47000 Perfume Pen - go.rockler.comgo.rockler.com/tech/47000-Perfume-Pen.pdf · the Center Coupler...
Transcript of 47000 Perfume Pen - go.rockler.comgo.rockler.com/tech/47000-Perfume-Pen.pdf · the Center Coupler...
Blank Preparation1. Cuttheblanksabout1/8"longerthantheBrassTubesto allowfor“blow-out”orholeelongation.Maintaingrain orientationofthetwoblanksforturningbyplacingan “x”oneithersideofthecutline.
2. Drilltheblankswitha5/16"drillbitataspeedof900 to1200RPM.
3. PolishtheBrassTubeswith220gritsandpapertoremove oxidationandroughentheTubesforbetteradhesion.This canbedonebyhandorbychuckingtheminadrillpressor portablehanddrill.
4. PreparetogluewithmediumCA(cyanoacrylate)glueor two-partfastdryingepoxy.
5. ApplythegluetotheoutsideofoneBrassTubewithaliberal amountaroundtheendthatisinsertedfirst.Donotapply gluetotheinsideoftheblank,asthiswillcausetheglueto getinsidetheBrassTubeandruinit.
6. InserttheBrassTubewithatwistingmotionintotheblank untiltheTubeisequidistantbetweenbothendsofthe blank.Wipeoffanyexcessglueontheendsoftheblank. Allowthegluetodry.GluethesecondBrassTubeusing thesamemethod.
7. Usingabarreltrimmer,disk,orbeltsander,trimtheends oftheblanksuntilyoucanjustseethebrightbrassends oftheTubes.Thefacesoftheendsmustbeperpendicular totheBrassTubesandparallelwitheachother.Itis imperativetomatchthelengthofthetrimmedblanksto theoriginallengthoftheBrassTubesandthattheinsides oftheBrassTubesarecleanandfreeofanyglue.
Turning the Blanks1. Assembletheblanksonthemandrelwiththebushings placedasshowninthepictureabove.Keepthegrain orientationoftheblanksinlinewhenmounting.Each bushinghasastepthatisdesignedtobeinsertedinto theBrassTubesforstabilitywhileturning,astheinner diameterofthetubesislargerthanthemandrel.Note thatallofthebushingsarethesamesize. Note:EitherWoodSpacersorextraBushingsmaybeused tofilltheextraspaceonthemandrel.
2. Tightenthetailstockandthentightenthemandrelnutthat holdstheblanks.Donotover-tightenthetailstockormandrel nutasthismaycausethemandreltoflex,causingthe blankstogooutofround.
3. Turntheblankstothedesiredshape,makingsurethat thesurfacesnexttothebushingsareturnedtothesame diameterasthebushings.
4. Afterturning,sandthesurfacesinprogressivestepsof 220,400,600,and1000grit.Ifahigherfinishisdesired, micromeshsandpapermaybeused.
5. Applythefinishofchoiceandpolish.
6. Removetheblanksfromthemandrel,keepingtheblank orientationandgrainpatternsinline.
Perfume Pen Preparation and Turning
47000
© Rockler Companies Inc. 2012
Upper Tube (short) NutMandrel “A” Lower Tube (long)
Perfume Pen Bushing Set Wood Spacer
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Mandrel “A” Setup:
Adjustable Mandrel Setup:Upper Tube (short) NutAdjustable Mandrel “A” Lower Tube (long)
Perfume Pen Bushing Set
AssemblyReadtheassemblyinstructionscompletelybeforeassembly.
1. PressaCapintotheendoftheUpperTube.Makesure youchoosetheappropriateendofthetubetopreserve thepatternorgrainmatchforyourpen.
2. PresstheotherCapintotheendoftheLowerTube.Make sureyouchoosetheappropriateendofthetubetopreserve thepatternorgrainmatchforyourpen.
3. InserttheWickintotheLowerTube.
4. Makeapressingblockbydrillinga5/16"diameterholeinto a3/4"thickpieceofscrapwood.
5. InsertthelongendoftheTipintothepressingblock.Press theTipintotheopenendoftheLowerTube,usingthe pressingblocktoputpressureontheflangeandprevent damagetothethinTipwhenpressingintoplace.
6. CarefullystretchtheO-Ringovertheexposedendofthe Tip.RolltheO-RingdownthesideoftheTipuntilitsettles intotheIndentationaroundtheflange.
7. ThreadtheCenterCouplerontotheTipsothatitfitssnugly againsttheO-Ring.AlignthegrainoftheUpperandLower blanks.Oncetheblanksarealigned,pushtheUpperTube byhandontotheCenterCoupleruntiltheUpperTubeis firmlyseatedandwillnottwistorfallout.Carefullyunscrew theCenterCouplerandUpperassemblyfromtheTipand finishpressingtheCenterCouplerintoplace.
8. InserttheApplicatorintotheTip,narrowendfirst.
9. FillthePerfumePenbydippingtheApplicatorinto perfumeforapproximatelyoneminute.TheApplicator maybelooseintheTipbeforefilling,butwillexpandto fitwhenmoistened.
10.TocleantheApplicator,removetheApplicatorfromthe Tipandsoakinisopropylalcohol.
Reordering Information Stock #PerfumePenKit...................................................470007mmMandrel“A”with#2MorseTaper...............435377mmMandrel“A”with#1MorseTaper...............39389Adjustable7mmMandrel“A”with#2MorseTaper............................................25581PerfumePenBushingSet....................................614125/16"DrillBit.........................................................36180
Perfume Pen Assembly
Wick
Cap
Center Coupler
Rubber O-Ring
Applicator
Tip
Lower Tube (long)
Upper Tube (short)
CapIndentation
47000 - Rev 05/12
WARN
ING: T
his product contains one or m
ore chem
icals, including lead, that are know
n to the State of C
alifornia to cause cancer and birth defects or other reproductive harm
. W
ash hands after handling.
Made in C
hina
Distributed by R
ockler C
ompanies Inc.
© 2012 R
ockler Woodw
orking and H
ardware
4700
0 - R
ev 0
5/12
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