 in. minimum

Groove Weld: 3/16 through 3/4 in., plus

Fillet Weld Leg: 3/16 through 3/4 in.

1/4 in.

Yes Carbon Steel2, M-1 or P-1, Group 1,2, or 3

See Figure 1

Al I

Manual

M-1 or P-1, Group 1 or 2

reinforcement

UP Not Qualified for Notch Toughness Applications

5OoF minimum, 35OoF maximum

50° F minimum, 350° F maximum

Continuous or special heating not required

None (not qualified for PWHT)

Beads: Stringer or weave Peening: No Cleaning: Joint shall be dry prior to welding Initial Cleaning: Mechanical or chemical Interpass Cleaning: Mechanical only

Single

Either

ANSVAWS A5.1 ASME SFA 5.1 AWS/ASME2 A Number 1, F Number 4

No

No

2. As detailed in AWS B2.1 and ASME Section IX.

2 Permission to reproduce for intra-company use only is granted by the American Welding Society Copyright American Welding Society

Provided by IHS under license with AWS Licensee=Loc 25-27Venezuela/Parlaguan,Puerto la Cr,San Die/5919206111, User=hernNot for Resale, 09/02/2005 09:33:28 MDTNo reproduction or networking permitted without license from IHS

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ANSVAWS 82.1 .O01 -90 Page 3 of 4

Standard Welding Procedure Specification (WPS) WELDING PARAMETERS

FILLER METAL' CURRENT AMPERES

BEADS Classification Dia. (in.) Type and Polarity Groove and fi l let

E7016 3/32 I :;2

DCEP DCEP DCEP

65/11 O 1 10/150 140/200

E ] Fill E701 8 [ :F 5/32

DCEP DCEP DCEP

70/115 115/165 150/220

*Note: Care of the electrodes prior to use shall be as recommended by the electrode manufacturer to ensure that the low hydrogen characteristics are maintained.

COMPANY NAME

In the name of the Company stated above, I accept full responsibility forthe application of this Standard WPS for use with

Dated Fabrication Document

DATE APPROVED BY TITLE

3



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ANSIIAWS 82.1.001-90 Page 4 of 4

Standard Welding Procedure Specification (WPS) Fillet Welds: All Joints

Groove Welds: For plate, flat products, and structural shapes, see Joints 1,' 2, and 3. For pipe and other tubular products, see Joint 3.

45O MIN. n

+1/4 in. -1/16 ih

JOINT 1

I a \-,

a = R =

f =

JOINT 2

75O f 15O 3/16 in. +5/16 in.

-1/16 in. 1,16 +1/16 in.

-1116 in.

JOINT 3

Figure 1 - Allowable Joint Designs

Metric Conversions

in. mm OF O C

1/16 1.6 60 10 3/32 2.4 350 175

1/8 3.2 5/32 4.0 3/16 4.8

1/4 6.4 1/2 12.7 314 19.0

4



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65340811-AWS-SWPS-B2-1-1-001

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