3 Coriolis Technology

7/27/2019 3 Coriolis Technology

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Optimise with OPTIMASSKROHNE mass flow metering for the Oil and Gas Sector

Eddie Bridges


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Title here again in Arial 24 max. one line

Agenda

Optimise with OPTIMASS

1. Decades of Coriolis experience

2. Technology comparisons

3. Optimass 2000

4. Optimass 6000

5. Entrained gas testing

6. Hot and cold applications


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Krohnes Coriolis History

1977 1986 1991 2002 2006 20121994 20081997

1977 1stindustriallycapableCoriolis MassFlow Sensor

1986 S-SeriesLaunched with..

1986 DSPDigital Signal

Processing

1990 P-SeriesLaunched

1991 E-Series

Launched

1994 TheWorlds first

single straighttube meter(SST)

2002 and 2003 Highperformance SST withAST the OPTIMASS7000 in 7 sizes and 3materials, Ti, SS & C22

2002 OPTIMASS3000 low-flowwith secondarycontainment

2006 OPTIMASS1000 twin straight

tube meter forgeneral purposeapplications

2008 OPTIMASS 2000Bulk transfer and CTmeter with integratedpressure compensation

2012 OPTIMASS 6000 high

performance twin bent tube meterwith Entrained Gas Management-200C to +400C and 200bar

3 | 2nd Malaysia Flow Measurement Workshop Jun 13


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Technology Comparison

Cost of ownership

Flow meter

Technology

Engineering Installationcosts

Maintenance Operation Total

Coriolis Low Low Low Low LowEMF Average Low Low Low Low

Orifice High High Average Low Average

Turbine(incl. airseparator &straightener)

High High High High High

UFM Low Low Low Low Low

Vortex Low Low Average Low Low



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Technology Comparison

Installation and measurement

Technology Coriolis Ultrasonic Liquids Ultrasonic Gases

Size

Process connections up to DN 400/16" up to DN 600/24" and above up to DN 600/24" and above

Flow dependencies

flow straightener not required yes recommendedstraight inlet run not required 10 x D 10 x D

straight outlet run not required 5 x D 3 x Dpressure drop low minimal minimal

System requirements

filter not required not required not requiredcontrol valve not required not required not required

Measuring values

mass direct only via Flow Computer only via Flow Computerdensity direct only via Flow Computer only via Flow Computervolume indirect direct direct

normal volume only via Flow Computer only via Flow Computer only via Flow Computer

App licat ions

Custody transfer viscosity independent special calibration > 10 cSt viscosity independentInstallation compact & easy bigger envelope bigger envelope

Measurement of liquids yes yes noMeasurement of gases yes no yes



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Advantage of OPTIMASS Coriolis mass flow meter

Performance independent of liquid properties

Density Viscosity Temperature Conductivity

Non intrusive, No moving parts no wear, no clogging low pressure loss

Bi-directional measurements

High accuracy over wide measuring range High turndown ratio

No straight inlet/outlet runs requiredMeasurement system

direct: mass, density, temperature calculated: volume, concentration (net oil measurement, water cut)

Secondary Containment options



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Wetted Parts SS 318L

Duplex SS 318L

NACE

compliant

NACE Super

Duplex

UNS 32760

Flange SS 316L SS 318L UNS 32760

Outer cylinder SS 304L (Options: SS 316L and SS318L)

Process temperature -45 to +130 C / -49 to +266 F

Process pressurePED 97/23/EC -1 to 150 bar (-14.5 to 2175 PSI)

CRN/ASME -1 to 140 bar (-14.5 to 2030 PSI)

PED97/23/EC

-1 to 180 bar

Secondary containment

Burst pressure > 100 bar (without approval)

Optional 40 bar / 580 PSI (PED approved)

Duplex SS318L option 150 bar (PED approved)

Ambient temperature-40 to +60 C / -40 to +140 F compact

-40 to +65 C / -40 to +149 F remote

Accuracy for liquids 0.1% of measuring value + Zero stability

Accuracy for gases 0.35 % of measuring value + Zero stability

Repeatability 0.05 %

Density measurement range 400 to 3000 kg/m3 / 25 to 187 lb/ft3

Density accuracy 2 kg/m3 ( 0.5 kg/m3 with on site calibration)

0.125 lb/ft3 ( 0.03 lb/ft3 with on site calibration)

OPTIMASS 2000 Key Specifications


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8 | Coriolis mass flow meters | 2010-11-17

Platform Service Caspian Sea

Test Separator oil output


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Large Metering Skids with OPTIMASS in India

2 Large Metering Skids with 2 x Optimass 2000 S250 and 1 x Optimass S150

CT transfer measurement of these

refined petroleum products from the

refinery to the terminal.

Our meters are considered by the

customer as the meters with the

smallest footprint, good accuracy,

easy skid design & manufacturing.

Capability and ability to handle

multiple products without any effect

on the accuracy.

End customer is Essar Oil Ltd.(Kenya Refinery)


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No other Coriolis meters can beinstalled with such compact andsmall footprint without any heavy andrigid foundations.

OPTIMASS 2000s in the Dostyk Refinery, Kazakhstan

Two more OPTIMASS 2000 S150

Measurement of high viscous BlackOil and Gas Oil.

Applications Oil & Gas


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Application

Abrasive fluids

Drilling Mud (Oil in Mud Measurement)

KROHNE have now completed a few projectsusing the OPTIMASS 2000 for Oil in Mudrecovery processing

The flow splitter helps control the flow of themud reducing erosion.

The velocity flow rate through the meter is verylow (2m/s).

Therefore to eliminate dropout from suspension

the meter is mounted vertically. Platform service
http://c/O%20&%20G/2013%2004%20Oil%20and%20Gas%20Platform%20Service%20internal.pptmhttp://c/O%20&%20G/2013%2004%20Oil%20and%20Gas%20Platform%20Service%20internal.pptm


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Application

Abrasive fluids

Drilling Mud

Portable installation

No other large sizeCoriolis meter canbe installed like this!


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Loading Rack in Kazakhstan

The installation is a two-sided rail tanker loading rack forloading oil of commercial quality.60 Optimass 7300 T50s are used for measuring the loadingfrom the respective tanks.

This loading rack is installed at the Western Branch ofKazTransOil JSC in Atyrau, Kazakhstan. KazTransOil is thenational oil transporter in Kazakhstan accounting for 80% of

all oil transported in the country and operates more than6,400 km of oil pipelines and 3,140 km of water pipelines.

Application story


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Application

Rail loading in Lithuania

Left: An Optimass 7000 T80 isinstalled on this rail loading facility inLithuania.

Right: The KROHNE Summit FlowComputers which control and recordthe loading of the rail tankers.


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Applications our Giant at Mosyr Refinery

Crude oil measurement in Mosyr Oil Refinery, Belarus

JSC Mozyr Oil Refineryrefines and producescrude oils and other fuelsin Belarus.

They use 2 Optimass2000 S250 meters.

The first meter is used onthe crude oil pipeline tothe primary oil refiningsection, with a flow of1600 t/h.

The second S250 is usedon the black oil pipelineto the Commodity andRaw Materials Park.


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OPTIMASS 2000 S 150 in Ontario, Canada

1 x OPTIMASS 2000 S150with Modbus communication

Flow rates: 4.5 485 m3/h

Pressure: 16.2 bar

Temperature: 15 C

Density : 884 kg/m3

Viscosity: 0.7 mPa s

Fluid: gasoline

Applications - CT


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OPTIMASS 7000 the new challenge:Biofuels


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Typical operating conditions:

Case 1:Flow: max. 3 kg/s (10800 kg/h),

down to 2.5% of Qnom

Pressure: 19 - 22 bar gTemp.: 21 - 90 CVelocity: 54 - 75 m/s

Case 2:Flow: max. 5 kg/s (18000 kg/h),

down to 4.2% of Qnom

Pressure: 22 bis 34 bar gTemp.: 62 bis 140 CVelocity: 56 bis 78 m/s

Natural gas measurement to gas turbines

in power stations (2)


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Special Requirements

Special requirementsPaint Specifications

Conoco-Phillips

NORSOK 6

SHELL

Conoco

Other Special Requests

European/North American

sourced materialsFlanges sizes and ratings

Raised faces and finishes

Industry Connections(Grayloc)

Transition pieces (for SST)

Our Yellow Submarine for a customer in Vietnam


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Can you imagine this?

Applications Oil & Gas


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Shorter installation length

But much bigger envelope

Competitors large bent tube meter installation


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KROHNE OPTIMASS 2000 & 7000 CT approvals

Custody transfer

OIML R 117 1

MID Mi 005 PTB System Approval (Europe)

Mogas (Singapore)

Inmetro (Brazil) SIRIM (Malaysia)

Migas (Indonesia)

NTEP (USA)

MC (Measurement Canada)

GOST pattern approval (CIS)Design approvals

PED (Europe)

CRN (Canada)
http://c/Custody%20transfer/System%20MI005/MI005_DE10MI005PTB010_rev07_engl.pdfhttp://c/Custody%20transfer/System%20MI005/MI005_DE10MI005PTB010_rev05.pdfhttp://c/Custody%20transfer/System%20MI005/MI005_DE10MI005PTB010_rev05.pdfhttp://c/Custody%20transfer/System%20MI005/MI005_DE10MI005PTB010_rev07_engl.pdf


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A Swiss OEM had tried to use an established European mass flow meter for highviscosity, aerated ink components. Some components worked well others the meterstopped measuring. They saw a demo rig for EGM at Achema, in June 2012.

We installed a trail meter in their test facility and within two hours the customer was

happy to continue the trial on their own.

The trail has resulted in an order

for 8 x Optimass 6400 - S25

Process:

Product: Ink componentsFlow: 500 kg/hPressure: 30 bar (absolute)Temp: 90CDensity: varies 1.15kg/litre

Applications Entrained Gas Management (EGM)

OEM high viscosity products with air



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An International paint manufacture has air some paint production processes.

Historically they have used a Foxboro product but this has a very high pressure drop.They now tested Krohne and the other leading European manufacturer

Applications Entrained Gas Management (EGM)

End user high viscosity products with air

Air (%) Opt imass 6400(kg)

European Meter(kg)

Scale (kg)

35 58 89 57.8

12.5 41.9 51 44

12.5 (v > 2 m/s) 49.9 - 50.2

12.5 (v > 2 m/s) 44 - 44.6

Customer have decided that for all similarapplications, Optimass 6400 is the NEWstandard!The first will be in their Paint refinish plant inChina



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OPTIMASS 6400C-S100

Tests with Entrained Gas by KMIC



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Entrained Gas Testing

ProtocolTest conducted at SGAIC on large calibration rig for 1500P meters.

Mass flow rate verified by traceable weigh scale

Line pressure of water, 2barg

Injection pressure of air 4-6barg Measurement test procedure

Inject air upstream, Set injection valve and tune flow rate Reset injection valve for GVF for

each flow rate.

Repeat complete test cycle to checkreproducibility.



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OPTIMASS 6400C-S100

Tests with Entrained Gas by KMICMeter was then tested at 3different flow rates with differentvolumes of entrained gas.

Meter did not stop measuring

at any time

Flow % Gas volume % Error % Density kg/m3

100 3 0.87 976.6

100 3 0.27

100 3 0.53

50 15 -2.38 872.1

50 15 -2.24

50 15 -2.38

20 40 -2.65 727.0

20 40 -2.37

20 40 -2.81

First test run



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OPTIMASS 6400C-S100

Tests with Entrained Gas by KMICMeter was then tested at 3different flow rates with differentvolumes of entrained gas.

Meter did not stop measuring

at any time Errors are repeatable &

reproducible for sameconditions


100 3 0.67 972.0

100 3 0.58

100 3 0.63

50 15 -3.32 873.6

50 15 -2.68

50 15 -2.34

20 40 -3.87 728.3

20 40 -3.23

20 40 -3.99

Second test run



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30 | KSEA Seminars Jan 13| 2013-01-04

OPTIMASS 6400C-S100



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OPTIMASS 6400C-S100




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OPTIMASS 6400C-S100




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OPTIMASS 6400C-S100

Tests with Entrained Gas by KMICMeter was then tested atconstant flow rate, but withvarying volumes of entrainedgas.

Results are as shown. Even with 50% gas volume,

meter continued to measure

Given conditions, errors arestill very repeatable


50 15 -2.38 872.1

50 15 -2.24

50 15 -2.38

50 15 -3.32 873.6

50 15 -2.68

50 15 -2.34

50 33 -4.36 674.8

50 33 -4.87 695.5

50 50 -4.55 562.8

50 50 -4.23 558.1



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OPTIMASS 6400C-S100




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OPTIMASS 6400C-S100




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36 | KSEA Seminars Jan 13| 2013-01-04

OPTIMASS 6400C-S100

Comments The test results are a good example of the enhanced performance of the Optimass

6400

Meter continued to measure even with 50/50 mixture of water/air

All mass flow measuring errors were


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Applications High Temperature Oil & Gas

Carbon black plant in Europe

Vertical Installation

Horizontal Installation

Meter: 9 x Optimass 6400 S25Medium: FCC oilFlow range: 0-8000 kg/hTemperature: 230 CPressure: 23 barg

Density: 1,05..1,1 g/cm3Viscosity (SUS99C): 120-330Process: Oil flow control at the reactors



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Medium: AsphaltTemperatur: 160 CDichte: 1.1 kg/lDurchfluss: 0 10256 kg/hrDruck: 9 bar


Asphalt in Spain



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A Fuel Gasification Technology company in Germany uses this S25 meter to measurethe flow of thermo oil in heat exchangers in their rig

Optimass 6400 - S25Process:Product: Heating oilFlow: 2500 kg/hPressure: 1 bar

Temp: 220C

Applications High Temperature Energy

Thermo oil flow monitoring



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Asphalt tanker loading

Texas, USA

6 x 6400-S100



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Applications Low Temperature

Cryogenic measurementOPTIMASS 6400 S50

Medium: Liquid NitrogenTemperature: -183 CDensity: 0,752 Kg/lPressure: 2.9 9 bar

Flow Range: 0 500 l/min



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LNG Dispensers

LNGStorageTank

LNG Dispenser

VehicleLNG Tank

LNG Supply Feed Line

VapourReturn to

Storage

PurgeBypass

Line

Vapour Recovery

Return line sees vapour and liquid



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Thank you for your attention!

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