PPrototype Manufacturing rototype Manufacturing -- USAUSA

200.000 Sq. ft. Of ManufacturingOver 250 skilled employeesOver 100Stamping Presses53 CNC Machines23 Laser Cutting Systems 3 and 5 Axis15 robotic Weld arms, 39 Manual weld stationsMIG, TIG, and Laser Welding 15 Spot Weld Machines15 Injection Mold Presses

Manufacture Of parts and Complete Robot Welded Assembly done in-house

OOur Expertiseur Expertise

� Prototype and short run production for metal stampings, weldedassemblies, plastic injection molding, castings, and high precision cnc machining

� Urgent Requests And Quick Turn Around Projects

� Around The Clock Service 24/7

� Equipment & Technical Expertise

� Experience and ability to get the job done right and on time

MMetal Stampingsetal Stampings

Over 100 StampingOver 100 Stamping

PProduction Intent Robotic weldingroduction Intent Robotic welding

Weld Study on All Cradles

Production Weld Wire

Production Gas Mixture

Cut + Etch on each Weld

Certified Weld Inspector approval for each cradle

North American Automotive Metric Standard ( NAAMS )

Software is used to verify all welds meet Print spec

15 robotic weld arms15 robotic weld arms

RRobotic weldingobotic welding

Robotic Weld SubRobotic Weld Sub--AssyAssy

CChassis Assemblieshassis Assemblies

4040--50 Components : 450 Components : 4--6 week delivery6 week delivery

BBanjo Axle Assemblyanjo Axle Assembly

Stampings, Castings, Robotic Welding, MachiningStampings, Castings, Robotic Welding, Machining

FFrame / module assemblyrame / module assembly

2 Gantry weld systems2 Gantry weld systems

FFull truck frameull truck frame

Stamping, Laser Cutting,Robotic Welding: 200 Stamping, Laser Cutting,Robotic Welding: 200 part numberspart numbers

LLarge Metal Stampingarge Metal Stamping

15 presses over 1000 tons15 presses over 1000 tons

Spot WeldingSpot Welding

15 Spot Weld Machines15 Spot Weld Machines

SSeating Assemblieseating Assemblies

Structures and MechanismsStructures and Mechanisms

LLaser Cuttingaser Cutting

(15 ) 5(15 ) 5--Axis Lasers / ( 8 ) 3Axis Lasers / ( 8 ) 3--Axis LasersAxis Lasers

CCNC MachiningNC Machining

53 CNC machines: up to 1153 CNC machines: up to 11’’x 17x 17’’TravelTravel

53 CNC machines: up to 11’ x 17’Travel

MMachined Castingsachined Castings

All high precision machining done inAll high precision machining done in--househouse

HHigh Definition Stampingsigh Definition Stampings

Presses up to 7000 TonsPresses up to 7000 Tons

CCNC Tube BendingNC Tube Bending

YY--Axis Feed for Minimal Material ThinningAxis Feed for Minimal Material Thinning

HHigh Pressure Hydroformingigh Pressure Hydroforming

Up to 58,000 PSIUp to 58,000 PSI

PPrecision Injection Moldingrecision Injection Molding

High Precision insert molded housingsHigh Precision insert molded housings

IInn--House CapabilityHouse Capability

• Tooling Design and Manufacturing

• CNC Machining

• 3-Axis Laser Cutting

• 5-Axis Laser Cutting

• Metal Stamping

• CNC Tube Bending

• Hydroforming

• Production Intent Robotic MIG Welding

• Spot Welding

• Injection Molding

• Patterns and Castings

• Wire EDM

Thank youThank you

Maiores Informações:Eduardo Fernandes da Fonseca

Fone: 011 9620-6806

efonseca@robtec.com

www.robtec.com