4th Semester Mechanic Motor Vehicle.152152616

8/12/2019 4th Semester Mechanic Motor Vehicle.152152616

1/11

SYLLABUS OF SEMESTER SYSTEM

FOR THE TRADE

OF

Mechanic Motor Vehicle(Automobile Trade

(4thsemester)

U!DER

"RAFTSME! TRA#!#!$ S"HEME ("TS

YEAR 2012

Designed By

Government of India

Ministry of Labour (D.G.E.&T.)

"E!TRAL STAFF TRA#!#!$ A!D RESEAR"H #!ST#TUTE

EN-!o"#$ %e"tor-$ %a!t La#e

'o!#ata


2/11

utomobi!e Trade Me"hani" Diese!MM4th semester *a+e %of &&

Li't o trade committee member' a))ro*ed the '+llabu' o 'eme'ter '+'tem or the

trade o Mechanic Motor Vehicle (Automobile Trade held at AT#, "hennai

Sl-

!o-

!ame . De'i/nation Re)re'entin/ Or/ani'ation Remar0'

& Shri R- Senthil 1umar, Director AT#, "hennai "hairman

% Shri S-Harinath Babu, 2oint Director o Trainin/ AT#, "hennai Member

3 Shri E-Bala0ri'hna, E45 2oint Director o Trainin/ !#M#, "hennai Member

6 Shri A-Su/anthan, A''i'tant Trainin/ Oicer $o*t, #T#, Ara00onam Member

7 Shri !- Rame'h 1umar, Trainin/ Oicer "T#, "hennai Member

8 Shri T !anda/o)al, Anna Uni*er'it+, "hennai Member

9 Shri 1- Thani+ara'au, A''i'tant Trainin/ Oicer $o*t - #T#, Trich+ Member

: Shri ;-1- Rama0ri'hnan !air Ram international #ndu'trial

Academ+ () Ltd, "hennai

Member

< Shri S-Arul Sel*an, A''i'tant )roe''or De)t Auto En//, M-#-T, Anna

Uni*er'it+, "hennai-

Member

&= Shri S- 2a+ara>, A''ociate ;roe''or De)t Auto En//, M-#-T, Anna

Uni*er'it+, "hennai-

Member

&& Shri R- La0'hmanan Bo'ch Ltd, Ban/alore Member

&% Shri V-"handraMohan !ATR#;, $lobal Automoti*e

Re'earch centre, "hennai

Member

&3 Shri V-Vadi*elan !ATR#;, $lobal Automoti*e

Re'earch centre, "hennai

Member

&6 Shri A-D-She?ale Trainin/ Oicer "T#, chennai Member

&7 Shri B- $ridharan Vi'a Die'el Ser*ice, "hennai Member

&8 Shri 1-0-Vala'ara>an , Vice )re'ident T?o @heeler ?or0'ho) o?ner'

A''ociation, "hennai

Member

&9 Shri 2a+a)al, T?o @heeler ?or0'ho) o?ner'


Member

&: Shri V- Vadi*elan T?o @heeler ?or0'ho) o?ner'


Member

&< Shri S+ed'h?ath T?o @heeler ?or0'ho) o?ner'


Member

%= ;- Mar*elda'', A''i'tant Director o Trainin/

(Electronic'

AT#, "hennai Member

%& 1- ArulSel*i, Trainin/ Oicer (Electronic' AT#, "hennai Member

%% Shri $urcharan Sin/h, A''i'tant Director o Trainin/ AT#, Ludhiana Member

%3 Shri O-R- Ar>un Mohan, A''i'tant E4ecuti*e En/ineer A/ricultural En// De)t,"hennai Member

%6 Shri R-Muru/e'an, A''i'tant E4ecuti*e En/ineer A/ricultural En// De)t,"hennai Member

%7 Shri Rama0ri'hne $o?da, A''i'tant Director o Trainin/ FT#, Ban/alore Member

%8 "-Yu*ara>, A''i'tant Director o Trainin/ AT#, "hennai Member


3/11

utomobi!e Trade Me"hani" Diese!MM4th semester *a+e 3of &&

$E!ERAL #!FORMAT#O!

,. Name of the Trade Mechanic Motor Vehicle-

. N./.0. /ode No.

1. Duration of /raftsmen Trainin+ 23 months -4th%emester (2 years "ourse.)

4. Entry ua!ifi"ation *ass in ,2th/!ass under ,25 system of Edu"ation

6. 7nit stren+th 2

5 ;ar0in/ area &7%

S-mtr' 'e)arate

b) /!ass room 12 s8.meter.

9. *o:er norms 4.; 'ed board of

te"hni"a! edu"ation :ith t:o years e?@erien"e in the re!evant fie!d

0A

,2th=Madhyami" @ass 5 NT/=N/ in the re!evant Trade


4/11


S+llabu' or the Trade o Mechanic Motor Vehicle -(Automobile Trade

under "-T-S-

Duration C Si4 Month

Fourth Seme'ter


5/11


e-

*iston rin+$ *iston as @erservi"e manua!.

/he"#in+ & "han+in+ an airfi!ter

/ir"!e$ !en+th of ar"$

Timin+ mar#s$ :hee!

revo!utions anddistan"e trave!!ed$

"a!"u!ation of va!ve

o@enin+ area.

free hand s#et"hin+

of stro#e and 4 stro#e

en+ines.

Free hand s#et"hin+ of

Inta#e system ande?haust system$ir "!eaners.

4 & 6 $a'oline Fuel S+'tem' Des"ri@tion ofGaso!ine fue!,

Gaso!ine fue! "hara"teristi"s,

/ontro!!in+ fue! burn,

%toi"hiometri" ratio, ir density,

Fue! su@@!y system, *ressure &

va"uum/arburetor o@eration

/arburation,

/arburetor system "om@onents,/arburetor systems, Meterin+ Cets,

""e!eratin+, /arburetor barre!s

/arbureted system "om@onents

The "arburetor, Me"hani"a! fue!

@um@s, E!e"tri" fue! @um@s, Tan#s

& !ines, Fue! !ines, /har"oa!

"anister, /arburetor fi!ters

%im@!e re@airs in fue!feed system

overhau!in+ of fue!@um@$ "arburetors$ fue!

Fi!ters and air "!eaners.Ae@air to a "ar

"arburetors adCustin+f!oat !eve! and s!o:

s@eed adCustments studyin+ the fue! f!o:

"ir"uit in "arburetor

*ra"ti"e in en+ine tune

u@ in a vehi"!e testin+va"uum and

"om@ression of en+ine$adCustin+ ta@@ets settin+

i+nition timin+ and

adCustin+ "arburetor

For s!o: s@eeds.

/a!"u!ation of @iston$En+ine dis@!a"ement.

%:e@t vo!ume$"!earan"e vo!ume$ tota!

vo!ume$ /om@ressionratio /he"# your

resu!tsby !oo#in+ in the

manufa"turers manua!.

7nits of eat$ Tem@$*ressure and its

"onversion.

asi" of "a!orifi" va!ue

"a!"u!ation./om@arison of various

fue! :.r.to "a!orifi"va!ues. Ae!evant

"ombustion e8uation$Detonation.

Free hand s#et"hin+ ofva!ve 0@eratin+

me"hanisms$Free hand s#et"hin+ of

/arburetor$!o"# dia+ram of

*etro! fue! feed system

3 & 9 #ntroduction to Electronic

uel in>ection (EF# uel

'u))l+ '+'tem ,asi" EFI@rin"i@!es, ir su@@!y, ir vo!ume,Mu!ti-@oint inCe"tion systems

(M;#M;F#, %imu!taneous

inCe"tion,Effi"ient "ombustion

EF# uel 'u))l+ '+'tem

com)onent'

Fue! @um@s, Fue! fi!ters, Tan#s &!ines, Fue! !ines, Fue! rai!, Fue!

@ressure re+u!ator, InCe"tors,Ta"hometri" re!ay, Thermotime

s:it"h, EFI sensors,

*otentiometer, u?i!iary air

va!ves, Id!e s@eed "ontro! devi"es,Inertia sensors-

*ra"ti"e on /!eanin+ fue!tan#$ "he"#in+ for !ea#s in

Fue! tan#.Identifi"ation of various

"om@onents of M*FIsystem.

Testin+ of M*FI"om@onents and re@!a"ement

if ne"essary./he"# de!ivery from fue!

*[email protected]@!a"in+ a fue! fi!ter

-

n+e!s & rotationTy@e of an+e!s$ addin+

and subtra"tin+ an+!e$E?am@!es of an+!es in

automotive :or#Ty@e of trian+!e$

*ytha+orass theorem

Tri+nometery-7sin+ s"ientifi"

"a!"u!ator to find the

va!ue of sin$ "os$tan+ent :ith e?am@!esin automotive

a@@!i"ation$

!o"# dia+ram ofM*FI system.

Internationa! standard

and norms for testin+of M*FI.

Free hand s#et"hin+ of

:irin+ dia+ram ofM*FI system

Free hand s#et"hin+ ofsymbo!s used invehi"!e e!e"tri"a!

systems.

; & B Introdu"tion to EF# En/ine

Mana/ement-EFIo@eration

Identifi"ation ofE!e"troni" "ontro!

7nit.

inary system$ Mostsi+nifi"ant it (M%)$

Least si+nifi"ant it

%#et"hin+ of variousE!e"troni" devi"es used

in motor
http://www.cdxetextbook.com/fuelSys/gasoline/efiOp/efficientcombustion.htmlhttp://www.cdxetextbook.com/fuelSys/gasoline/efiOp/efficientcombustion.htmlhttp://www.cdxetextbook.com/fuelSys/gasoline/fuelSystem/repfuelfilter.htmlhttp://www.cdxetextbook.com/fuelSys/gasoline/fuelSystem/repfuelfilter.htmlhttp://www.cdxetextbook.com/fuelSys/gasoline/efiOp/efficientcombustion.html


6/11


L#ST OF TOOLS . EU#;M!T FOR SEMESTER#V

FOR THE TRADE OF Mechanic Motor Vehicle - (Automobile Trade

(Unit SiGe C %=

%!.No #tem ?ith ')eciication ty

Trainee' Tool 0it

, %tee! ru!e ,6 "m in"h and metri" 25,

%tee! ru!e 12 "m in"h and metri" 25,

1 %tee! measurin+ ta@e ,2 meter in a "ase 25,

4 Try %8uare ,2 "m !ade 25,

6 /a!i@ers outside ,6 "m s@rin+ 25,

3 /a!i@er inside ,6 "m %@rin+ 25,

9 Dividers ,6 "m %@rin+ 25,
http://www.cdxetextbook.com/fuelSys/efi/sensors/title.htmlhttp://www.cdxetextbook.com/electrical/chargStartLight/altCons/rotor.html


7/11


; %afety +!asses 25,

B %"riber ,6 "m 25,

,2 'nife doub!e !ade E!e"tri"ian 25,

,,


8/11

utomobi!e Trade Me"hani" Diese!MM4th semester *a+e :of &&

3, Dividers ,6 "m %@rin+

3 %"riber ,6 "m

31 %"riber :ith s"ribin+ b!a"# universa!

34 *un"h Letter 4mm set

36 /hise!s "ross "ut 22 mm H 3mm

33 /hise! ,2 "m f!at

39 a!! *een ammer 2.96 '+

3; ammer "o@@er , '+ :ith hand!e

3B ammer Ma!!et

92 ammer *!asti"

9, ammer ba!! @een 2.6 #+ :ith hand!e

9 *hi!i@s %"re: Driver set of 6 @ie"es (,22 mm to 122 mm) sets

91 Insu!ated %"re: driver 12 "m ? Bmm b!ade

94 Insu!ated %"re: driver 2 "m ? Bmm b!ade

96 E!e"tri" testin+ s"re: driver

93 !!en 'ey set of , @ie"es (mm to ,4mm)

99 and vi"e 19 mm

9; es 3 to 1 mm.

B2 %@anner T. f!o"#s for s"re:in+ u@ and u@-s"re:in+ ina""essib!e @ositions

B, %@anner /!yburn ,6 "m ,B Ma+neto s@anner set :ith ; s@anners , set

B1 %@irit !eve! 62$ 26 metre

B4 n+!e @!ate si>e 22?,22?22mm

B6 n+!e @!ate adCustab!e 62?,62?,96 ,

B3 *!iers "ombination 2 "m.

B9 *!iers side "uttin+ ,6 "m

B; *!iers round nose ,6 "m

BB *!iers f!at nose ,6 "m

,22 i"e +ri@ @!iers

,2, /ir"!i@ @!iers E?@andin+ and "ontra"tin+ ty@e ,6"m and 2"m ea"h

,2 Gri@


9/11

utomobi!e Trade Me"hani" Diese!MM4th semester *a+e es) by 2.6 mm 4

,; Dri!! @oint an+!e +au+e ,

,B %et of sto"# and dies - 7N/$ 7NF and metri" sets

,12 Ta@s and :ren"hes - 7N/$ 7NF and metri" sets

,1, Ta@s and Dies "om@!ete sets (6 ty@es) , set

,1 and reamers adCustab!e ,2.6 to ,,.6 mm$ ,,.6 to ,.96 mm$ ,.96 to ,4.6

mm and ,4.6 to ,6.96 mm

sets

,11 La@@in+ abrasives ("onsumab!e) s

re8uired,14 0i! "an 2.6=2.6 !iter "a@a"ity

,16 0i! %tone ,6 "m ? 6 "m ? .6 "m ,

,13 Different ty@e +as#et materia! ("onsumab!e) s

re8uired

,19 Different ty@e of oi! sea! ("onsumab!e) s

re8uired

,1; %heet Meta! Gau+e

,1B Fee!er +au+e 2 b!ades (metri")

,42 %trai+ht ed+e +au+e ft. ,

,4, %trai+ht ed+e +au+e 4 ft. ,

,4 Thread @it"h +au+e metri"$ %H$ %F$ M/$ MF & %E ,

,41 Lad!e ,62mm Dia ,

,44 !o: Lam@ , !itre

,46 /ro: bar B,2 ?6mm

,43 o!tmeter 62=D/ 6

,49 mmeter 122= 32 D/ :ith e?terna! shunt 6

,4; D/ 0hmmeter 2 to 122 0hms$ mid s"a!es at 2 0hms ,

,4B E!e"tri" %o!derin+ Iron 12 32 :atts 12 6 :atts ea"h

,62 /o@@er bit so!derin+ iron 2.6 '+ 6

,6, Thimb!es of different si>es

,6


10/11

utomobi!e Trade Me"hani" Diese!MM4th semester *a+e &=of &&

,39 %tarter motor a?ia! ty@e$ @re-en+a+ement ty@e & /o-

a?ia! ty@e

,ea"h

,3; Distributor Due! advan"e ty@e$ re!u"tan"e ty@e , ea"h

,3B Tester s@ar#in+ @!u+ JNE0N Ty@e ,

,92 !ternator assemb!y used for LM

,9, %tarter motor assemb!y used for LM

,9 E!e"troni" en+ine "ontro! modu!e ,

,91


11/11

utomobi!e Trade Me"hani" Diese!MM4th semester *a+e &&of &&

3. Trainees !o"#er Nos. to a""ommodate 2 !o"#ers

9. Fire E?tin+uishers$ first- aid bo? s re8uired

;. oo# she!f (+!ass @ane!) , No.

B. %tora+e Aa"# s re8uired

,2 %tora+e she!f s re8uired.

,, L/D @roCe"tor , no

, Mu!timedia /D for utomotive a@@!i"ation s re8uired

,1 Des#to@ "om@uter and re!ated M% offi"e soft:are 4 No

,4 0n!ine 7*% ' , No

,6 Laser @rinter , No

4th Semester Mechanic Motor Vehicle.152152616

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