48cm Recycler /Rear Bagging Lawnmower

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48cm Recycler Parts Catalog Form Number 3350-992 Rev A /Rear Bagging Lawnmower ® © The Toro Company - 2006 All Rights Reserved To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. Ordering Replacement Parts Understanding Reference Numbers Service Assembly Reference Numbers For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. In an illustration, if a reference number indicates more than one part, the reference number has the form nX y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Reference Numbers Indicating Quantity Register your product at www.Toro.com Model No. 20832 - 240000001 and up.

Transcript of 48cm Recycler /Rear Bagging Lawnmower

48cm Recycler

Parts Catalog

Form Number 3350-992 Rev A

/Rear Bagging Lawnmower®

© The Toro Company - 2006All Rights Reserved

To order replacement parts, please supply the part number, the quantity, and the description of each part desired.

Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part.This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration.

Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly.

Ordering Replacement Parts

Understanding Reference Numbers

Service Assembly Reference Numbers

For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists.

In an illustration, if a reference number indicates more than one part, the reference number has the form nX y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number.For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated.

Reference Numbers Indicating Quantity

Register your product at www.Toro.com

Model No. 20832 - 240000001 and up.

FootnotesNot illustrated Not serviced separatelyIncluded in Engine Gasket Set-Ref. 358. Included in Carburetor Overhaul Kit-Ref. 121.Included in Carburetor Gasket Set-Ref. 977. Included in Valve Overhaul Gasket Set-Ref. 1095.Obtain from your local Briggs & Stratton dealer

Part Description AbbreviationsPart descriptions in this catalog may include the following abbreviations.AR. . . . . . . . . . . . . . . as requiredASM. . . . . . . . . . . . . assemblyBBC. . . . . . . . . . . . . blade brake clutchCARR. . . . . . . . . . . . carriageDEG. . . . . . . . . . . . . degreesEXT. . . . . . . . . . . . . . externalFH. . . . . . . . . . . . . . . flat headGA. . . . . . . . . . . . . . .gaugeHF. . . . . . . . . . . . . . . hex flangeHH. . . . . . . . . . . . . . .hex headHHF. . . . . . . . . . . . . hex head flangeHHFTF. . . . . . . . . . . hex head flange thread formingHJ. . . . . . . . . . . . . . . hex jamHLH. . . . . . . . . . . . . .hex lag headHOC. . . . . . . . . . . . . height-of-cutHSBH. . . . . . . . . . . . hex socket button headHSFH. . . . . . . . . . . . hex socket flat headHSH. . . . . . . . . . . . . hex socket headHWH. . . . . . . . . . . . . hex washer headHWHTF. . . . . . . . . . . hex washer head thread

formingHYD. . . . . . . . . . . . . hydraulic

INC. . . . . . . . . . . . . . incorporatedLH. . . . . . . . . . . . . . . left handNI. . . . . . . . . . . . . . . nylon insertNPTF. . . . . . . . . . . . national pipe thread finePFH. . . . . . . . . . . . . .phillips flat headPPH. . . . . . . . . . . . . phillips pan headPPHTF. . . . . . . . . . . phillips pan head thread

formingPRH. . . . . . . . . . . . . phillips round headPTH. . . . . . . . . . . . . .phillips truss headPTO. . . . . . . . . . . . . power-take-offRH. . . . . . . . . . . . . . . right handROPS. . . . . . . . . . . . roll-over-protection-systemSFH. . . . . . . . . . . . . .slotted fillister headSHH. . . . . . . . . . . . . slotted hex headSHWH. . . . . . . . . . . . slotted hex washer headSPH. . . . . . . . . . . . . slotted pan headSQH. . . . . . . . . . . . . square headSRH. . . . . . . . . . . . . slotted round headSTD. . . . . . . . . . . . . .standardTAP. . . . . . . . . . . . . . self tappingTTH. . . . . . . . . . . . . . torx truss head

ContentsDescription Page

. . . . . . 3Housing Assembly

. . . . . . 4Engine and Blade Assembly

. . . . . . 5Height-Of-Cut and Wheel Assembly

. . . . . . 6Handle Assembly

. . . . . . 7Electric Start Assembly

. . . . . . 8Grass Bag Assembly

. . . . . . 9Rear Axle Assembly. . . . . . 10Gear Case Assembly No. 104-7593

. . . . . . 11Cylinder Assembly Briggs and Stratton 122607-0116-E1

. . . . . . 12Cylinder Head Assembly Briggs and Stratton 122607-0116-E1

. . . . . . 13Crankshaft Assembly Briggs and Stratton 122607-0116-E1

. . . . . . 14Crankcase Assembly Briggs and Stratton 122607-0116-E1

Description Page

. . . . . . 15Carburetor Assembly Briggs and Stratton 122607-0116-E1

. . . . . . 16Air Cleaner Assembly Briggs and Stratton 122607-0116-E1

. . . . . . 17Governor Assembly Briggs and Stratton 122607-0116-E1

. . . . . . 18Muffler and Fuel Tank Assembly Briggs and Stratton 122607-0116-E1

. . . . . . 19Blower Housing Assembly Briggs and Stratton 122607-0116-E1

. . . . . . 20Recoil Starter Assembly Briggs and Stratton 122607-0116-E1

. . . . . . 21Starter Assembly Briggs and Stratton 122607-0116-E1

. . . . . . 22Gasket Assembly Briggs and Stratton 122607-0116-E1

. . . . . . 23Carburetor Overhaul Kit Assembly Briggs and Stratton 122607-0116-E1

3350-992 Rev A

Housing Assembly

2

Ref Part No. Qty. DescriptionDoor ASM1 100-9115 1Decal-Danger1:2 93-4105 1Rod-Pivot2 100-1509 1Plug-Kicker, Recycler3 100-1505 1Fitting-Washout4 100-1522 1O-Ring5 46-6290 1Screw-Taptite6 32144-1 11Cover-Kicker, Rear8 99-6486 1Ramp-Discharge9 100-1506 1Screw-HWH10 100-4352 2Kicker-Front11 99-6485 1Deck12 104-7579 1Decal-Recycler13 107-2242 1Boot-HOC14 100-3932 1Cover-Belt15 99-6479 1Spring-Torsion16 104-7594 1Clamp17 98-2256 2Bracket-Deck18 100-9123-03 1Screw-HWH20 100-4351 4Hook-Left21 104-7557 1Hook-Right22 104-7558 1Spacer23 104-7556 2

3

3350-992 Rev A

Engine and Blade Assembly

3

Ref Part No. Qty. DescriptionEngine-Briggs And Stratton, 122607-0116-E1

3 1

Guide-Belt, Engine6 100-1523-03 1V-Belt7 93-0232 1Screw-HWH8 32144-4 2Stiffener-Blade9 80-0510-03 1Washer-Lock10 3253-22 1Bolt-Blade11 100-4368 1Blade12 105-0525-03 1Retainer-Blade13 104-7554 1Pulley ASM14 100-1102 1Screw-Set15 104-0214 1Screw-HWH16 32144-102 3Decal Logo-Recoil17 99-6015 1Decal-Recoil, Recycler18 107-8921 1Stop-Rope19 2210-316 1

4

3350-992 Rev A

Height-Of-Cut and Wheel Assembly

4

Ref Part No. Qty. DescriptionScrew-HWH1 100-4352 4Handle-Deck2 99-6487 1Button-HOC3 99-6480 1Washer-Backup4 88-7540 1Spring-Compression, HOC5 99-6481 1Bushing-HOC6 99-6483 1Bracket-Cable, Traction7 100-1525 1Screw-Taptite8 32144-1 6Screw-Shoulder9 92-9698 1Pipe-HOC10 99-6458 1Nut-Lock, NI11 3296-73 1Spring-Extension, HOC12 100-4384 1Bolt-Shoulder13 99-6459 1Plate-Support, HOC14 99-6460 1Rear Axle ASM15 99-6478 1Wheel And Tire ASM16 99-6471 2Wheel ASM16:1 1Bushing16:1:2 27-6250 2Nut-Lock, Flanged17 100-4370 2Cover-Smart Wheel18 100-4366 2Decal-Smart Wheel19 100-9114 2Cover-Wheel20 95-6543 2Wheel ASM21 99-6470 2Mount-Axle, Front22 100-1500 4

Ref Part No. Qty. DescriptionFront Axle ASM23 104-7562 1Rod ASM24 100-9116 1Decal-HOC24:2 100-4355 1Palnut25 100-3939 2Cover-Handle26 100-4383-03 1Bolt-Shoulder27 614650 2Washer28 40-1940 2

5

3350-992 Rev A

Handle Assembly

5

Ref Part No. Qty. DescriptionBail-Brake1 99-1593-03 1Retainer-Cable2 106-2662 1Screw-HWH3 46-8091 1Retainer-Control Rod, Traction4 99-6008 1Screw-PPH5 94-4496 10Lever-Traction7 99-1589 1Guide-Handle, Control8 99-1590 2Screw9 95-4453 1Anchor-Cable10 99-5239 1Cable-Traction11 100-3936 1Knob-Handle12 98-7134 2Screw-Handle13 92-2260 2Tie-Cable14 3290-378 2Handle-Lower15 100-1502-05 1Knob-Adjusting, Handle17 100-4396 2Disk-Adjusting, Handle18 104-7553-03 2Disk-Holding, Handle19 100-1517 2Capscrew20 60-6690 2Handle-Upper21 99-1596-05 1Guide-Rope22 86-9671 1Nut-Lock, NI23 3296-73 2Washer-Flat24 3256-1 1Cable-Brake25 100-3937 1Cover-Handle26 100-5970 1

Ref Part No. Qty. DescriptionSpring-Torsion, RH27 99-1592 1Bar-Control, Traction28 99-1588 1Decal-Panel29 105-8643 1Handle-Control30 99-1582 1Screw-HWH31 100-4351 4

6

3350-992 Rev A

Electric Start Assembly

6

Ref Part No. Qty. DescriptionScrew-PPH, Plastite1 32144-97 1Key-Ignition2 63-8360 1Switch-Holder4 99-6006 1Switch-Starter5 46-5780 1Washer-Tooth5:1 3254-5 1Nut-HH5:2 218-461 1Harness-Wire6 104-7581 1Box ASM7 100-9117 1Decal-Box, Battery7:2 100-4369 1Rod-Battery8 99-5299 2Battery (Wet)9 99-5296 1Cover-Battery10 99-5298 1Screw-PPH11 94-4496 4Bar-Battery12 104-7563-05 1Screw-PPH13 3250-52 2Nut-Lock14 3296-2 2Charger-European, 12V Dc20 98-2391 1

7

3350-992 Rev A

Grass Bag Assembly

8

Ref Part No. Qty. DescriptionGrass Bag ASM1 104-7578 1Bag Frame ASM2 104-7560-03 1

8

3350-992 Rev A

Rear Axle Assembly

9

Ref Part No. Qty. DescriptionWasher-Arm, Pivot1 65-4730 2Washer-Thrust, Keyed2 65-4740 4Klipring-Locking3 65-2720 4Ring-Friction4 65-4710 2Washer-Clutch5 65-4760 2Key-Rocking, RH6 66-6040 1Key-Rocking, LH7 66-6050 1Gear-Pinion8 65-4750 2Spring-Compression9 65-4720 2Cover-Gear10 100-1513 2Screw-Taptite11 32144-1 4Bushing ASM12 100-9118 2Bushing12:1 99-6463 1Fitting-Grease12:2 302-56 1Gear Case ASM13 104-7593 1Bushing-Plate, Actuator15 614673 1Guide-Transmission16 100-1524-03 1Screw-HWHTF17 49-2040 1Screw-HWHTF18 92-1616 1Retainer-Ring19 100-1511 2Washer-Wave20 100-1515 2

9

3350-992 Rev A

Gear Case Assembly No. 104-7593

A1

Ref Part No. Qty. DescriptionCase-Gear1 104-7619 1Cover-Case, Gear2 614668-03 1Screw-HWH3 32144-4 4Ring-Retaining4 32151-68 1Washer-Flat5 3256-24 1Pin-Groove6 3285-19 2Nut-Lock7 3296-5 1Washer8 36-4780 2Washer-Thrust9 36-4791 2Bushing10 60-8750 2Bushing11 60-8850 2Shaft-Intermediate12 614696 1Pulley-Half13 100-1176 2Bearing-Ball14 100-1048 1Spacer15 62-6660 1Gear-15T Spur, 37T Bevel16 104-7668 1Gear-Pinion, Bevel17 104-7667 1Gear18 614596 1Shaft-Output19 100-1514 1

10

3350-992 Rev A

Briggs and Stratton 122607-0116-E1

E1

Cylinder Assembly

Ref Part No. Qty. DescriptionCylinder Assembly1 499678 1Bushing/Seal Kit2 399269 1Seal–Oil3 299819 1Breather ASM8 495786 1Gasket–Breather9 272481 1

Screw10 691125 1Tube–Breather11 691260 1Shield–Cylinder306 691232 1Screw307 690345 1Sparkplug337 692051 1Wrench-Spark Plug383 19374 1Cover–Breather Passage584 692342 1Gasket–Passage, Breather585 691879 1Boot–Plug, Spark635 66538 1Screw684 690345 1Pin-Locating718 690959 1Manual-Owner's1058 274979 1

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E2

Cylinder Head Assembly

Ref Part No. Qty. DescriptionHead–Cylinder5 695276 1Cylinder Head Gasket7 695166 1

Screw13 691137 1Valve-Exhaust33 499642 1Valve-Intake34 499641 1Spring-Valve35 691304 1Spring-Valve36 691304 1Retainer–Valve40 692194 1Valve-Tappet45 690977 1Gasket-Intake51 692668 1

Gasket-Intake51A 692799 1

Adjuster-Arm, Rocker192 694543 1Cap-Valve238 691300 1Screw619 691108 1Stud-Arm, Rocker830 694544 1Seal-Valve868 692044 1Gasket-Exhaust883 691893 1Cylinder Head/Plate Gasket Kit886 696268 1Screw914 691127 1Gasket-Plate, Cylinder Head993 694088 1Gasket-Cover, Rocker1022 691890 1Cover–Rocker1023 692694 1

Ref Part No. Qty. DescriptionRod–Push1026 692045 1Arm-Rocker1029 691230 1Guide-Rod, Push1034 691343 1

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3350-992 Rev A

Briggs and Stratton 122607-0116-E1

E3

Crankshaft Assembly

Ref Part No. Qty. DescriptionCrankshaft16 695950 1Key24 222698 1Piston ASM (Standard)25 499627 1Piston Assembly (.010 Oversize)692788 1Piston ASM (.020In Oversize)692789 1Piston Assembly (.030 Oversize)692790 1Ring Set (Standard)26 499631 1Ring Set (.010In Oversize)692785 1Ring Set (.020In Oversize)692786 1Ring Set (.030In Oversize)692787 1Lock–Pin, Piston27 691866 1Pin-Piston (STD)28 499423 1Rod-Connecting29 499424 1Screw32 691664 1Screw32A 695759 1Short Block48 694898 1Key-Timing146 690979 1Gear–Timing741 691830 1

13

3350-992 Rev A

Briggs and Stratton 122607-0116-E1

E4

Crankcase Assembly

Ref Part No. Qty. DescriptionSump–Engine4 499619 1Gasket–Crankcase12 692232 1Plug–Drain, Oil15 691680 1Seal–Oil20 399781 1Screw22 691092 1Slinger–Governor/Oil43 691997 1Camshaft46 694039 1Screw287 690940 1Dipstick523 499621 1Seal-O Ring524 692296 1Tube-Dipstick525 495265 1Seal-O Ring842 691031 1Dipstick/Tube ASM847 692047 1

14

3350-992 Rev A

Briggs and Stratton 122607-0116-E1

E5

Carburetor Assembly

Ref Part No. Qty. DescriptionGasket-Intake51 692668 1

Gasket-Intake51A 692799 1

Screw95 691636 1Shaft–Throttle97 499682 1Pin–Hinge, Float104 691242 1Jet–Main (Standard)117 498978 1Jet–Main (High Altitude)118 498975 1Carburetor125 694202 1Plug–Welch127 694468 1Valve–Throttle130 691203 1Float–Carburetor133 398187 1Needle/Seat Kit134 398188 1Gasket–Bowl, Float137 693981 1

Gasket–Cleaner, Air163 691894 1

Washer–Sealing276 271716 1

Screw365 691136 1Seal-Shaft, Choke/Throttle633 691321 1

Bowl–Float975 493640 1

15

3350-992 Rev A

Briggs and Stratton 122607-0116-E1

E6

Air Cleaner Assembly

Ref Part No. Qty. DescriptionGasket–Cleaner, Air163 691894 1

Bracket–Clamp, Casing259 691189 1Screw425 690244 1Screw443 690255 1Filter–Air Cleaner Cartridge445 690610 1Grommet529 692937 1Base–Primer, Air Cleaner966 690243 1Filter-Pre Cleaner967 273356 1Cover–Cleaner, Air968 692692 1Primer–Carburetor976 694395 1

16

3350-992 Rev A

Briggs and Stratton 122607-0116-E1

E7

Governor Assembly

Ref Part No. Qty. DescriptionGasket-Intake51 692668 1

Gasket-Intake51A 692799 1

Screw (Control Bracket)188 693168 1Link–Governor, Mechanical202 691303 1Spring–Governor209 691292 1Bracket–Control222 692723 1Lever–Governor Control227 691467 1Armature–Magneto333 802574 1Screw334 691061 1Wire-Stop356 692390 1Washer404 690272 1Nut (Governor Control Lever)505 231082 1Screw (Governor Control Lever)562 94852 1Retainer–Shaft, Governor615 690340 1Crank–Governor616 691308 1Switch-Stop621 692310 1Screw745 691648 1Terminal-Spark Plug851 493880 1Spring–Brake922 691831 1Brake ASM923 691994 1Switch–Interlock935 499421 1Screw Interlock Switch)1160 691627 1

17

3350-992 Rev A

Briggs and Stratton 122607-0116-E1

E8

Muffler and Fuel Tank Assembly

Ref Part No. Qty. DescriptionLine-Fuel (Cut To Required Length)

187 691050 1

Screw190 690940 1Muffler300 694248 1Clamp-Hose601 95162 1Screw613 691108 1Screw613A 691140 1Spacer–Tank, Fuel670 692294 1Guard–Muffler832 691466 1Screw836 690960 1Screw836A 691147 1Gasket-Exhaust883 691893 1

Cap–Tank, Fuel957 692046 1Tank–Fuel972 499618 1Screw/Washer Kit1059 692311 1

18

3350-992 Rev A

Briggs and Stratton 122607-0116-E1

E9

Blower Housing Assembly

Ref Part No. Qty. DescriptionFlywheel23 696569 1Screw65 690837 1Housing–Blower304 499677 1Screw305 690960 1Nut332 690662 1Puller–Flywheel363 19069 1Cup/Screen ASM455 695161 1Alternator474 691991 1Nut592 690800 1Stud910 691094 1Cover–Housing, Blower921 692699 1Guard–Rewind930 692691 1Screw969 691138 1Fan–Flywheel1005 691346 1Label–Emission1036 696767 1Screw1119 691648 1

19

3350-992 Rev A

Briggs and Stratton 122607-0116-E1

E10

Recoil Starter Assembly

Ref Part No. Qty. DescriptionHousing–Starter, Rewind55 691421 1Rope–Starter (Cut To Required Length)

58 280399 1

Grip–Rope, Starter60 281434 1Screw65 690837 1Plate–Friction, Pawl456 692299 1Ratchet–Pawl459 281505 1Nut592 690800 1Screw597 691696 1Starter–Rewind608 497680 1Spring–Friction689 691855 1Pulley/Spring ASM1210 498144 1Pulley/Spring ASM1211 498144 1

20

3350-992 Rev A

Briggs and Stratton 122607-0116-E1

E11

Starter Assembly

Ref Part No. Qty. DescriptionMotor–Starter309 695550 1Bolt310 692327 1Drive–Starter510 494147 1Clutch–Drive513 692358 1Armature–Starter544 690786 1Washer Set545 492919 1Screw651 690345 1Screw697 691127 1Retainer–E Ring742 93941 1Gear–Pinion783 691918 1Gear–Pinion783A 691269 1Cover–Gear, Starter784 692341 1Gasket–Cover, Starter785 692352 1Cap–Drive801 690782 1Cap–End802 695267 1Housing–Starter803 695266 1Adapter–Wire853 695268 1Spline–Starter937 691325 1

21

3350-992 Rev A

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E12

Gasket Assembly

Ref Part No. Qty. DescriptionSeal–Oil3 299819 1Cylinder Head Gasket7 695166 1

Gasket–Breather9 272481 1Gasket–Crankcase12 692232 1Seal–Oil20 399781 1Gasket-Intake51 692668 1

Gasket-Intake51A 692799 1

Gasket–Cleaner, Air163 691894 1

Gasket Set–Engine358 694090 1Seal-O Ring524 692296 1Gasket–Passage, Breather585 691879 1Seal-O Ring842 691031 1Seal-Valve868 692044 1

Gasket-Exhaust883 691893 1

Gasket-Plate, Cylinder Head993 694088 1

Gasket-Cover, Rocker1022 691890 1

Gasket Set–Valve1095 694091 1

22

3350-992 Rev A

Briggs and Stratton 122607-0116-E1

E13

Carburetor Overhaul Kit Assembly

Ref Part No. Qty. DescriptionGasket-Intake51 692668 1

Gasket-Intake51A 692799 1

Pin–Hinge, Float104 691242 1Carburetor Overhaul Kit121 692703 1Plug–Welch127 694468 1Needle/Seat Kit134 398188 1Gasket–Bowl, Float137 693981 1

Gasket–Cleaner, Air163 691894 1

Washer–Sealing276 271716 1

Seal-Shaft, Choke/Throttle633 691321 1

Gasket Set–Carburetor977 692704 1

23