48 W PoE-enabled smart LED driver evaluation board with ...€¦ · 1. LED6000 : step-down...

27
Introduction The STEVAL–POEL45W1 is a PoE-enabled constant current LED driver with a PM8805 Power over Ethernet interface, LED6000 LED driver and Bluetooth module SPBTLE-1S for smart dimming control. The PM8805 is a highly integrated device, embedding a double active bridge, a hot-swap MOSFET and an IEEE802.3bt- compliant Powered Device (PD) PoE interface. The LED6000 is a step-down monolithic switching regulator designed to source up to 3 A DC current for high power LED driving. The 250 mV typical RSENSE voltage drop enhances the efficiency. Digital dimming is implemented by driving the dedicated DIM pin. The SPBTLE-1S is a Bluetooth ® low Energy System-on-Chip application processor certified module, compliant with BT specifications v4.2 and BQE qualified. The STEVAL–POEL45W1 evaluation board is designed to provide a power output of 48 W and can dim LEDs down to 1% of the maximum brightness without any flicker. Remote on/off and dimming control can be managed through the PoE Lighting android application available free of charge on the Google Play store. Figure 1. STEVAL-POEL45W1 evaluation board top and bottom 48 W PoE-enabled smart LED driver evaluation board with IEEE 802.3bt PoE-PD interface, high power LED driver and Bluetooth module UM2545 User manual UM2545 - Rev 1 - February 2019 For further information contact your local STMicroelectronics sales office. www.st.com

Transcript of 48 W PoE-enabled smart LED driver evaluation board with ...€¦ · 1. LED6000 : step-down...

Page 1: 48 W PoE-enabled smart LED driver evaluation board with ...€¦ · 1. LED6000 : step-down monolithic switching regulator designed for high power LED driving. Includes overheating,

IntroductionThe STEVAL–POEL45W1 is a PoE-enabled constant current LED driver with a PM8805 Power over Ethernet interface,LED6000 LED driver and Bluetooth module SPBTLE-1S for smart dimming control.

The PM8805 is a highly integrated device, embedding a double active bridge, a hot-swap MOSFET and an IEEE802.3bt-compliant Powered Device (PD) PoE interface.

The LED6000 is a step-down monolithic switching regulator designed to source up to 3 ADC current for high power LED driving.The 250 mV typical RSENSE voltage drop enhances the efficiency. Digital dimming is implemented by driving the dedicatedDIM pin.

The SPBTLE-1S is a Bluetooth® low Energy System-on-Chip application processor certified module, compliant with BTspecifications v4.2 and BQE qualified.

The STEVAL–POEL45W1 evaluation board is designed to provide a power output of 48 W and can dim LEDs down to 1% of themaximum brightness without any flicker.

Remote on/off and dimming control can be managed through the PoE Lighting android application available free of charge onthe Google Play store.

Figure 1. STEVAL-POEL45W1 evaluation board top and bottom

48 W PoE-enabled smart LED driver evaluation board with IEEE 802.3bt PoE-PD interface, high power LED driver and Bluetooth module

UM2545

User manual

UM2545 - Rev 1 - February 2019For further information contact your local STMicroelectronics sales office.

www.st.com

Page 2: 48 W PoE-enabled smart LED driver evaluation board with ...€¦ · 1. LED6000 : step-down monolithic switching regulator designed for high power LED driving. Includes overheating,

1 STEVAL-POEL45W1 evaluation board overview

1.1 Features• PoE-PD IEEE 802.3af/at/bt compliant• Constant current output, working in buck topology• Output Current – 1.4 A with < 0.05% current regulation

– Number of LEDs connected at output: 6 – 11 White LEDs (3.3 V each)• LED driver input voltage range 37 – 57 VDC

• Peak Efficiency at maximum load > 95%• Standby power consumption of LED driver < 100 mW• Comprehensive set of protections:

– open/no-load circuit protection– short/overload circuit protection

• Wireless On/Off and dimming control– PoE Lighting android application available on Google Play store

• LED dimming technique:– Digital dimming with 1% resolution

• RoHS compliant• WEEE compliant

1.2 Block diagram

Figure 2. STEVAL-POEL45W1 block diagram

PM8805IEEE 802.3bt

PoE-PD interface

Auxiliarysupply

on/off and PWM

dimming control

Vcc

LED6000high powerLED driver

DC BUSSPBTLE-1S

BLE 4.2module

+48 V

control signal PGD output

RJ45

LED string

UM2545STEVAL-POEL45W1 evaluation board overview

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1.3 Key devices

Figure 3. STEVAL- POEL45W1 bottom view with key devices1. LED6000: step-down monolithic switching regulator designed for high power LED driving. Includes overheating, overcurrentand output short-circuit protection and controls the brightness of the LED.2. STPS3L60U: Power Schottky rectifier suitable for switch mode power supplies and high frequency DC to DC converters.3. STTH102A: high efficiency ultrafast diode suitable for power supplies and other power switching applications.4. PM8805: IEEE 802.3bt PoE-PD interface with embedded dual active bridge. The device performs IEEE802.3bt physical layerclassification for PSE type indication and stabilizes the differential voltage into a stable DC voltage.5. VIPER012XS: intelligent high voltage converter used to regulate the supply voltage of the SPBTLE-1S BLE module.6. LED6000: Bluetooth® Low Energy SoC allows wireless communication and control of lights from the Android application.7. 2STF1360: low voltage fast-switching NPN power transistor.

1

2

4

3

3

5

6

7

UM2545Key devices

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1.4 Status LEDs

Figure 4. STEVAL-POEL45W1 top view with status LEDsD2 (Blue): stable DC voltage generated by PM8805D11, D12, D13 (Green): Power Sourcing Equipment (PSE) typeD17 (Yellow): VCC for SPBTLE-1SD20 (Red): Input voltage to LED6000D16 (Green): LED6000 driver enabled

D2

D13D11D12

D17

D16

D20

UM2545Status LEDs

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1.5 Firmware implementationThe SPBTLE-1S Bluetooth® Low Energy module includes a microcontroller which allows the BLE module toassume smart master and slave device roles simultaneously.

Figure 5. STEVAL-POEL45W1 firmware flow chart

commandreceived ?

commandvalid ?

YES

YES

start

configuration of Timer,GPIOs, and BLE stack

SPBTLE-1S module signalsLED6000 driver to light the LEDs

at maximum brightness

LEDs swtiched on/off ordimmed according to command

NO

NO

UM2545Firmware implementation

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2 Setup and operation

2.1 How to connect your LED string and power the boardFollow the procedure below to connect your LED string and Ethernet power supply.

Step 1. Connect your LED string to the 2-terminal connector J3 on the board.You can connect between 6 and 11 white LEDs (3.3 V each)

Figure 6. J3 connector for LED load

J3

Step 2. Supply power to the board in one of the following ways:– If you have a PoE-enabled cable in a network that can supply 60 W of power, connect the

Ethernet cable to the RJ45 8-pin connector J1.

Note: If the Ethernet cable is not PoE-enabled or the LAN cannot supply adequate power: you can introduce a PSE(Power Sourcing Equipment) with adequate power rating (e.g. Microsemi PD-9501GR, or equivalent) between anon-PoE Ethernet switch and the PD (Powered Device).

– If you cannot or do not wish to supply power via Ethernet, connect a 48 V DC source to connectorJ7 on the board.

Figure 7. Power supply options at J1 or J7PoE power supply providing 60 W at J1OR48 V DC power supply at J7

+ 48 V DC -

PoE 60 W

J3

J7

J1

Once the board is appropriately powered and the load is connected, the LED driver delivers 100% brightness.

You can then establish a Bluetooth connection with the board and use an Android application to remotely controlLED dimming and on and off switching.

UM2545Setup and operation

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2.2 How to use the PoE Lighting Android applicationYour mobile device must have Android version 6.0 or above to use the app.

Step 1. Download and install the PoE Lighting app from the Google Play store.The app allows you to remotely control the following LED functions on the board:– ON and OFF– brightness level with 1% resolution

Step 2. Open the app on your mobile device.

Figure 8. PoE Lighting Android app first page

Step 3. Click on the Bluetooth icon and then click [ALLOW]This enables Bluetooth on your device if it isn’t already on.

UM2545How to use the PoE Lighting Android application

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Figure 9. Enable Bluetooth on your mobile device

Step 4. Click the search icon and select PoE_Lighting device from the list.

Figure 10. Select the PoE Lighting device to establish connection

Step 5. Use the following functions to control the LEDs attached to the board:– Click on the bulb icon to turn the LEDs on and off– Drag the blue dot around the circular slider to adjust the brightness level

Step 6. Click [Disconnect] from the overflow menu.You need to disconnect to end a session or if you wish to connect to a different LED driver board.

UM2545How to use the PoE Lighting Android application

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Figure 11. PoE Lighting Android app first page

UM2545How to use the PoE Lighting Android application

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3 Schematic diagrams

Figure 12. STEVAL-POEL45W1 board schematic (1 of 2)

NOTEthe footprint of the da ta transformer should be capable to accept the following devices :ETH1-460L from Coilcra ft 1Giga749022016 from Wurth 1Giga

NOTEGreen Leds 0402 of the Tx s ignals are ON when Tx s ignals are low:LED ON --> Tx LOWLED OFF --> Tx HIGH

NOTERes is tance on CLS1 and CLS2 are s e t for Clas s 6.

NOTEDiode BAV70W mus t be 100V ratingin SOT323 or SOT23

NoteTP1 and TP2 are turrets from MILL mAX 2501-2-00-80-00-00-07-0

Chass is

Chass is

Chass is

VOUT

GND

PGD

C8100nF0603100V

C310nF0603100V

D3BAV70

13

2

R2 75R

0603

C710nF

0402100V

R3 75R

0603

R133K0402

R1643K0805

R123K0402

R15150E

06031%

R113K0402

T1

ETH1-460

23

22

24

21

20

196

5

4

7

3

12

8

9

10

18

17

16

15

14

13

11

12

D11

T2 L

ed

C210nF0603100V

D12

T1 L

ed

R675R0603

D13

T0 L

ed

C9100nF040210V

C410nF0603100V

C110nF0603100V

R4 75R

0603

R1436R5

06031%

R1 75R

0603

D2

VOU

T B

lue

LedR10

100k0603

R926.1K1%R0603

D1

SMA

J58A

SMA

U1

PM8805

QFN56-8x8x1-49PINT29

VB2

VOUT27VOUT28

CTRL24

FAUX10

AGND6

T07

CLS25

PGD25

GN

D12

14

DET31

T18

STBY3

GN

D78

42

IN78

40

VO

B38

IN45

37

IN45

36

GN

D45

35

IN12

16

VO

B18

IN36

19

IN36

20

GN

D36

21

IN1212

IN78

41IN

1215

CLS14

IN781

RAUX11

GN

D36

22

VO

B39

GN

D45

34

GN

D78

43G

ND

1213

VCP32

IN3623

VOB29VDD30

VO

B17

IN4533

NC26

ExPadEP4

ExPadEP3

ExPadEP2

ExPadEP1

ExPadEP6

ExPadEP5

C61000pF

1206/18082KV

TP2turre t

TP1turre t

J1

DATA & POWER INPUT

12345678

910

C11470pF0402100V

TP3 Red

R575R0603

C51000pF

1206/18082KV

C10100nF0603100V

R875R0603

R775R0603

UM2545STEVAL-POEL45W1 schematic diagrams

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Figure 13. STEVAL-POEL45W1 board schematic (2 of 2)

SPBTLE-1SVIPer012XSAuxiliary Power Supply

Prog.Connector

LED6000 LED DRIVER

GND

LED StringVOUT:33V DC1.4A

DC-DC conversion PGD Signal

VOUT Indication

VccIndication

VINIndication

MountingHoles

+48V

GND

EN-CONTROL

DIMMING

Vcc

+48V

Vcc+48V Vcc

Vcc

SWCLKSWDIO

EN-CONTROL

DIMMING

SWDIOSWCLK

NRST

Vcc

NRSTVcc

0

0

0

0

0

00

0

0

0

0

0

0

0

PGD

PGD

GND

VOUT

R170E

C162.2nF

R29 0E

R2715K

TP41

C151uF

R217.5K

C32100nF

D213.3V

12

C34100nF

R3282K

C17150pF

C2410uF/63V

R28180E

MH4

1

R35 470E

U2

LED6000

VBIAS1

VIN2

VIN13

VCC4

EN5

SS6

SYNCH7

COMP8

FB9FSW10

LX114

GND16

BOOT15

LX13

DIM12

ILIM11

EP17

R4147K

D17YELLOW LED

D14SMAJ58CA1

2

R3710K

D19STTH102A

21

J7CON2

21

C28

47uF

L1 47uH

F12A

MH3

1

R190E

R38100K

C30

DNM

C1222uF/100V

C2210uF/63V

C251nF

R3427K

R3147K

D20RED LED

R2233K

U4

VIPer012XSGND

1VCC2DIS3FB4COMP5

DRAIN16

DRAIN27

DRAIN38

DRAIN49

DRAIN510

MH2

1

C261uF

U3

CON24B_0

ADC21

ADC12

DIO54 DIO43

VIN5

ANAT

EST0

/DIO

146

DIO

7/BO

OT

7

GN

D8

DIO

69

DIO

810

DIO

1111

DIO

912

DIO

1013

ANAT

EST1

14

DIO015DIO216DIO317DIO118RESETN19DIO1220N

C2

22

NC

121

NC

323

C182.2nF

TP61

C312.2uF

R18 DNM

R42360m

J3

CON2

12

D16GREEN LED

C27100nF

Q22STF1360

1B

C2

2E

3C

14

MH1

1

D18STTH102A

21

J6

HEADER 5X2

2468

10

13579

C33DNM

C19100nF

R3610K

L21.5mH

R333.3K

D15STPS3L60U

21

C141uF/100V

C29

47uF

R244.7K

R30180K

R3910K

R26360m

D22DNM

12

TP51

R4047K

R200E

UM2545STEVAL-POEL45W1 schematic diagrams

UM2545 - Rev 1 page 11/27

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4 Bill of materials

Table 1. STEVAL-POEL45W1 bill of materials

Item Q.ty Ref. Part/Value Description Manufacturer Order code

1 1 U1 QFN56-8x8x1-49PIN

IEEE802.3bt PoE-PD interface withintegrated dual-active-bridge

ST PM8805TR

2 1 U2 HTSSOP16

3 A, 61 Vmonolithic currentsource withdimming capability

ST LED6000PHR

3 1 U3 SMD

Very low powerapplication modulefor Bluetooth®

Smart v4.2

ST SPBTLE-1S

4 1 U4 SSOP10

Low voltageenergy saving fixedfrequency highvoltage converter

ST VIPER012XSTR

5 1 D1 58 V SMA 400 W TVS in SMA ST SMAJ58A-TR

6 1 Q2 SOT-89Low voltage fast-switching NPNpower transistors

ST 2STF1360

7 2 D18,D19 1 A/200 VSMA

200 V ultrafastrecovery diode ST STTH102A

8 1 D15 3 A/60 VSMB

Low drop powerSchottky rectifier ST STPS3L60U

9 1 D14 58 V SMA 400 W TVS in SMA ST SMAJ58CA-TR

10 4 C1, C2, C3,C4

10 nF 100 V±10%SMD-0603X7R

Ceramic capacitor Kemet C0603C103K1RACTU

11 1 C710 nF 100 V±10%SMD-0402

Ceramic capacitor TDK C1005X7S2A103K050BB

12 2 C5, C6

1000 pF 2KV ±10%SMD1206-1808

Ceramic capacitor TDK C4520X7R3D102K130KA

13 3 C27, C32,C34

100 nF 25 V±10%SMD-0603

Ceramic capacitor Any

14 1 C19100 nF 50 V±10%SMD-0805

Ceramic capacitor Any

15 1 C9100 nF 16 V±10%SMD-0402

Ceramic capacitor Murata GRM155R71C104KA88D

16 2 C8, C10100 nF 100V ±10%SMD-0603

Ceramic capacitor Murata GRM188R72A104KA35D

UM2545Bill of materials

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Item Q.ty Ref. Part/Value Description Manufacturer Order code

17 1 C11470 pF 100V ±10%SMD-0402

Ceramic capacitor Murata GRM155R72A471KA01D

18 1 C12

22 µF 100 V±20%throughhole

Electrolyticcapacitor Nichicon UVR2A220MED

19 2 C14, C151 µF 100 V±10%SMD-1206

Ceramic capacitor Any

20 1 C261 µF 25 V±10%SMD-0603

Ceramic capacitor Any

21 2 C16, C182.2 nF 25 V±10%SMD-0603

Ceramic capacitor Any

22 1 C17150 pF 25 V±10%SMD-0603

Ceramic capacitor Any

23 2 C22, C24 10 µF 63 V±20% SMD

Electrolyticcapacitor Kemet EDK106M063A9GAA

24 1 C251 nF 2 KV±10%SMD-0603

Ceramic capacitor Any

25 2 C28, C2947uF 10V±20%SMD-0805

Ceramic capacitor Any

26 1 C312.2uF 16V±10%SMD-0603

Ceramic capacitor Any

27 2 C30, C33 DNM

28 1 D22 DNM

29 1 D2 VOUTSMD-0402 Blue LED Kingbright KPHHS-1005QBC-D-V

30 1 D3 100 VSOT23

Dual switchingdiode commoncathode

OnSemiconductors BAV70LT3G

31 1 D11 2.1 V/20 mASMD-0402

Low power greenLED Kingbright KPHHS-1005MGCK

32 1 D12 2.1 V/20 mASMD-0402

Low power greenLED Kingbright KPHHS-1005MGCK

33 1 D13 2.1 V/20 mASMD-0402

Low power greenLED Kingbright KPHHS-1005MGCK

34 1 D16 2.2 V/20 mASMD-0805 Green LED

Osram optosemiconductorsInc.

LG R971-KN-1

35 1 D17 2.2 V/20 mASMD-0805 Yellow LED Lite-on Inc. LTST-C171YKT

36 1 D20 1.8 V/20 mASMD-0805 Red LED

Osram optosemiconductorsInc.

LH R974-LP-1

UM2545Bill of materials

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Item Q.ty Ref. Part/Value Description Manufacturer Order code

37 1 D213.3 V 0.5 W±5%SOD-123

Zener diode VishaySemiconductors MMSZ4684-E3-08

38 1 F1 2 A 300 V Fuse Littlefuse 36912000000

39 1 J1 RJ45-8 pins Conn MOD jack8P8C R/A shielded Stewart connector SS-7188S-A-NF

40 2 J3, J7 CON2 10A/300 V

Fixed terminalblocks 2P 5.08 mm Phoenix Contact 651-1888687

41 1 J6 5x2 throughhole Box header CNC Tech 3220-10-0100-00

42 1 L1 47 µH 6.5 A±20% SMD Fixed inductors Bourns Inc. SRP1265A-470MCT-ND

43 1 L2 1.5 mH 0.32A SMD Fixed inductors Wurth Electronics 710-7687714152

44 4 MH1, MH2,MH3, MH4 Mounting holes Any

45 1 R18 SMD-0603 Thick film resistors(DNM)

46 1 R38 100 KSMD-0603 Thick film resistors Any

47 8R1, R2, R3,R4, R5, R6,R7, R8

75 R 63mW ±1%SMD-0603

Thick film resistors Multicomp MC0063W0603175R

48 1 R926.1 K 0.1W ±1%SMD-0603

Thick film resistors Panasonic ERJ3EKF2612V

49 1 R10100 K 0.1 W±1%SMD-0603

Thick film resistors TE Connectivity CRG0603F100K

50 3 R11, R12,R13

3 K 63 mW±1%SMD-0402

Thick film resistors Yageo RC0402FR-073KL

51 1 R1436R5 0.1 W±1%SMD-0603

Thick film resistors Panasonic ERJ3EKF36R5V

52 1 R15150E 0.1 W±1%SMD-0603

Thick film resistors Any

53 1 R1643 K 0.1 W±1%SMD-0805

Thick film resistors Multicomp MC01W0805143K

54 3 R17, R19,R20

0E 0.1 W±5%SMD-0603

Thick film resistors Any

55 1 R290E 0.25 W±5%SMD-1206

Thick film resistors Any

56 1 R217.5 K 0.1 W±1%SMD-0603

Thick film resistors Any

57 1 R2233 K 0.1 W±1%SMD-0603

Thick film resistors Any

UM2545Bill of materials

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Item Q.ty Ref. Part/Value Description Manufacturer Order code

58 1 R244.7 K 0.1 W±1%SMD-0603

Thick film resistors Any

59 1 R26, R42360m 0.25W ±1%SMD-1206

Thick film resistors Yageo RL1206FR-070R36L

60 1 R2715 K 0.1 W±5%SMD-0603

Thick film resistors Any

61 1 R28180E 0.1 W±5%SMD-0603

Thick film resistors Any

62 1 R30180 K 0.1 W±1%SMD-0603

Thick film resistors Any

63 1 R3147 K 0.1 W±1%SMD-0603

Thick film resistors Any

64 1 R3282 K 0.1 W±1%SMD-0603

Thick film resistors Any

65 1 R333.3 K 0.25W ±5%SMD-1206

Thick film resistors Any

66 1 R3427 K 0.1 W±5%SMD-0603

Thick film resistors Any

67 1 R35470E 0.1 W±5%SMD-0603

Thick film resistors Any

68 3 R36, R37,R39

10 K 0.1 W±5%SMD-0603

Thick film resistors Any

69 1 R4147 K 0.25 W±5%SMD-1206

Thick film resistors Any

70 1 R4047 K 0.1 W±5%SMD-0603

Thick film resistors Any

71 2 TP1, TP2 PIN-2501-2 Turret MILL-MAX 2501-2-00-80-00-00-07-0

72 4 TP3, TP4,TP5, TP6

Throughhole Test points Keystone

Electronics 36-5126-ND

73 1 T1 Transformer Coilcraft ETH1-460

UM2545Bill of materials

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5 Test results for STEVAL-POEL45W1 evaluation board

5.1 Test setupThe following results are based on input DC power supply with R18 mounted as zero ohm and R19 not mounted.The frequency of operation is 375 KHz. All the input and output readings were taken with the YOKOGAWAWT310 Power Analyzer.The input DC power is supplied through connector J7 on the board and the LED load is connected throughconnector J7.

5.2 Performance results

Figure 14. Input voltage vs efficiency at different loads

Figure 15. Input voltage vs output current at different loads

UM2545Test results for STEVAL-POEL45W1 evaluation board

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Figure 16. Input voltage vs output current at different brightness levels

UM2545Performance results

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5.3 Circuit protection tests

Figure 17. Short-circuit protection behaviorPink waveform is the output voltageGreen waveform is the inductor current

Figure 18. Open circuit protection behaviorPink waveform is the output voltageGreen waveform is the inductor current

UM2545Circuit protection tests

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5.4 Typical waveformsThe STEVAL-POEL45W1 evaluation board waveforms of the Output Voltage and the Inductor current are shownbelow:

Figure 19. Output voltage vs inductor current at 40 V DC

Figure 20. Output voltage vs inductor current at 48 V DC

UM2545Typical waveforms

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Figure 21. Output voltage vs inductor current at 54 V DC

UM2545Typical waveforms

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6 STEVAL-POEL45W1 layouts

Figure 22. STEVAL-POEL45W1 layout top layer

Figure 23. STEVAL-POEL45W1 layout bottom layer

UM2545STEVAL-POEL45W1 layouts

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7 Thermal behavior

The LED6000 in the HTSSOP16 package features 40°C/W thermal resistance and the maximum current flowingthrough the driver is approximately 1.4 A.Thermal analysis of the board was performed using an IR camera at 54 V DC input, under full load condition withan ambient temperature of 25°C.

Figure 24. STEVAL-POEL45W1 heat map for top at 54 V DC input

Figure 25. STEVAL- POEL45W1 heat map for bottom at 54 V DC input

UM2545Thermal behavior

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Revision history

Table 2. Document revision history

Date Version Changes

07-Feb-2019 1 Initial release.

UM2545

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Contents

1 STEVAL-POEL45W1 evaluation board overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

1.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.3 Key devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.4 Status LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.5 Firmware implementation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Setup and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

2.1 How to connect your LED string and power the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2 How to use the PoE Lighting Android application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 Schematic diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

4 Bill of materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

5 Test results for STEVAL-POEL45W1 evaluation board . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

5.1 Test setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.2 Performance results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.3 Circuit protection tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.4 Typical waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

6 STEVAL-POEL45W1 layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

7 Thermal behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

UM2545Contents

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List of figuresFigure 1. STEVAL-POEL45W1 evaluation board top and bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Figure 2. STEVAL-POEL45W1 block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Figure 3. STEVAL- POEL45W1 bottom view with key devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Figure 4. STEVAL-POEL45W1 top view with status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Figure 5. STEVAL-POEL45W1 firmware flow chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Figure 6. J3 connector for LED load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Figure 7. Power supply options at J1 or J7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Figure 8. PoE Lighting Android app first page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Figure 9. Enable Bluetooth on your mobile device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Figure 10. Select the PoE Lighting device to establish connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Figure 11. PoE Lighting Android app first page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Figure 12. STEVAL-POEL45W1 board schematic (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Figure 13. STEVAL-POEL45W1 board schematic (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Figure 14. Input voltage vs efficiency at different loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Figure 15. Input voltage vs output current at different loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Figure 16. Input voltage vs output current at different brightness levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Figure 17. Short-circuit protection behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Figure 18. Open circuit protection behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Figure 19. Output voltage vs inductor current at 40 V DC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Figure 20. Output voltage vs inductor current at 48 V DC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Figure 21. Output voltage vs inductor current at 54 V DC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Figure 22. STEVAL-POEL45W1 layout top layer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Figure 23. STEVAL-POEL45W1 layout bottom layer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Figure 24. STEVAL-POEL45W1 heat map for top at 54 V DC input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Figure 25. STEVAL- POEL45W1 heat map for bottom at 54 V DC input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

UM2545List of figures

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List of tablesTable 1. STEVAL-POEL45W1 bill of materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Table 2. Document revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

UM2545List of tables

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UM2545

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