48036J6L, J6N, J6P Textile Processing Machine Mark III ...
97
Published Manual Number/ECN: ME6D1AS1GE/2001334N • Publishing System: TPAS • Access date: 8/23/01 • Document ECN's: Latest Available Schematic/Electrical Parts— 48036J6L, J6N, J6P Textile Processing Machine Mark III Controls PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
Transcript of 48036J6L, J6N, J6P Textile Processing Machine Mark III ...
Published Manual Number/ECN: ME6D1AS1GE/2001334N• Publishing System: TPAS• Access date: 8/23/01• Document ECN's: Latest Available
Schematic/Electrical Parts—
48036J6L, J6N, J6P Textile Processing Machine Mark III Controls
PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
Please ReadAbout the Manual Identifying Information on the CoverThe front cover displays pertinent identifying information for this manual. Most important, arethe published manual number (part number) /ECN (date code). Generally, when a replacementmanual is furnished, it will have the same published manual number, but the latest available ECN.This provides the user with the latest information applicable to his machine. Similarly alldocuments comprising the manual will be the latest available as of the date the manual wasprinted, even though older ECN dates for those documents may be listed in the table ofcontents.
When communicating with the Milnor factory regarding this manual, please also provide theother identifying information shown on the cover, including the publishing system, access date,and whether the document ECN’s are the latest available or exact.
References to Yellow Troubleshooting PagesThis manual may contain references to “yellow pages.” Although the pages containingtroubleshooting procedures are no longer printed on yellow paper, troubleshooting instructions, ifany, will be contained in the easily located “Troubleshooting” chapter or section. See the table ofcontents.
Trademarks of Pellerin Milnor CorporationThe following, some of which may be used in this manual, are trademarks of Pellerin MilnorCorporation:
Ampsaver® Dye-Extractor® Gear Guardian® Milnet® Staph-Guard®
Autolint® Dyextractor® Hands-Off® Milnor® System 4®
Auto-Purge® E-P Express® Hydro-Cushion® Miltrac System 7®
Autovac E-P OneTouch® Mildata® Miltron Totaltrol®
CBW® E-P Plus®
Comments and SuggestionsHelp us to improve this manual by sending your comments to:
Pellerin Milnor CorporationAttn: Technical PublicationsP. O. Box 400Kenner, LA 70063-0400
Fax: (504) 469-1849
Table of Contentsfor ME6D1AS1GE/2001334N
48036J6L, J6N, J6P Textile Processing Machine Mark III Controls
Page Description Document/ECN
1 Component Parts List W6DA3SPL/2001334N
11 Warranty BMP720097/92732A
12 How to Order Parts BMP720097R/72332A
14 How to Use Electrical Schematics MSFD0106AE/95041V
24 3 Phase Motor Connection Diagram BMP850029/99362B
25 3P Motor Diagram-Multivolt W80008/2001253A
26 Board to Board Wiring W6DA3SBW/2001334B
28 Flushing Supplies W6DA3SCF/2001334B
30 Chemical Flow I/O Boards #5 W6DA3SCL1/2001334B
32 Chemical Flow I/O Board #6 W6DA3SCL2/2001334B
34 Chemical Flow I/O Board #7 W6DA3SCL3/2001334B
36 Central Liquid Supply W6DA3SCX/2001334B
38 Microprocessor Serial Display W6DA3SDPA/2001334B
40 Door Sample W6DA3SDS/2001334B
42 Dye Tanks W6DA3SDT/2001334B
44 Dye Tanks Drain / Flush W6DA3SDU/2001334B
46 Dye Tank Filter Door W6DA3SDV/2001334B
48 Dye Tank Mixer Motors W6DA3SDW/2001334B
50 Dye Tank Fill W6DA3SDX/2001334B
52 Recirculation (Single Filter) W6DA3SDY/2001334B
54 Add 2 Remote Dye Tanks = 8 W6DA3SDZ/2001334B
56 Extract Commands Satisfied W6DA3SEA/2001334B
58 Balancing Valves W6DA3SEB/2001334B
60 Electronic Balance W6DA3SEC/2001334B
62 Electrical Valves W6DA3SEV/2001334B
64 Flow Sensor W6DA3SFS/2001334B
66 Microprocessor Inputs Sheet 1 W6DA3SI1A/2001334B
68 Microprocessor Inputs Sheet 2 W6DA3SI2/2001334B
70 Microprocessor Keypad W6DA3SKP/2001334B
72 Drive Motor Contacts W/ Remote Dye Tanks W6DA3SMC/2001334B
74 Motor Connections W6DA3SMT/2001334B
76 600V to 480V Incoming Voltage Step Down W6DA3SMT6/2001334B
78 Printer Wiring W6DA3SPI/2001334B
80 Pressure Circuit W6DA3SPR/2001334B
82 Control Circuit Power W6DA3SPS/2001334B
84 Raise House (Hydraulic) W6DA3SRG/2001334B
86 Start Circuit W6DA3SS+/2001334B
88 Speed, Door Circuits and Master Switch W6DA3SSP/2001334B
90 Steam and Cooldown W6DA3SST/2001334B
92 Variable Speed Controller W6DA3SVP/2001334B
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We warrant to the original purchaser that MILNOR machines including electronichardware/software (hereafter referred to as “equipment”), will be free from defects in materialand workmanship for a period of one year from the date of shipment from our factory with nooperating hour limitation. This warranty is contingent upon the equipment being installed,operated and serviced as specified in the operating manual supplied with the equipment, andoperated under normal conditions by competent operators.
Providing we receive written notification of a warranted defect within 30 days of its discovery,we will – at our option – repair or replace the defective part or parts, FOB our factory. Weretain the right to require inspection of the parts claimed defective in our factory prior torepairing or replacing same. We will not be responsible, or in any way liable, for unauthorizedrepairs or service to our equipment, and this warranty shall be void if the equipment is repairedor altered in any way without MILNOR’s written consent.
Parts which require routine replacement due to normal wear – such as gaskets, contact points,brake and clutch linings and similar parts – are not covered by this warranty, nor are partsdamaged by exposure to weather or to chemicals.
We reserve the right to make changes in the design and/or construction of our equipment(including purchased components) without obligation to change any equipment previouslysupplied.
ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPONTHE EXPRESS UNDERSTANDING THAT MILNOR MAKES NO EXPRESSED OR IMPLIEDWARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE ORPURPOSE. MILNOR WILL NOT BE RESPONSIBLE FOR ANY COSTS OR DAMAGESACTUALLY INCURRED OR REQUIRED AS A RESULT OF: THE FAILURE OF ANY OTHERPERSON OR ENTITY TO PERFORM ITS RESPONSIBILITIES, FIRE OR OTHER HAZARD,ACCIDENT, IMPROPER STORAGE, MISUSE, NEGLECT, POWER OR ENVIRONMENTALCONTROL MALFUNCTIONS, DAMAGE FROM LIQUIDS, OR ANY OTHER CAUSE BEYONDTHE NORMAL RANGE OF USE. REGARDLESS OF HOW CAUSED, IN NO EVENT SHALLMILNOR BE LIABLE FOR SPECIAL, INDIRECT, PUNITIVE, LIQUIDATED, ORCONSEQUENTIAL COSTS OR DAMAGES, OR ANY COSTS OR DAMAGES WHATSOEVERWHICH EXCEED THE PRICE PAID TO MILNOR FOR THE EQUIPMENT IT SELLS ORFURNISHES.
WE NEITHER ASSUME, NOR AUTHORIZE ANY EMPLOYEE OR OTHER PERSON TOASSUME FOR US, ANY OTHER RESPONSIBILITY AND/OR LIABILITY IN CONNECTIONWITH THE SALE OR FURNISHING OF OUR EQUIPMENT TO ANY BUYER.
BMP72009792732A
How to order repair parts
Repair parts may be ordered either from the authorized dealer who sold you thismachine, or directly from the MILNOR factory. In most cases, your dealer willhave these parts in stock.
When ordering parts, please be sure to give us the following information:
1. Model and serial number of the machine for which the parts are required
2. Part number
3. Name of the part
4. Quantity needed
5. Method of shipment desired
6. In correspondence regarding motors or electrical controls, please include allnameplate data, including wiring diagram number and the make ormanufacturer of the motor or controls.
All parts will be shipped C.O.D. transportation charges collect only.
Please read this manual
It is strongly recommended that you read the installation and operating manualbefore attempting to install or operate your machine. We suggest that this manualbe kept in your business office so that it will not become lost.
PELLERIN MILNOR CORPORATION3�2��%2;������.(11(5��/$���������������8�6�$�
FAX: Administration 504/468-9307, Engineering 504/469-1849, Service 504/469-9777
BMP720097R72332A
MSFD0106AE/95041V (1 of 5)
…HOW TO USE MILNORR
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ELECTRICAL SCHEMATICSMilnor electrical schematic manuals contain atable of contents/component list, a set of schematic draw-
ings, and a signal routing table. These documents are cross referenced and must be used together.
The table of contents/components list shows, for every component on every schematic in the manual, thecomponent item number(explained in detail below), statement of function, parent schematic number, part number,description and electric box location.
The schematic drawings use symbols for each electro-mechanical component, and indicate the function ofeach. Integrated circuits are not shown, but the function of each microprocessor input and output is stated. Certainelectrical components not pertinent to circuit logic, such as wire connectors, are not represented on the schematicbut are shown in the signal routing table.Most machines (manuals) require several schematics to describe the
complete control system including all available options. However, this means that there are usually some
schematics that do not apply to a specific machine. Each schematic is devoted to circuits with common functions(e.g., microprocessor inputs, motor contactors). Schematics appear in the manual in alphanumeric order.
Thesignal routing table assists in determining wire routing. It identifieseach group of conductors in a controlsystem connected with zero resistance. Groups are identified by a two or three character wire number. Each wirebelonging to such a group of conductors has that group’s wire number printed along the wire insulation. Althoughthere are some exceptions, generally each group of conductors within the entire electrical system for a machinefamily has its own unique wire number. The signal routing table for the manual lists each wire alphanumerically bywire number and each component/pin number to whichthe wire is attached, including those not shown on theschematics (e.g., wire connectors). Milnor document MSTS0202BE HOW TO USE THE SIGNAL ROUTINGTABLE provides more information.
Component Prefix Classifications and DescriptionsThecomponent item numbers consist of up to six characters and appear as part of a component’s symbol on
the schematic. The first two characters indicate the general class of component and the remaining characters are amnemonic for the function. For example, CD is the code for all time delay relays and SR stands for safety reset.Thus, CDSR is a time delay relay that serves as a safety reset.
The following are descriptions of the electrical components used in Milnor machines. Descriptions are inalphabetical order of the component class code (two character prefix).
ÀBA=Printed Circuit Board Insulating substrate on which a thin pattern of copper conductors has beenformed to connect discreet electronic components also mounted on the board.
ÀCB=Circuit Breaker Automatic switch that opens an electric circuit in abnormal cur-rent conditions (e.g., an overload).
R
ÀCD=Control, Time Delay Relay A relay whose contactsswitch only after a fixed or adjustable delay, once voltage has been ap-plied to its coil. The contacts switch back to normal (de-energized state)immediately when the voltage is removed.
À
CL=Control, Latch Relay A re la y w hic hlatches in an energized or set position when operatedby one coil (thelatch/set coil). The relay stays latched,even though coil voltage is removed. The relayreleases or unlatches when voltage is applied to asecond coil, (theunlatch/reset coil).
ÀCR=Control, Relay A relay whose contacts switch immediatelywhen voltage is applied to its coil and revert to normal when the voltageis removed.
À
CP=Control, Photo-Eyes Photo-eyes sense the presence ofan object without direct physical contact. Photo-eyes consist of atrans-
mitter, receiver, and output module.These components may be housedin one assembly with the transmitter bouncing light off of a reflector tothe receiver, or these components can be housed intwo separate as-
semblies with the transmitter pointed directly at the receiver.The photo-eye can be set to turn on its output either when the light
beam becomes blocked (dark operate) or when it becomes unblocked(light operate).
ÀCS=Control, Contactor/Motor Starter A relay capable of handling heavier electrical loads, usually amotor.
ÀEB=Electric Buzzer An audible signaling device.
ÀEC=Electric Clutch A clutch consists of a coil and a rotor. The rotor has two separate rotating plates. Theseplates are free to rotate independent of each other until the coil is energized. Once energized the two plates turn asone.
ÀED=Electronic Display A visual presentation of data, such as an LCD (liquid crystal display), LED (lightemitting diode) display, or VFD (vacuum florescent display).
ÀEF=Electric Fuse A fuse is an over-current safety device with a circuit opening fusible member which isheated and severed by the passage of over-current through it.
ÀEL=Electric Light Indicator lights may be either incandescent or fluorescent.
ÀEM=Electro Magnet Solenoid A device consisting of a core surrounded by a wire coil through which anelectriccurrent is passed. While current is flowing, iron is attracted to the core (e.g., a pinch tube drain valve solenoid).
ÀES=Electronic Power Supply A device that converts AC (alternating current) to filtered and regulated DC(direct current). The inputvoltageto the power supply is usually120 or 240 VAC . The output is +5, +12, and -12 VDC.
ÀET=Thermal Overload A safety device designed to protect a motor. A thermaloverload consists of an overload block, heaters, and an auxiliary contact. The auxiliarycontact is normally installed in a safety (three-wire) circuit that stops power to the motorcontactor coil when a motor overload occurs.
ÀEX=Electrical Transformer A device that transfers electrical energy fromone isolated circuit to another, often raising or lowering the voltage in the process.
HOW TO USE MILNOR ELECTRICAL SCHEMATICS
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ÀKB=Keyboard Device similar to a typewriter for making entries to a computer.
ÀMN=Electronic Monitor (CRT) A cathode ray tube used for visual presentation of data.
ÀMR=Motors Electro-mechanical device that converts electrical energy into mechanical energy.
ÀMV=Motor (Variable Speed) Inverter To vary the speed of an AC motor, the volts to frequency ratiomust be kept constant. The motor will overheat if this ratio is not maintained.
The motor variable speed inverter converts three phase AC to DC. The inverter then uses this DC voltage togenerate AC at the proper voltage and frequency for the commanded speed.
NOTE: Switch symbols used in the schematics and described below always depict the switch in itsunactuated state.
ÀPX=Proximity Switch A device which reacts to the proximity of an targetwithout physical contact or connection. The actuator or target causes a change in theinductance of the proximity switch which causes the switch to operate. Proximityswitches can be two-wire (AC) or three-wire (DC) devices.
ÀSC=Switch, Cam Operated A switch in which the electrical contacts are opened and/orclosed by the mechanical action of a cam(s). Applications include 35-50 pound timer operatedmachines, autospot, timer reversing motor assembly, and some balancing systems.
ÀSH=Switch, Hand Operated A switch that is manually operated (e.g.,Start button,Master switch, etc.).
ÀSK=Switch, Key Lock A switch that requires a key to operate . This prevents unauthorizedpersonnel from gaining access to certain functions (e.g., theProgram Menu).
ÀSL=Switch, Level Operated A switch connected to a float that causes the switch to openand close as the level changes.
MSFD0106AE/95041V (2 of 5)
ÀSM=Switch, Mechanically Operated A switch that is mechanically operated by a part ofor the motion of the machine (e.g., door closed switch, tilt limit switches, etc.)
ÀSP=Switch, Pressure Operated A switch consisting of a diaphragm thatpushes against a switch actuator.
ÀST=Switch, Temperature Operated A switch that is actuated at a preset temperature(e.g., dryer safety probes) or has adjustable set points (e.g., Motometers or Combistats).
ÀTB=Terminal Board A strip or block for attaching or terminating wires.
ÀVE=Valve, Electric Operated A valve operated by an electric coil to control the flow offluid. The fluid can be air, water or hydraulics.
ÀZF=Rectifier A solid state device that converts alternating current todirect current.
À
WC=Wiring Connector A coupling device for joining two cables or connecting a cable to an electroniccircuit or piece of equipment. Connectors are male or female, according to whether they plug into or receive themating connector.
HOW TO USE MILNOR ELECTRICAL SCHEMATICSR
Component Terminal Numbering
NOTE: Numbers shown usually appear on the component.
MSFD0106AE/95041V (3 of 5)
Features of Milnor R Electrical SchematicsDocument W6DRYGS+A shown on the next page, is part of an actual schematic for the Milnor Gas Dryer.
For the purposes of this instruction, the schematic is shown gray and explanations of the items on the schematic areshown black.
The item numbers below correspond to the circled item numbers shown on the drawing.
¬The first six characters of thedrawing number (W6DRYG)indicate that this is awiring diagram (W), iden-tify the generation of controls (6), and identify thetype of machine (DRYG=Gas Dryer). These charactersappear in the drawing number of every schematic in the set.
The characters following the first six are unique to each drawing. The two characters identified as thepage
number are an abbreviation for the function performed by the depicted circuitry (S+=three-wire circuit) andestablish the order in which the schematic occurs in the manual (schematics are arranged in alpha-numericorder in the manual).
Whenever circuitry changes are significant enough to warrant publishing a new schematic drawing, the newdrawing number will be the same as the old except for the major revision letter (A in the example).
Included in the drawing title are the class of control system, the title of this circuit, and the circuit voltage.
®Line numbers are provided along the bottom edge of the drawing. These permit service personnel in the fieldand at the Milnor factory to quickly relate circuit locations when discussing troubleshooting over thephone. Page and line numbers are referenced on the drawing as explained in items five and six below.
¯General functions of the circuit or portions thereof are stated across the top edge of the drawing.
°Relay contacts show the page and line number on which the relay coil may be found. This is the type ofcross referencing most frequently used in troubleshooting.
±Relay coils show the page and line number on which its associated contacts are located.
²Relay contacts and relay coils show the physical location of the relay.
HOW TO USE MILNOR ELECTRICAL SCHEMATICSR
³The designationMTA applies to electronic circuit board connections. Typically, a control system will con-tain several different types of circuit boards and one or more boards of each type. A numerical suffix iden-tifies the board type and a numerical prefix identifies which one of several boards of a given type is beingdepicted. For example, the designation1MTA5 identifies this as the first I/O board (8 output, 16 inputboard) in the control system. As shown on the drawing, a pin number follows the board number, separatedby a dash. Thus,1MTA5-9 is pin 9 on this board. The numerical designations for board types vary from onecontrol system to another. Some of the board types commonly encountered on the Mark II washer-extractorcontrol and their designations are as follows:
MTA1-MTA6 = 8 output, 16 input (8/16) boards.
MTA11-MTA16 = 16 output boards
MTA30-MTA40 = processor boards
MTA41-MTA43 = digital to analog (D/A) boards
MTA51-MTA56 = analog to digital (A/D) boards
The complete listing of the boards utilized in a given control system can be found in the component list forthat system.
´The wire numbers, as described in the explanation of the signal routing table at the beginning of this section,are shown at appropriate locations on the schematic drawing.
µWhere diamond symbols appear at the end of a conductor, these are match points for continuing theschematic on another drawing. The page and line number that continues the circuit is printed adjacent to thediamond symbol. Where more than one match point appears on the referenced page, match diamonds con-taining corresponding letters.
MSFD0106AE/95041V (4 of 5)
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