Mechanic Diesel /Marine Diesel

Automobile Trade_ MMV_3rd semester Page 3 of 17

SYLLABUS OF SEMESTER SYSTEM

FOR THE TRADE

OF

Mechanic Motor Vehicle

(Automobile Trade)

(3rd semester)

UNDER

CRAFTSMEN TRAINING SCHEME (CTS)

YEAR 2012

Designed By

Government of India

Ministry of Labour (D.G.E.&T.)

CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE

EN-Block, Sector-V, Salt Lake

Kolkata

List of trade committee members approved the syllabus of semester system for the

trade of Mechanic Motor Vehicle (Automobile Trade) held at ATI, Chennai

Sl. No.Name & DesignationRepresenting OrganisationRemarks

1Shri R. Senthil Kumar, Director ATI, ChennaiChairman

2Shri S.Harinath Babu, Joint Director of Training ATI, ChennaiMember

3Shri E.Balakrishna, Ex_ Joint Director of Training NIMI, ChennaiMember

4Shri A.Suganthan, Assistant Training Officer Govt, ITI, ArakkonamMember

5Shri N. Ramesh Kumar, Training OfficerCTI, ChennaiMember

6Shri T Nandagopal,Anna University, ChennaiMember

7Shri K. Thaniyarasau, Assistant Training Officer Govt . ITI, TrichyMember

8Shri P.K. Ramakrishnan NairRam international Industrial Academy (p) Ltd, ChennaiMember

9Shri S.Arul Selvan, Assistant professorDept Auto Engg, M.I.T, Anna University, Chennai.Member

10Shri S. Jayaraj, Associate ProfessorDept Auto Engg, M.I.T, Anna University, Chennai.Member

11Shri R. Lakshmanan Bosch Ltd, BangaloreMember

12Shri V.ChandraMohan NATRIP, Global Automotive Research centre, ChennaiMember

13Shri V.VadivelanNATRIP, Global Automotive Research centre, ChennaiMember

14Shri A.D.Shewale Training OfficerCTI, chennaiMember

15Shri B. Gridharan Visa Diesel Service, ChennaiMember

16Shri K.k.Valasarajan , Vice president Two Wheeler workshop owners Association, ChennaiMember

17Shri Jayapal, Two Wheeler workshop owners Association, ChennaiMember

18Shri V. Vadivelan Two Wheeler workshop owners Association, ChennaiMember

19Shri SyedshwathTwo Wheeler workshop owners Association, ChennaiMember

20P. Marveldass, Assistant Director of Training

(Electronics) ATI, ChennaiMember

21K. ArulSelvi, Training Officer (Electronics)ATI, ChennaiMember

22Shri Gurcharan Singh, Assistant Director of TrainingATI, LudhianaMember

23Shri O.R. Arjun Mohan, Assistant Executive EngineerAgricultural Engg Dept,ChennaiMember

24Shri R.Murugesan, Assistant Executive EngineerAgricultural Engg Dept,ChennaiMember

25Shri Ramakrishne Gowda, Assistant Director of Training FTI, BangaloreMember

26C.Yuvaraj, Assistant Director of Training ATI, ChennaiMember

GENERAL INFORMATION

1. Name of the Trade : Mechanic Motor Vehicle.

2. N.C.O. Code No. :

3. Duration of Craftsmen Training : 06 months -3rd Semester ( 02 years course.)4. Entry Qualification : Pass in 10th Class under 10+2 system of Education5. Unit strength : 20

6. Space norms : a) Workshop: 120 Sq. Mtrs

+ Parking area 152 Sq.mtrs separate

b) Class room: 30 sq.meter.

7. Power norms : 4.8 KW

8. Instructors Qualification: Degree in Mechanical/Automobile Engineering from

recognized engg. college/university with one year experience in the

relevant field OR

Diploma in Mechanical/Automobile Engg from recognized board of

technical education with two years experience in the relevant field

OR

10th/Madhyamic pass + NTC/NAC in the relevant Trade

With 3 years post qualification experience in the relevant field.

9. Desirable qualification: Preference will be given to a candidate with CITS.

(If not done CITS than must be trained within 02yrs on joining)Syllabus for the Trade of Mechanic Motor Vehicle.(Automobile Trade) under C.T.S.

Duration : Six Month

Third SemesterWeek No.Trade TheoryPracticalVocational Science and CalculationEngineering Drawing

1

Study of different major components & assemblies of heavy vehicle, and different make (indigenous). Name plate-constructional differences and their merits.

leading manufacturers in Heavy vehicle IndustryIdentification of different major components of Heavy vehicle and their function & placement study of different make lorry/bus/tractor in Institute with different dealers or organizations.

2 Review of Trouble shooting:

Causes and remedy for

Engine Not starting Mechanical &

Electrical causes,High fuel consumption,Engine overheating,Low Power Generation,Excessive oil consumption,Low/High Engine Oil Pressure,Engine Noise.Trouble shooting Practice with Heavy vehicle.Materials used in the construction of different parts of Heavy vehicle.

Simple Blue Print Reading and I.S.I. symbols of different materials

3-5Clutches & Manual Transmissions-ClutchesClutch principles, Single-plate clutches, Multi-plate clutches, Dual mass flywheels, Operating mechanismsClutch components-Pressure plate, Driven/center plate, Throw-out bearingManual transmissions-Gear ratios, Compound gear trains, Gear selection, Bearings, Oil seals & gasketsGearbox layout & operation

Gearbox layouts, Transaxle designs, Gearbox operation, Baulk-ring synchromesh unit , Transaxle synchromesh unit

Practice on adjusting clutch pedal play-removing gearbox and clutch assembly from Light & Heavy Vehicle. Dismantling clutch assembly, cleaning inspecting parts.

Removing & fitting of new pilot bearing, removing & fitting of ring gear in fly wheel relining a clutch plate checking condition of flywheel and pressure plate surface for reconditioning.

Assembling of pressure plate adjusting the fingers checking run out of fly wheel and aligning clutch assembly with flywheel.

Dismantling cleaning and assembling of gearshift mechanism changing oil in gear box Dismantling a synchromesh gear box, cleaning, inspecting parts replacing worn out defective parts assembling & testing for correct performance identifying noises from gear boxes and rectifying.Study of Gear nomenclature.Applied problems in force, work-done, energy & power.

Applied problems in horsepower calculation of speed ratios in 4-speed gearbox & 5-speed gearbox.

Isometric drawing of simple objects such as squire and rectangular blocks with grooves- keyways.

Isometric view of clutch pedal- clutch release bearing-fork and clutch plate-free hand sketching of clutch assembly.

Free hand sketching of shifter mechanism and hear shift lever.

Free hand sketching of the arrangement of gears inside the sliding mesh gear box in different gear positions.

6-8Final Drive & Drive Shafts - Basic layouts

Front-wheel drive layout, Rear-wheel drive layout, Four-wheel drive layout, All-wheel drive layout, 4WD v/s AWDFront-wheel driveFront-wheel drive shafts, Front-wheel final drives, Front-wheel differentialsRear-wheel drive-Propeller shaft, Universal joints, Rear-wheel final drives, Salisbury axles, Rear-wheel drive differentials, Limited slip differentials.Four-wheel drive- Four-wheel drive shafts, Four-wheel final drive, Four-wheel drive transfer case, Freewheeling hubs, Four-wheel drive differentialsAll-wheel drive- four wheel final drives, All-wheel drive transfer case, Transfer case differential action.Practice on Removing open type propeller shaft from vehicle, Practice on removing universal joints cleaning replacing worn out parts, re-assembling & refitting to vehicle-special precautions while removing torque tube drive shaft.

Practice on Removing and refitting rear axle assembly.

Practice on overhauling & inspection of rear axle. Practice on overhauling & inspection of differential assembly.

Trouble shooting causes and remedy for clutch slip, clutch noise, clutch binding, hard clutch, gearbox noise, gear slip, rear axle noise, propeller shaft noise, universal joint noise, differential noise.Study of Gear terminology,

Belt drives, Problems on gear and belt drives.

Gear ratio calculation,

Free hand sketching ofFront-wheel drive layout, Rear-wheel drive layout, Four-wheel drive layout, All-wheel drive layout, joints & Universal Joint.

9-11 Automatic Transmissions-Torque convertersTorque converter principles, drive plate, Converter operation, Torque multiplication, Fluid flow, Heat exchanger, Lock-up converters, clutchesPlanetary gearing-Planetary gears, Simple planetary gear sets, Compound planetary gear sets, Automatic transmission brake bands, Multi-disc clutches, Electronic control transmission -Electronic control Unit, Fully hydraulically controlled transmission, Electronic shift programs, Manual selectionLayout & operation for P,R,N&D (1st & 2nd)Selector positions, Planetary gear set, High range power flow, Low range power flowServos & clutches-Rear servo, Front servo, One way clutch, Multi-plate front clutch, Clutch pack, Rear clutch.Hydraulic system & controls-Hydraulic system components, Spool valves, Regulating or flow control valves, Control valves, OrificesValve types & functions Basic valve action, Regulator & control valves, Shift & governor valvesPressure regulation-The primary regulating valve, Line pressure variation, Modulator valve pressure, The governor, Governor pressure, Kickdown pressure.Flow control-Gear position 1, 1-2 shift valve, 2-3 shift valve assembly, The servo orifice control valve, 3-2 kick downContinuously variable transmission (C.V.T.)Continuously variable transmission, Drive or reverse, The steel belt, Secondary pulley shaft.Identification of Automatic transmission components

Checking automatic transmission fluid, Changing transmission fluid & filter.

Properties of transmission fluid.

Gear ratio calculation for Automatic transmission.Free hand sketch of Torque converter

Lay out for

gearbox, Selector positions, Planetary gear set, High range power flow, Low range power flow

12-14Steering Systems:-

Description and function of Steering systems, Principles of steering, Rack-and-pinion steering system, Recirculation ball & nut steering system, Four-wheel steering systems, collapsible steering system.Steering boxes & columnsDescription and function of Steering columns, Rack-and-pinion gearbox, Helix, Variable ratio steering, Worm gearbox, Power Assisted steering, Steering process, Flow-control valve, Electric power assisted steering, Basic electric power steering operationSteering arms & components Forward control vehicle steering, Steering linkages, Joints, Bushes/bushingsWheel alignment fundamentals:-Basic principles of wheel alignment, wheel base, wheel track, king pin inclination, Caster, Camber, Scrub radius, Toe-in & toe out, Toe-out on turns, Turning radius, Thrust angle & centerlines. Following practical to be Practiced On Light & Heavy Vehicle.

Practice on removing the drop arm, Check and adjust the turning angle, align the drop arm and steering wheel with the front wheel. Check and correct toe-in.

Practice on removing steering wheel, steering gearbox.

Inspect and overhaul steering boxes, adjusting steering gear backlash, pre-load and adjust toe-in, toe-out, camber angle, castor angle, kingpin inclination and wheel run out. Checking & adjusting power steering fluid, Pressure testing a power steering system, Flushing a power steering system, Inspecting & adjusting an engine drive belt, Servicing a steering system, Servicing wheel bearings. Troubleshooting- Causes and remedy for abnormal wear of tyre, wheel wobbling, poor self centering, hard steering, and vehicle pulling to one side.

Problems in steering geometry-calculation of caster, camber.

Free hand sketching of different types of steering boxes

Free hand sketching of caster, camber, king-pin angle. Ackermans angle toe-in & toe-out.

15-17 Suspension Systems:- Principles of suspension, Suspension force, Unsprung weight, Wheel unit location, DampeningTypes of suspension-Suspension systems, Solid axle, Dead axle, Independent suspension, Rear independent suspension, Rear-wheel drive independent suspension, Adaptive air suspension operationTypes of springs-Description and function of Coil springs, Leaf springs, Torsion bars, Rubber springsShock absorber types- Description and function of Hydraulic shock absorbers, Gas-pressurized shock absorbers, Load-adjustable shock absorbers, Manual adjustable-rate shock absorbers, Electronic adjustable-rate shock absorbers, Automatic load-adjustable shock absorbersFront suspension types & components-Mc person Strut suspension, Short/long arm suspension, Torsion bar suspensionRear suspension types & components-Rigid axle leaf spring suspension, Rigid axle coil spring suspension, Independent type suspension, Rigid non-drive suspension

Following practical to be Practiced On Light & Heavy Vehicle

Practice on visual Inspection of chassis frame for crack, bent and twists.

Overhauling and Inspection of shackle, leaf spring, front & rear suspension.Practice on removing, inspection and assembling of shock absorber Lubricating a suspension system. Definition of longitudinal vibration, Transverse vibration and torsional vibrations.

Simple problem on frequency of Transverse vibration and torsional vibrations.Free hand sketching of Suspension system layouts. Driven rear suspension layouts, Non-driven rear suspension layouts, Independent rear suspension layouts, Front suspension layouts, Bushes/bushings, Arms & linkages

18-19Wheels & Tyres-Wheel types & sizes Wheels, Rim sizes & designations, Types of wheelsTyre types & characteristics Tyres, Radial ply tyres, Radial ply tyre sidewalls, Tyre pressure monitoring systems, Run flat tyres, Space-saver tyres, Tyre distortion, Center of gravityTyre construction-Tyre construction, Types of tyre construction, Tyre materials, Hysteresis, Tyre sizes & designations, Tyre information, Tyre tread designs, Tyre ratings for temperature & traction.Practice on removing wheels from light & Heavy vehicle, dismantling tyres and tubes checking puncture. Assembling inflating to correct pressure. Rotating the wheels in vehicle minor repairs to wheels and tyres, wheel balancing & alignment.

Checking for tyre wear patterns.Rounding of Numbers, Power & roots General rule for indices, Multiplying and dividing numbers in standard form.Free hand sketching of different type of tyre thread design.

20-22Braking Systems :- Principles of braking, Drum & disc brakes, Lever/mechanical advantage, Hydraulic pressure & force, Brake fade, Regenerative braking.Braking systems - Brake type - principles, Air brakes, Exhaust brakes, Electric brakes, Parking brakes, Engine brakes, Regenerative braking

Braking system components-Park brake system, Brake pedal, Brake lines, Brake fluid, Bleeding, Master cylinder, Divided systems, Tandem master cylinder, Power booster or brake unit, Hydraulic brake booster, Electro hydraulic braking (EHB), Applying brakes, Brake force, Brake light switchDrum brakes & components -Drum brake system, Drum brake operation, Brake linings & shoes, Backing plate, Wheel cylindersDisc brakes & components -Disc brake system, Disc brake operation, Disc brake rotors, Disc brake pads, Disc brake calipers, Proportioning valves, Proportioning valve operation, Brake friction materialsAntilock braking system & components-ABS brake system, Antilock braking system operation, Principles of ABS braking, ABS master cylinder, Hydraulic control unit, Wheel speed sensors, ABS with EBD electronic control unit.

Practice on Adjusting brake pedal play, Overhauling and inspection of tandem master cylinder assembly,

Overhauling and inspection of front and rear brake assembly, overhauling and inspection of wheel cylinder assembly

Bleeding hydraulic brakes & Disk brakes.

Overhauling and inspection of vacuum assisted brake assembly.

Overhauling and inspection of disc brake.

Adjusting Air brake s- repair to tank unit, air compressor, wheel brake adjuster- locating air leaks in the brake lines and rectifying general maintenance and care. Brakes procedures-Checking & adjusting brake fluid, Replacing brake fluid, Checking brake pads, Replacing brake pads, Removing & replacing a rotor, Replacing brake linings, Adjusting a parking brake cable.Trouble tracing in braking system of a heavy vehicle adjusting brakes and balancing all four wheel brakes, precautions to be observed while testing brakes points to be remember while preparing the vehicle for brake certificate.

Practice of maintaining of ABS system.Square root of perfect square, square root of whole numbers and decimals relating to braking distance.

Simple levers, problems related to as applied to motor vehicles Meaning of friction examples of useful and wasteful friction in vehicles co efficient of friction-simple problems on frication.

Definition of mass, unit of force-weight of a body- energy and power. Applied problems in force, work done energy and power.

Free hand sketching of brake linings wheel brake assembly sectioned views of master cylinder.

Free hand sketching of brake wheel cylinders cam adjuster, brake shoe assembly and anchor pins.

Freehand sketching the layout of vacuum assisted. Hydraulic brake system

Freehand sketching of the lay out of Air brake system and sketching of slacken adjuster.

23-24Study of Motor Vehicle act Rules & Regulation.Exercise in driving a Lorry/Bus with different implements

25Industrial training OR Project work preferably in cross sectoral trades

26Revision & Test

LIST OF TOOLS & EQUIPMNT FOR SEMESTER-III

FOR THE TRADE OF Mechanic Motor Vehicle. (Automobile Trade)

(Unit Size : 20)

Sl.NoItem with specificationQty

Trainees Tool kit

1Steel rule 15 cm inch and metric 20+1

2Steel rule 30 cm inch and metric 20+1

3Steel measuring tape 10 meter in a case 20+1

4Try Square 10 cm Blade 20+1

5Calipers outside 15 cm spring 20+1

6Caliper inside 15 cm Spring 20+1

7Dividers 15 cm Spring 20+1

8Safety glasses 20+1

9Scriber 15 cm 20+1

10Knife double Blade Electrician 20+1

11Wire insulation Stripper for shinning conductors from 0.4mm to 4mm 20+1

12Electrician testing Pencil (Line / Neon tester) 20+1

13Electrician Screw Driver 250mm 20+1

14Centre punch 10 cm. 20+1

15Chisel cold flat 20 mm x 150 mm20+1

16Hammer ball peen 0.5 kg with handle 20+1

17Screw driver 20cm.X 9mm. Blade 20+1

18Screw driver 30 cm. X 9 mm. Blade 20+1

19Spanner D.E. set of 12 pieces (6mm to 32mm) 20+1

20Pliers combination 20 cm. 20+1

21Pliers side cutting 15 cm 20+1

22Pliers round nose 15 cm 20+1

23Pliers flat nose 15 cm 20+1

24Hands file 20 cm. Second cut flat 20+1

25Hand file 20 cm. Second cut half-round 20+1

26Hand file 20 cm. smooth triangular 20+1

27Hand file 30 cm. bastard 20+1

28Hand file 30 cm. round bastard 20+1

29File card or cleaner20+1

30Wire cutter and stripper20+1

31Steel tool box with lock and key (folding type) 400x200x150 mm20+1

Tools Instruments and General Shop outfits

32Outside micrometer 0 to 25 mm1

33Outside micrometer 25 to 50 mm1

34Outside micrometer 50 to 75 mm1

35Outside micrometer 75 to 100 mm1

36Internal micrometer 5 to 30 mm1

37Depth micrometer 0-25mm1

38Thread Micrometer 0-25mm1

39Adjustable micrometer sprit level to measure flatness, indication and taper with prismatic measuring base1

40Vernier caliper A 200 with inside and depth measurement1

41Direct reading vernier caliper B 300 (direct reading with dial)1

42Vernier depth Gauge 0-150 mm1

43Vernier height gauge 500 mm1

44Telescope gauge1

45Dial gauge type 1 Gr. A (complete with clamping devices and stand)4

46Surface gauge with dial test indicator plunger type i.e. 0.01 mm 2

47Cylinder bore gauge capacity 20 to 160 mm 2

48Tyre pressure gauge2

49Marking Material (Consumable)As required

50Marking out table 90X60X90 cm. 1

51CI surface plate 400 x 400 mm with stand and cover1

52Steel rule 15 cm inch and metric 2

53Steel rule 30 cm inch and metric 2

54Steel measuring tape 10 meter in a case2

55Try Square 10 cm Blade2

56Engineers square 15 cm. Blade 2

57Calipers outside 15 cm spring 2

58Caliper inside 15 cm Spring 2

59Calipers 15 cm Hermaphrodite 2

60Dividers 15 cm Spring 2

61Scriber 15 cm 2

62Scriber with scribing black universal 2

63Punch Letter 4mm 2 set

64Chisels cross cut 200 mm X 6mm 2

65Chisel 10 cm flat 2

66Ball Peen Hammer 0.75 Kg 2

67Hammer copper 1 Kg with handle 2

68Hammer Mallet 2

69Hammer Plastic 2

70Hammer ball peen 0.25 kg with handle 2

71Philips Screw Driver set of 5 pieces (100 mm to 300 mm) 2 sets

72Insulated Screw driver 30 cm x 9mm blade 2

73Insulated Screw driver 20 cm x 9mm blade 2

74Electric testing screw driver 2

75Allen Key set of 12 pieces (2mm to 14mm) 2

76Hand vice 37 mm 2

77Work bench 250 x 120 x 60 cm with 4 vices 12cm Jaw 1

78Magnifying glass 75mm 2

79V Block 75 x 38 mm pair with Clamps 2

80Clamps C 100mm 2

81Clamps C 150mm 2

82Clamps C 200mm 2

83Spanner D.E. set of 12 pieces (6mm to 32mm) 2

84Spanner, adjustable 15cm. 2

85Spanners socket with speed handle, T-bar, ratchet and universal upto 32 mm set of 28 pieces with box 2

86Adjustable spanner (pipe wrench 350 mm) 2

87Spanner, ring set of 12 metric sizes 6 to 32 mm. 2

88Spanner T. flocks for screwing up and up-screwing inaccessible positions 2

89Spanner Clyburn 15 cm 1

90Magneto spanner set with 8 spanners 1 set

91Spirit level 2V 250, 05 metre 2

92Angle plate size 200x100x200mm 2

93Angle plate adjustable 250x150x175 1

94Pliers combination 20 cm. 2

95Pliers side cutting 15 cm 2

96Pliers round nose 15 cm 2

97Pliers flat nose 15 cm 2

98Vice grip pliers 2

99Circlip pliers Expanding and contracting type 15cm and 20cm each 2

100Grip Wrench 200mm 2

101Torque wrenches 5-35 Nm, 12-68 Nm & 50-225 Nm 1 each

102Workshop plain goggles17

103Air impact wrench1

104Air ratchet1

105Air chisel1

106Air blow gun1

107Car Jet washer 1

108Pipe flaring tool1

109Pipe cutting tool1

110Universal puller for removing pulleys, bearings 1

111Cleaning tray 45x30 cm. 4

112Cleaning tray- Aluminum 45 x 30 cm 4

113Stud extractor set of 3 2 sets

114Stud remover with socket handle 1

115Chemical compound for fasteners (Consumable)As required

116Paraffin pressure Gun 2

117Grease Gun 2

118Hacksaw frame adjustable 20-30 cm 2

119Hacksaw blade (consumable)As required

120Flat File 35 cm bastard 4

121Flat File 25 cm second cut 4

122File flat 20 cm bastard 4

123Files assorted sizes and types including safe edge file (20 Nos)2 set

124Drill Twist (assorted) (Consumables)10 Nos

125Drill twist 1.5 mm to 15 mm (various sizes) by 0.5 mm 4

126Drill point angle gauge 1

127Set of stock and dies - UNC, UNF and metric2 sets

128Taps and wrenches - UNC, UNF and metric2 sets

129Hand reamers adjustable 10.5 to 11.25 mm, 11.25 to 12.75 mm, 12.75 to 14.25 mm and 14.25 to 15.75 mm 2sets

130Lapping abrasives (consumable)As required

131Oil can 0.5/0.25 liter capacity 2

132Oil Stone 15 cm x 5 cm x 2.5 cm 1

133Different type of oil seal (consumable)As required

134Sheet Metal Gauge 2

135Feeler gauge 20 blades (metric) 2

136Straight edge gauge 2 ft. 1

137Straight edge gauge 4 ft. 1

138Thread pitch gauge metric, BSX, BSF, MC, MF & SAE 1

139Ladle 150mm Dia 1

140Blow Lamp 1 litre 2

141Crow bar 910 x25mm 2

142Voltmeter 50V/DC 1

143Ammeter 300A/ 60A DC with external shunt 1

144DC Ohmmeter 0 to 300 Ohms, mid scales at 20 Ohms 1

145Electric Soldering Iron 230 V 60 watts 230 V 25 watts 1 each

146Copper bit soldering iron 0.25 Kg 1

147Thimbles of different sizes 1

148Wire Gauge (metric) 1

149Hand operated crimping tool (i) for crimping up to 4mm and (ii) for crimping up to 10mm1

150Hand rubber gloves tested for 5000 V 2 pair

151Holders, lamp teakwood boards, plug sockets, solders, flux wires and cables batteries round consumable blocks and other consumables as required As required

152Multimeter digital 1

153Scientific Calculator4

154Hydrometer 1

155High rate discharge tester (cell tester) 1

156Spray Gun (Painting) 500ml 1

General Installation/ Machineries

157Cut section working model of Single plate clutch assembly.1

158Cut section working model of Diaphragm clutch assembly.1

159Cut section working model of centrifugal clutch assembly.1

160Front axle ( Rzeeppa Joint) with stand for Dismantling and assembly 1

161Rear axle with stand for Dismantling and assembly 1

162Constant Mesh Gear box with stand for Dismantling and assembly.1

163Sliding mesh Gear box with stand for Dismantling and assembly.1

164Synchronous Gear box with stand for Dismantling and assembly.1

165Transfer case with stand for Dismantling and assembly.1

166Cut section model of synchronous gear box working1

167Cut section model of sliding mesh gearbox working1

168Cut section model of constant mesh gearbox working1

169Full floating axle and semi-floating axle assembly1

170Cut section working model of automatic transmission Gear box1

171Working model of fluid fly wheel1

172Working model of torque converter1

173Steering assembly -

1.Rack & pinion

2.Worm & roller

3. Recirculating ball

4.Power steering1 each

174Suspension and steering system trainer1

175Cut section models of shock absorbers1

176Stock absorber testing bench1

177Spring Tension scale 0-4.5 kg.1

178Coil spring compressor for suspension spring1

179Turbo charger , variable Turbo charger1 each

180Wheel alignment gauge magnetic type with turn tables1

181Wheel alignment setup instrument1

182Tyre changer1

183Nitrogen Tyre Inflation system1

184Tube vulcanizing machine 1

185Tyre vulcanizing machine 1

186Camber angle gauge 1set

187Toe-in, toe-out gauge 1set

188Wheel balancing machine with accessory 1

189Tubed tyre of cars 2 each

190Tread wear indicator 1

191Tyre & split rim wheel assembly 1

192Solid tyre 1

193Tubed tyre of car, trucks & motorcycle 1

194Tubeless tyre of cars & trucks 1

195Cut section of cross ply and radial tyres 1

196Disk brake with caliper assembly 2

197Drum brake assembly 1

198Tandem master cylinder with booster 4

199Wheel cylinder 4

200Vacuum assisted hydraulics brake assembly with vacuum booster1

201Air Brake Assembly1

202Brake Lining riveting machine (foot operated)1

203Brake testing equipment (to test efficiency of vehicle where motion after braking is plotted) 1

204Motor vehicle in running condition (Diesel heavy)1

205Light Motor Vehicle 1

206Mechanical Hoist/Plate Form Type1

207Trolley type portable air compressor single cylinder with 45 liters capacity Air tank, along with accessories & with working pressure 6.5 kg/sq cm1

208Grinding machine (general purpose) D.E. pedestal with 300 mm dia wheels rough and smooth 1

209Portable electric drill Machine 1

210Spring tension tester 1

Sl. No. Class Room/ Workshop Furniture Quantity

1. Suitable class room furniture As required

2.Stools As required

3. Discussion Table 1 No.

4. Tool Cabinet 2 Nos.

5. Trainees locker 2 Nos. to accommodate 20 lockers

6. Fire Extinguishers, first- aid box As required

7. Book shelf (glass panel) 1 No.

8. Storage Rack As required

9. Storage shelf As required.

10LCD projector1 no

11Multimedia CD for Automotive applicationAs required

12Desktop computer and related MS office software 4 No

13Online UPS 2KVA1 No

14Laser printer1 No