(2.3kV ~ 11kV) 125 ~ 22000kW / 155 ~ 27500kVA

HIVERT General Medium Voltage VFD

Hiconics Drive Technology Co., Ltd.

www.hiconics.com2

This catalogue has been checked with due care and attention. However, should the user find any errors, please report them to Hiconics, and due to continuous improvement and pursuit of excellence, entries in this catalogue may differ from the actual product, Hiconics Drive Technology Co., Ltd. reserves all rights to improve products and explain to this catalogue.

Pursuit of Excellence on The World Stage

Company Introduction

Fields of Application

Product Structure

Topology

Product Characteristics

Execute Standards

Technical Specifications

Standard Ratings

Dimensions

Transportation and Installation

Reliability and Service

HIVERT General Medium Voltage VFD

02

03

04

05

08

10

11

12

16

25

28

Our CompanyHiconics Drive Technology Co., Ltd. is a listed high-tech

enterprise specializing in R&D, production and sale of

Medium Voltage VFD, Low Voltage VFD and Explosion-

proof VFD. Hiconics was founded in 2003 and is located

in Beijing Zhongguancun Science and Technology Park.

In January 2010, Hiconics was listed on Shenzhen

Stock Exchange as "Hiconics", Stock code "300048",

with registered capital of €40.7 million and net assets of

€176 million.

We have five wholly-owned subsidiaries, as well as a

key laboratory and a technical center. Among more than

1,000 employees, the proportion of R&D engineers is

20%, and 70% of all staff have a college education or

above. Hiconics, as a well-known brand in China, has

been honored with a “Customer Satisfaction Award”

over 6 years. Since 2006, we have been one of member

enterprise in drafting of “National Standardization of

Medium Voltage VFD”, and twice ranked in “Top 100

SMEs with The Most Potential” by Forbes China. As an

expert in energy-saving controlling, based on the strong

technology and advanced production, Hiconics has

established a positive corporate image and become a

leading player in the field of Medium Voltage VFD.

In addition to maintaining a position as a leading player on the

domestic market, Hiconics has been continuously exploring

overseas markets. Our products have been exported to

Russia, Mexico, India, Pakistan, Vietnam, Malaysia, and

Middle East. In Russia we take a market share in excess of

50%. Hiconics always enjoys a good reputation worldwide as

well as continuous cooperation with our partner on the global

Medium Voltage VFD market.

Our ProductsThe Hiconics HIVERT series of Medium Voltage VFD is divided

into two types: the General VFD and the High-performance

VFD. The General VFD realizes energy-saving by adjusting

the motor’s rotator speed, and is mainly used for fans and

pumps in Power, Mining, Petrol-chemical, Metallurgy, Cement,

Municipal industries, etc. The High-performance VFD, with

the use of the vector control and regenerative technology,

this results in a constant torque, quickly dynamic response,

higher precision, a wider scope of speed regulation and faster

braking, etc. It can transfer the regenerative energy into the

grid during the load is braking, which is mainly used for mining

hoist, conveyor, rolling mills, marine and engine, etc. For more

information on our products, please visit our website: http://

www.hiconics.com

Our VisionHiconics always focus on the energy-saving and emission

reduction, as well as industrial control, we are devoted to

providing highly efficient VFD solutions for global customers,

continuously improving utilization efficiency of energy,

assuming a leading global role in green energy and drive

technology. Hiconics is assured a greater success with

implementation of advanced technology, reliable product

quality, high performance and excellent service. We look

forward to working with our partners from the world to create a

new era of green energy industry. For further cooperation with

Hiconics, please contact us at: info@hiconics.com.

Company Introduction

3.

Fields of Application

The HIVERT series of MV VFD has been used successfully in a variety of industrial applications, which was

exported to Russia, Southeast Asia, Middle East, Mexico, ... and enjoy good reputation worldwide. We can provide

the perfect solutions for Asynchronous/Synchronous motors, including soft start, speed adjustment, energy-saving

and intelligent controls.

Various Industrial Applications

Fire-power, Hydro-power, Garbage power

.Slurry pump .Primary fan .Compressor .Suction pump .Induced draft fan

.Secondary fan .Condensation pump .Powder exhaust fan .Booster fan

.Circulating pump .Water supply pump

Petroleum, Petrochemical, Natural gas

.Material-handling pump .Injection pump .Water supply pump .Submersible pump

.Circulating pump .Brine pump .Compressor .Oil supply pump

.Oil submersible pump .Conveyor .Booster fan

Coal mine, Mining

.De-scaling pump .Slurry pump .Cleaning water pump .Feeding pump

.Axial flow fan .Mixing pump .Kiln .De-dusting fan .Drainage pump

.Medium pump .Disrotatory fan

Iron & Steel, Nonferrous Metallurgy

.Blast furnace blower .Induced draft fan . Kneader .Compressor .Blower

.Water supply pump .De-dusting fan . Rotatory Furnance .Electric furnace

.Blast furnace .De-scaling pump .SO2 fan . Gas compressor

Cement and Building Materials

.Kiln induced fan .Kiln blower .Kiln tail fan .Kiln head fan .High temperature fan

.De-dusting fan .Conveyor .Coal miller .Cooling fan .Circulating fan

.Cement mill fan .Raw material mill fan

Municipal (Heating, Water supply, Waste water treatment, etc.)

. Pressure blower .Induced fan .Blower .Pressure pump .Circulating pump

. Sewage pump .Cleaning water pump .Lifting pump .Water supply pump

. Reclaimed water pump

Light industry, Chemical industry

.Gas blower .Pressure pump .Compressor .Axial flow pump

.Soft water pump .Water supply pump

Other industries

.Wind tunnel .Air pump test device

4.

Power Cell CabinetController: The voltage vector PWM control, signals measurement and controlling with complete electric isolation by the

optic fiber communication between controller and power cells.

Power Cell: The modular designs, easy to production, maintenance and replacement with each other.

I/O Board: The interface of digital and analog signals, adaptable for the various applications on site.

HMI: LCD display in multiple-language, easy to operation, parameter setting, status display, fault recording, etc.

Manual / Automatic Bypass Cabinet (Optional)To ensure the continuous production in case that the VFD is fault or stopped, the bypass cabinet allows the motor to be

driven by the grid system.

Transformer CabinetIsolated Transformer: The multi-windings at the secondary

side can provide independent phase-shift power suppy for

the power cells. It can efficiently reduce harmonic distortion

and improve the current waveform of the grid system.

Cooling Fan of Transformer: The proper cooling fan is

configurable for the dry type transformer depending on the

power ratings.

Master-Slave Drive Control System (Optional)It is used for multi-drive system in master-slave mode to keep the

speed and torque balance between all drives (motors), which are

synchronously controlled by the optic-fiber communication.

Grid-Connected Synchronous Switching System

(Optional)It is composed of the switch cabinets, a reactor cabinet and a

sync-controller cabinet. The whole switching system is controlled

synchronously by a sync-controller to ensure that when the VFD’s

output voltage keep the phase-sequence and voltage value same

as the grid system, the motor can be driven at the industrial

frequency by switching into the grid system from the VFD.

Cooling fan

Transformer Cabinet Power Cell Cabinet

ProductStructure

5.

The HIVERT series MV VFD adopts AC-DC-AC mode, the electronic switch component is IGBT. It is highly reliable by

means of the power cells connected in series and voltage overlapping method.

Topology of System6kV series: Total 15 power cells, 5 cells per phase, three phases Y-connected.

10kV series : Total 27 power cells, 9 cells per phase, three phases Y-connected.

Topology

A1B1

C1A2

B2C2

A3B3

C3A4

B4C4

A5B5

C5

Power Cell

A6B6

C6A7

B7C7

A8B8

C8A9

B9C9

10kVMotor

Phase- shifted secondary windings

Isolated transformer

Input three-phaseMV power supply

A1

B1

C1

A2

B2

C2

A3

B3

C3

A4

B4

C4

A5

B5

C5

Input three-phaseMV power supply

6kVMotor

Power Cell

Isolated transformer

Phase- shifted secondary windings

6kV Asynchronous Motor 10kV Asynchronous or Synchronous Motor

6.

Rated Voltage Cells per Phase Voltage per Cell(V) Phase Voltage(V) Line Voltage(kV) Levels of Voltage

3.3kV 3 640 1900 3.3 7

4.16kV 4 600 2400 4.16 9

6kV 5 690 3460 6 11

6.6kV 6 640 3810 6.6 13

10kV 9 640 5770 10 19

11kV 9 690 6350 11 19

Voltage Overlapping MethodThe HIVERT MV VFD has a number of power cells connected in series, the independent phase-shift power is supplied to

each power cell by the isolated transformer. Changing the power cells number in each phase you can get different output

voltage conveniently without the limitation for the components’ withstand voltage. For example, the 6kV VFD has 5 cells

in each phase, the rated voltage of each power cell is 690V, the phase voltage is 3460V (the line voltage is 6kV); the

10kV VFD has 9 cells in each phase, the rated voltage of each cell is 690V, the working voltage is 640V.

line voltage

6000V

690

640

640

640

640

640

640

640

640

640

640

640 640

640 640

640 640

640 640

640

640

640

640

640

640

640

640

640

690

690

690

690

690

690

690

690

690 690

690

690

690

690

phase voltage

line voltage

phase voltage

3460V

5770V

Take 5 cells for example Take 9 cells for example

Power Cell TopologyThe power cell adopts AC-DC-AC mode, it is equal to a low

voltage voltage-source inverter with three-phase input and

single phase output. All power cells are same electrical and

mechanical features, thus very easy to maintenance and

replacement.

The power cell receives the signals by the optic fiber and

adopts the voltage vector mode to control the IGBTs (Q1

~ Q4) ON/OFF with the single phase PWM output waveform. Each cell only has three possible output voltage statuses.

When Q1 and Q4 are conducted, the output voltage status between L1 and L2 is “1”; when Q2 and Q3 are conducted,

the output voltage status between L1 and L2 is “-1”; when Q1 and Q2 are conducted or Q3 and Q4 are conducted, the

status between L1 and L2 is “0”.

Diode rectifier DC link

+

+

+

Inverter outputFuse

RST

L1

L2

Q1 Q2

Q3 Q4

HI VERT (*)(*) /

Rated output current (A), for example : 077, 130,…,1540, ect.

Rated output voltage (kV): “33” indicates “3.3 kV” ,04 indicates“4.16kV”“66” indicates “6.6 kV”, “11”indicates “11 kV” ect.

F: Energy feedback, Z : Band brake unit, X: External power supply for cells.

(P)(XX-)

Cell bypass, C : inner loop air-water-cooling, W : water-cooling

Cell levels: 3: 3 Levels; 4: 4 Levels; 6: 6 Levels; 9: 9 Levels ect.

Rated input voltage of the MV VFD, often omitted .

G: High temperature fan series, K : Mine fan series, R: Soft start series, J: Anti-explosion series, V: Vector control (when used alone), for mine belt conveyor series.

The first: Product Version( e.g.: 3 indicates the third design ) The second: The cabinet layout, often omitted, Special case ( S: Single operation )

Motor type, Y: asynchronous , T: synchronous

Variable-frequency speed control system

Company name abbreviation

Topology

7.

External Terminals

L1

L2

L3

U

V

W

ENCODER

Input 3-phase MV power supply

3-phase Asynchronous or Synchronous Motor

PE

Analog Output AI01READY Medium Voltage Ready

Fault Indication

Running Indication

Remote Control Indication

Phase-Lock Successful Indication

Heavy Fault Output

Close Command of Breaker

Open Command of Breaker

Heavy Fault Output

FAULT

RUN

E-C-I

L-P

H-F(NO)

H-F(NC)

AI02

AI03

AI04

EGND

FWD

REV

E-STOP

SP1

SP2

SP3

R-L-S

SPARE

SPARE

SWITCH

COM

A

B

C

N

RST

OFF HV

OFF HV4-20mA

4-20mA

DATA+

DATA-

DC-

DC+

DC-

DC+

Analog Setting

Shield Earthing

Shield Earthing

Analog Feedback

RS485 Communication

Analog Output

Analog Output

Analog Output

Positive DirectionStart-stop/ Pulse Start

Reverse DirectionStart-stop/ Pulse Stop

Emergency Stop

Speed 1

Speed 2

Speed 3

Spare

Remote Control Enable

Medium Voltage Break

Medium Voltage Break

Vector No-load/Load Switching

Switching Action

Remote Reset

XT1 XT2

XT3

XT0

Hz

Hz

A

A

1

2

345

6

789

1

2

345

6

789

35

36

373839

40

4142

1011

12

1314

15

16

171819

20

212223

24

25

26

27282930

31

32

33

34

1011

12

1314

15

16

171819

20

212223

24

25

26

27282930

31

32

33

34

Fan

Faul

t Ala

rmF_

FAU

LT

D_F

AU

LT

TM_O

T

PC

_OT

Cab

inet

Doo

r Ope

ning

Ala

rm

Tran

sfor

mer

Ove

r-hea

t Ala

rm

Pow

er C

ell C

abin

et o

ver-h

eat A

larm

1 2 3 4 5 6 7 8

DC power supply380V AC power supply

Topology

8.

The HIVERT general MV VFD is self-developed and manufactured by Hiconics Drive Technology Co., Ltd. It is used for

the medium voltage (synchronous or asynchronous) AC motor. The MV VFD adopts the power cells connected in series

and voltage overlapping method with the mature technology and reliable components. It has self-developed voltage

vector PWM control method with the high control accuracy and fast response, VFD efficiency in excess of 98%, multi-

language LCD display, modular design and easy to maintain, the wider input voltage range meets the grid condition;

AVR (automatic voltage regulator) prevents damage to the motor isolation from the over-voltage, the boosted torque at

low frequency, flying start function and transient power loss permission, optional bypass system to meet the continuous

production requirement, lower harmonic and higher power factor,…etc.

The HIVERT general MV VFD is complied with IEEE 519-1992 and GB/T14549-1993. They do not require the additional

input filter, saving the cost for harmonic elimination. Because of the high power factor of the system, the compensation

device for power factor is not needed, thus the reactive power are effectively reduced, saving the cost for the grid

capacity enlargement.

High-Quality Power Input SectionThe HIVERT general MV VFD adopts the isolated transformer with the phase-shifted secondary windings, which can

provide the isolated power supply for the power cells with multi-pulse diode rectifier (30 pulses for 6kV, 54 pulses for

10kV), the harmonic current of power cells can be effectively reduced. Please refer to the current/voltage waveform with

the 30-pulse rectifier in Figure 1.

Figure 2:wave form of output line-voltage

Figure 3:wave form of output current

Figure 1:30-pulse wave form of input

voltage/current

Product Characteristics

9.

Perfect Power Output SectionThe HIVERT general MV VFD adopts the power cells connected in series and voltage overlapping method (i.e. Power

cells multi-level cascade technology), it can output the perfect PWM sinusoidal waveform (see Figure 2 and Figure 3). It

has the following advantages:

No need for the additional output filter

Directly driving general synchronous or asynchronous motor

No de-rating operation on the motor

No dV/dt stress on the insulation of motor and cables

No torque ripple, extending service life of motors and mechanism

No cable length restriction within the acceptable voltage drop.

Besides the above advantages, the HIVERT general MV VFD has the following protection

functions and features: Overload and over-current

Phase loss and grounding

Over voltage

Overheat

Current limit

Redundant control power supply

Cell Bypass (optional)

Cabinet door alarm

Phase-Lock function

Synchronous Switching between VFD and Grid system

Soft start of motor

High efficiency >98% (VFD at full-load)

Electrical Isolation by the optic fiber

Built-in PID regulator

RS485 communication with the protocol, Modbus as standard, optional Profibus-DP, Ethernet,etc

Accurate fault records, easy to check fault history

Compact structure and layout, customized design is available

Product Characteristics

10.

Standards Code Standards Description

GB/T 156-2007 Standard voltages

GB/T 1980-2005 Standard frequencies

GB/T 2423.10-2008 Base environmental testing for electric and electronic products regulations -Guidelines for vibration (sinusoidal)

GB/T 4588.1-1996 standard of single-double sided PCBs without plated-through hole

GB/T 4588.2-1996 standard of single- double sided PCBs with plated-through holes

GB/T 15139-1994 General technical standard for electrical equipment structure

GB/ T 13422-1992 Power semiconductor converters-Electrical test methods

GB/T 14549-1993 Quality of electric energy supply harmonics in public supply network

IEEE 519-1992 Practices and requirements for harmonic control in electrical power systems

GB/T 12668.4-2006/ IEC 61800-4:2002

Adjustable speed electrical power drive systems. Part 4: General requirements. Rating specifications for A.C. power drive systems above 1000V A.C. and not exceeding 35kV

GB 3797-2005 Electrical control assemblies

GB/T 2900.18-2008 Electrotechnical terminology-Low voltage apparatus

GB/T 3859.1-1993 Semiconductor converters. Specification of basic requirements

GB/T 3859.2-1993 Semiconductor converters. Application guide

GB/T 3859.3-1993 Semiconductor converters. Transformers and reactors (eqv IEC 60146-1-3:1991)

GB 4208-2008 Degrees of protection provided by enclosures (IP Code) (eqv IEC 60529:1989)

GB/T 16935.1-2008Insulation coordination for equipment within low-voltage systems - Part 1: Principles, requirements and tests (idt IEC 60664-1:1992)

IEC 60076 Electric power transformer

IEC 60721-3-1:1997Classification of environmental conditions Part 3: classification of groups of environmental arameters and their severities, storage.

IEC 60721-3-2:1997 Classification of environmental conditions Part 3: classification of groups of environmental parameters and their severities.

IEC 60721-3-3:2008 Classification of environmental conditions Part 3: classification of groups of environmental parameters and their severities. Stationary use at weather protected locations.

IEC 61800-3:2004Adjustable speed electrical power dive systems Part 3: product standard including specific testmethods.

IEC 106:1989 Environment condition guides for specifying performance rating of equipments.

GB/T 3859.4-2004 Semiconductor converter-Self-commutated semiconductor converters including direct d.c.converters

GB12668.3-2003/IEC61800-3:1996

Adjustable speed electrical power dive systems Part 3: EMC product standard including specific testmethods

IEC 61000-2-4:2002 Electromagnetic Compatibility (EMC) Part 2-4: Environment - Compatibility Levels in Industrial Plants for Low-Frequency Conducted Disturbances

IEC 61000-4-7:2002 Electromagnetic compatibility-(emc)-part 4-7: testing and measurement techniques- general guide on harmonics and interharmonics measurements and instrumentation, for power supply systems and equipment connected thereto

GB/T 13534-2009/IEC60757:1983

Code for designation of colors.

IEC 60204-11:2000Safety of machinery. Electrical equipment of machines. Requirements for HV equipment for voltages above 1000 V a.c. or 1500 V d.c. and not exceeding 36 kV

IEC 60073 The color using of button and indicator

DL 994-2006 High voltage variable frequency drive used in draft fan and pump of power plant

Execute Standards

11.

Rated Power 125-22000KW/155-27500kVA※

Rated Voltage 2.3kV,3.3kV,4.16kV,6kV,6.6kV,10kV,11kV (-20%~+15%)※

Rated Frequency 50Hz/60Hz (-10%~10%)※

Modulation Technique SPWM/SVPWM

Control Power Supply 380, 5kVA (can be customized)

Input Power Factor >0.96

Efficiency ≥0.96

Output Frequency Range 0~120HZ ※

Frequency Resolution 0.01Hz

Instantaneous Over-current Protection 200% protect immediately

Overload Capability 120% for 120s, 150% for 3s

Current-limit Protection 10%-150% setting

Analog Input 2 channels 4~20mA

Analog Output 4 channels 4~20mA

CommunicationsRS485 interface, ModBus RTU as standard,

Optional Profibus DP, EtherNet, DeviceNet, etc.Accelerating and Decelerating Time 5s～1600s(depend on the load)

Digital Inputs/Outputs 12 inputs/13 outputs (extensible)

Temperature of Operation -5～＋45℃※

Storage/ Transportation Temperature -40～＋70℃※

Cooling Method forced air-cooling

Environment Humidity <95%, non-condensation※

Installing Altitude <1000m, if > 1000m, de-rating 1% per 100m

Dust non-conductive, non-corrosive，<6.5mg/dm3※

Protection Level IP30※

Cabinet Colors PANTONE Cool Gray 1U & 2915U ( Customized )

Configuration Table

Technical Specifications

HI VERT (V) (*) /

Rated Output Current Rated Output Voltage(kV): 33:3.3kV,04:4.16kV,06:6kV,66:6.6kV,10:10kV,11:11kV

V: Vector Control R: Soft Start

(A), for example : 077, 130,…,1540, etc.

F: Energy feedback, Z: Braking function

Motor type, Y: asynchronous , T: synchronous

Inverter

Hiconics

Please verify the rated voltage and current of the motor nameplate to guarantee the compatibility with the selected

HIVERT general MV VFD.

Example: HIVERT-Y 06/077, 6kV rated voltage and 77A rated output current (800kVA) is available for the asynchronous

motor with 6kV rated voltage , 630kW rated power and less than 77A rated current.

Technical Specifications

※Consult Availability with Hiconics Drive Technology Co., Ltd.

12.

In the case of the special load or special motor or special operation environment, in addition to consider

the rated power and rated current of the motor, the selection of HIVERT general MV VFD should also

refer to the following:

For the load with the high torque ripple such as compressor, vibrating machine and kneader, the rated

current of the selected VFD should be larger than the maximum current of motor at the industrial

frequency based on the practical operation condition.

For the submersible pump with higher than the rated current of the general motor, the rated current of

the selected VFD should be larger than the rated current of the motor.

For the asynchronous motor with multiple poles, the rated current of the selected MV VFD should be

enlarged according to the rated current of the motor and the practical working condition.

When the roots fan with large starting current, the rated current of the selected VFD should be enlarged

accordingly.

For the HIVERT general MV VFD driving several motors in parallel, the rated current of the selected VFD

should be larger than the total current value of these motors.

For the oil pump with peak current, the rated current of the selected MV VFD should be enlarged

properly.

Under the extreme environments, such as high temperature or high altitude (>1000m), the HIVERT

general MV VFD should be de-rating and the VFD power should be enlarged accordingly.

If the required working condition is explosion-proof, the HIVERT general MV VFD should be placed at

safety site because that it is not the explosion-proof design.

The advice above does not include the cases of special loads and special motors. Please contact with

Hiconics Drive Technology Co. Ltd. to confirm the selection of the HIVERT general MV VFD.

Attention

Standard Ratings

Notice

The HIVERT general MV VFD has 2.3kV, 3.3kV 4.16kV, 6kV, 6.6kV 10kV, 11kV ratings, and Hiconics can supply the

customized VFD to meet special ratings.

13.

Voltage Adaptable Motor Output Capacity Model Weight（kg） Dimension（W×D×H） Cabinet Type

3.3kV

150kW 200kVA HIVERT-Y 3.3/031 1630

2150×1600×2200 GD1.4180kW 250kVA HIVERT-Y 3.3/040 1800

220kW 275kVA HIVERT-Y 3.3/048 2037

275kW 350kVA HIVERT-Y 3.3/061 2043

350kW 440kVA HIVERT-Y 3.3/077 2786

3800×1200×2100 GD2.4440kW 550kVA HIVERT-Y 3.3/096 3056

590kW 750kVA HIVERT-Y 3.3/130 3308

700kW 880kVA HIVERT-Y 3.3/154 3550

3475×1210×2100 GD3.3

790kW 990kVA HIVERT-Y 3.3/173 3650

880kW 1100kVA HIVERT-Y 3.3/192 3780

1000kW 1250kVA HIVERT-Y 3.3/220 3910

1100kW 1400kVA HIVERT-Y 3.3/243 4040

1250kW 1600kVA HIVERT-Y 3.3/271 7390

5100×1610×2400 GD4.31400kW 1800kVA HIVERT-Y 3.3/304 7600

1600kW 2000kVA HIVERT-Y 3.3/340 7780

1825kW 2300kVA HIVERT-Y 3.3/400 7930

2000kW 2500kVA HIVERT-Y 3.3/425 8310

6000×1610×2400 GD5.32280kW 2900kVA HIVERT-Y 3.3/500 9520

2500kW 3150kVA HIVERT-Y 3.3/550 10060

2800kW 3500kVA HIVERT-Y 3.3/600 11500

3000kW 3750kVA HIVERT-Y 3.3/660 11950

6150×1610×2400 GD6.33500kW 4400kVA HIVERT-Y 3.3/750 12980

3600kW 4500kVA HIVERT-Y 3.3/800 13400

Standard Ratings

4.16KV

180kW 250kVA HIVERT-Y 04/031 2050 2150×1600×2200 GD1.4

240kW 300kVA HIVERT-Y 04/040 2100

2150×1600×2200 GJ1.4280kW 350kVA HIVERT-Y 04/048 2230

350kW 440kVA HIVERT-Y 04/061 2543

450kW 560kVA HIVERT-Y 04/077 2980

3800×1200×2100 GJ2.4550kW 700kVA HIVERT-Y 04/096 3250

750kW 950kVA HIVERT-Y 04/130 3500

900kW 1100kVA HIVERT-Y 04/154 3780

3475×1210×2100 GJ3.3

1000kW 1250kVA HIVERT-Y 04/173 4050

1100kW 1400kVA HIVERT-Y 04/192 4260

1250kW 1600kVA HIVERT-Y 04/220 4450

1400kW 1800kVA HIVERT-Y 04/243 4640

1600kW 2000kVA HIVERT-Y 04/271 7906

5550×1610×2400 GJ4.31800kW 2250kVA HIVERT-Y 04/304 7800

2000kW 2500kVA HIVERT-Y 04/340 7900

2300kW 3000kVA HIVERT-Y 04/400 8030

2500kW 3150kVA HIVERT-Y 04/425 11420

6750×1610×2400 GJ5.32900kW 3600kVA HIVERT-Y 04/500 12300

3200kW 4000kVA HIVERT-Y 04/550 12950

3500kW 4400kVA HIVERT-Y 04/600 13500

3800kW 4800kVA HIVERT-Y 04/660 16900

7250×1610×2400 GJ6.34300kW 5500kVA HIVERT-Y 04/750 19500

4600kW 5750kVA HIVERT-Y 04/800 21790

14.

Standard Ratings

Voltage Adaptable Motor Output Capacity Model Weight（kg） Dimension（W×D×H） Cabinet Type

6KV

250kW 315kVA HIVERT-Y 06/031 2150

2000×1400×2100 GA1.7315kW 400kVA HIVERT-Y 06/040 2265

400kW 500kVA HIVERT-Y 06/048 2405

500kW 630kVA HIVERT-Y 06/061 2610

630kW 800kVA HIVERT-Y 06/077 3860

3800×1210×2100 GA2.3800kW 1000kVA HIVERT-Y 06/096 4100

1000kW 1250kVA HIVERT-Y 06/130 4520

1250kW 1600kVA HIVERT-Y 06/154 4850

3900×1210×2100 GA3.3

1400kW 1800kVA HIVERT-Y 06/173 4900

1600kW 2000kVA HIVERT-Y 06/192 5290

1800kW 2250kVA HIVERT-Y 06/220 5500

2000kW 2500kVA HIVERT-Y 06/243 5860

2250kW 2800kVA HIVERT-Y 06/271 8010

5755×1610×2400 GA4.42500kW 3150kVA HIVERT-Y 06/304 9047

2800kW 3500kVA HIVERT-Y 06/340 9500

3200kW 4000kVA HIVERT-Y 06/400 10587

3600kW 4500kVA HIVERT-Y 06/425 132007350×1610×2400 GA5.4

4000kW 5000kVA HIVERT-Y 06/500 15450

4500kW 5630kVA HIVERT-Y 06/550 160107650×1610×2400 GA5.4.1

5000kW 6300kVA HIVERT-Y 06/600 16832

5600kW 7000kVA HIVERT-Y 06/660 20640

10000×1610×2400 GA6.46300kW 7900kVA HIVERT-Y 06/750 21050

6600kW 8250kVA HIVERT-Y 06/800 21640

6.6KV

280kW 350kVA HIVERT-Y 6.6/031 2320

2150×1600×2200 GC1.6365kW 450kVA HIVERT-Y 6.6/040 2490

440kW 550kVA HIVERT-Y 6.6/048 2670

550kW 700kVA HIVERT-Y 6.6/061 2930

700kW 880kVA HIVERT-Y 6.6/077 3750

4100×1210×2100 GC2.3880kW 1100kVA HIVERT-Y 6.6/096 4036

1200kW 1500kVA HIVERT-Y 6.6/130 4935

1400kW 1800kVA HIVERT-Y 6.6/154 5115

4200×1210×2100 GC3.3

1600kW 2000kVA HIVERT-Y 6.6/173 5265

1800kW 2250kVA HIVERT-Y 6.6/192 5510

2000kW 2500kVA HIVERT-Y 6.6/220 5980

2250kW 2800kVA HIVERT-Y 6.6/243 6200

2500kW 3150kVA HIVERT-Y 6.6/271 8550

6100×1610×2400 GC4.42800kW 3500kVA HIVERT-Y 6.6/304 9100

3100kW 3900kVA HIVERT-Y 6.6/340 9610

3600kW 4500kVA HIVERT-Y 6.6/400 10820

3900kW 4900kVA HIVERT-Y 6.6/425 159007950×1610×2400 GC5.4

4550kW 5700kVA HIVERT-Y 6.6/500 17580

5000kW 6300kVA HIVERT-Y 6.6/550 181008250×1610×2400 GC5.4.1

5500kW 7000kVA HIVERT-Y 6.6/600 19800

6000kW 7500kVA HIVERT-Y 6.6/660 20900

10650×1610×2400 GC6.46900kW 8700kVA HIVERT-Y 6.6/750 21850

7400kW 9250kVA HIVERT-Y 6.6/800 22900

15.

Standard Ratings

Voltage Adaptable Motor Output Capacity Model Weight（kg） Dimension（W×D×H） Cabinet Type

10KV

400kW 500kVA HIVERT-Y 10/031 3820

4000×1410×2100 GB1.4500kW 630kVA HIVERT-Y 10/040 4020

630kW 800kVA HIVERT-Y 10/048 4285

800kW 1000kVA HIVERT-Y 10/061 4520

1000kW 1250kVA HIVERT-Y 10/077 4992

4250×1585×2100 GB2.4

1250kW 1600kVA HIVERT-Y 10/096 5542

1400kW 1800kVA HIVERT-Y 10/104 5832

1600kW 2000kVA HIVERT-Y 10/115 6212

1800kW 2250kVA HIVERT-Y 10/130 6436

2000kW 2500kVA HIVERT-Y 10/154 7225

4500×1585×2200 GB3.3

2250kW 2800kVA HIVERT-Y 10/165 8050

2500kW 3150kVA HIVERT-Y 10/192 8375

2800kW 3500kVA HIVERT-Y 10/205 9300

3200kW 4000kVA HIVERT-Y 10/243 9606

3600kW 4500kVA HIVERT-Y 10/260 119507575×1610×2400 GB4.3

4000kW 5000kVA HIVERT-Y 10/304 12137

4500kW 5630kVA HIVERT-Y 10/325 12500

7875×1610×2400 GE4.35000kW 6300kVA HIVERT-Y 10/364 12877

5500kW 7000kVA HIVERT-Y 10/400 13987

6300kW 7900kVA HIVERT-Y 10/462 23576 12400×1610×2400 GB5.4

7100kW 8900kVA HIVERT-Y 10/500 2650013000×1610×2400 GB5.4.1

8000kW 10000kVA HIVERT-Y 10/600 28900

10000kW 12500kVA HIVERT-Y 10/800 34750 13450×1610×2400 GB6.4

11KV

470kW 590kVA HIVERT-Y 11/031 4530

4000×1410×2100 GB1.4610kW 760kVA HIVERT-Y 11/040 4730

730kW 920kVA HIVERT-Y 11/048 4980

930kW 1200kVA HIVERT-Y 11/061 5250

1200kW 1500kVA HIVERT-Y 11/077 5132

4250×1585×2100 GB2.4

1450kW 1800kVA HIVERT-Y 11/096 5682

1550kW 1950kVA HIVERT-Y 11/104 5840

1750kW 2200kVA HIVERT-Y 11/115 5960

2000kW 2500kVA HIVERT-Y 11/130 6212

2400kW 3000kVA HIVERT-Y 11/154 6830

4500×1585×2200 GB3.3

2500kW 3150kVA HIVERT-Y 11/165 7900

2950kW 3700kVA HIVERT-Y 11/192 8585

3150kW 4000kVA HIVERT-Y 11/205 9030

3700kW 4600kVA HIVERT-Y 11/243 9835

4000kW 5000kVA HIVERT-Y 11/260 115007575×1610×2400 GB4.3

4650kW 5800kVA HIVERT-Y 11/304 12980

5000kW 6300kVA HIVERT-Y 11/325 13010

7875×1610×2400 GE4.35550kW 7000kVA HIVERT-Y 11/364 13450

6100kW 7650kVA HIVERT-Y 11/400 13900

7050kW 8800kVA HIVERT-Y 11/462 1995012400×1610×2400 GB5.4

7600kW 9500kVA HIVERT-Y 11/500 24500

9200kW 11500kVA HIVERT-Y 11/600 30630 13000×1610×2400 GB5.4.1

12200kW 15250kVA HIVERT-Y 11/800 33900 13450×1610×2400 GB6.4

16.

GA

2.3

Lay

out

GA

1.7

Lay

out

GA

3.3

Lay

out

GA

4.4

Lay

out

Bac

kFr

ont

Bac

kFr

ont

Tran

sfor

mer

Cab

inet

P

ower

Cel

l Cab

inet

Bac

k

Tran

sfor

mer

Cab

inet

Pow

er C

ell C

abin

et

Fron

tB

ack

Sta

rt C

abin

et

Tran

sfor

mer

Cab

inet

Pow

er C

ell C

abin

et

Fron

t

Dimensions

17.

Bac

kFr

ont

Sta

rt C

abin

etTr

ansf

orm

er C

abin

et 1

Pow

er C

ell C

abin

et 2

Pow

er C

ell C

abin

et 1

GA

5.4

Lay

out

GA

5.4.

1 L

ayou

t

Sta

rt C

abin

etTr

ansf

orm

er C

abin

et 1

Pow

er C

ell C

abin

et 2

Pow

er C

ell C

abin

et 1

Bac

kFr

ont

Dimensions

GA

6.4

Lay

out

Bac

kFr

ont

Sta

rt C

abin

etTr

ansf

orm

er C

abin

et 2

Pow

er C

ell C

abin

et 2

Tran

sfor

mer

Cab

inet

1P

ower

Cel

l Cab

inet

1

18.

Bac

k

Tran

sfor

mer

Cab

inet

Pow

er C

ell C

abin

et

Fron

t

GB

1.4/

GL1

.4 L

ayou

tG

B2.

4/G

L2.4

Lay

out

GB

3.3/

GL3

.3 L

ayou

t

Dimensions

Bac

kFr

ont

Pow

er C

ell C

abin

et

Flat Height

Tran

sfor

mer

Cab

inet

Lifting Height

Bac

k

Tran

sfor

mer

Cab

inet

Pow

er C

ell C

abin

et

Fron

tB

ack

Fron

t

Sta

rt C

abin

et

Tr

ansf

orm

er C

abin

et

P

ower

Cel

l Cab

inet

2

Pow

er C

ell C

abin

et 1

GB

4.3

Lay

out

19.

GB

5.4

Lay

out

Bac

kFr

ont

Sta

rt C

abin

etTr

ansf

orm

er C

abin

et 2

Pow

er C

ell C

abin

et 3

Pow

er C

ell C

abin

et 2

Tran

sfor

mer

Cab

inet

1P

ower

Cel

l Cab

inet

1

Dimensions

GB

5.4.

1 L

ayou

t

Bac

kFr

ont

Sta

rt C

abin

et

Tran

sfor

mer

Cab

inet

2

Pow

er C

ell C

abin

et 3

Pow

er C

ell C

abin

et 2

Tr

ansf

orm

er C

abin

et 1

P

ower

Cel

l Cab

inet

1

20.

Bac

kFr

ont

Sta

rt C

abin

etTr

ansf

orm

er C

abin

et 2

Pow

er C

ell C

abin

et 3

Pow

er C

ell C

abin

et 2

Tran

sfor

mer

Cab

inet

1P

ower

Cel

l Cab

inet

1

GB

6.4

Lay

out

Dimensions

Bac

kFr

ont

Bac

kFr

ont

Tran

sfor

mer

Cab

inet

P

ower

Cel

l Cab

inet

GC

1.4

Lay

out

GC

2.3

Lay

out

21.

Bac

kFr

ont

Tran

sfor

mer

Cab

inet

Pow

er C

ell C

abin

et

Bac

kFr

ont

Sta

rt C

abin

et

Tran

sfor

mer

Cab

inet

Pow

er C

ell C

abin

et

GC

3.3

Lay

out

GC

4.4

Lay

out

Dimensions

Bac

kFr

ont

Sta

rt C

abin

etTr

ansf

orm

er C

abin

etP

ower

Cel

l Cab

inet

2P

ower

Cel

l Cab

inet

1

GC

5.4

Lay

out

22.

Bac

kFr

ont

Sta

rt C

abin

etTr

ansf

orm

er C

abin

et

Pow

er C

ell C

abin

et 2

Pow

er C

ell C

abin

et 1

GC

5.4.

1 L

ayou

t

Dimensions

Bac

k

Sta

rt C

abin

etTr

ansf

orm

er C

abin

et 2

Pow

er C

ell C

abin

et 2

Tran

sfor

mer

Cab

inet

1P

ower

Cel

l Cab

inet

1

Fron

t

GC

6.4

Lay

out

23.

Bac

k

Sta

rt C

abin

et

Tran

sfor

mer

Cab

inet

P

ower

Cel

l Cab

inet

2P

ower

Cel

l Cab

inet

1

Fron

t

GE

4.3

Lay

out

Dimensions

Bac

kFr

ont

GL1

.6 L

ayou

t

24.

Bac

kFr

ont

Sta

rt C

abin

etTr

ansf

orm

er C

abin

et 2

Pow

er C

ell C

abin

et 3

Pow

er C

ell C

abin

et 2

Tran

sfor

mer

Cab

inet

1P

ower

Cel

l Cab

inet

1

Bac

kFr

ont

Sta

rt C

abin

etTr

ansf

orm

er C

abin

et 2

Pow

er C

ell C

abin

et 3

Pow

er C

ell C

abin

et 2

Pow

er C

ell C

abin

et 1

Tran

sfor

mer

Cab

inet

1

GL5

.4 L

ayou

t

GL6

.4 L

ayou

t

Dimensions

25.

For example: 1800kW/10kV VFD:

Installation Instruction:

1. The minimum length of the cable trench is the length of VFD cabinets and the bypass cabinet.

2. For the safety and convenience of the cable placement, it is recommended that the cabinets be installed upon the

cable trench as the above figure show. The bottom of the VFD is made of 10# channel steel, (For the rated power is

≥1600kW, it is made of 16# channel steel. For the rated power is ≥ 4000kW, it is made of 18# I beam steel.) Please refer

to VFD weight accordingly.

3. Keep a certain space around the cabinets. The distance between the back of cabinet and the wall must be ≥1000mm

for 6kV VFD and ≥1200mm for 10kV VFD, the distance between the top of cabinet and the ceiling must be ≥800mm, the

distance between the front of cabinet and the wall must be ≥1500mm.

Protective Angle Steel50×50×5

50×50

Amplified Part A

Top fan 10#(16#) Channel SteelSpot Welding the Cabinet and Channel Steel After Installation

VFD

Front

Part A

Back

(A Group per Meter)

Galvanized Round

Steel Plate φ10

Cross Section of Cable Trench

Cabinets Layout (Front View)

Transformer cabinet Power cell cabinet

Transportation and Installation

26.

The HIVERT general MV VFD is consist of a transformer cabinet, a power cell cabinet/control cabinet. The start cabinet

should be equipped for the high power VFD. Please refer to the dimension of HIVERT general MV VFD, which includes

the basic layout, installed location, as well as hoisted location, top fan of cabinets, input cable size and connected

location.

Transportation Conditions

● HIVERT general MV VFD can be transported by the truck, train, ship, etc.

● During the transportation, please be handling carefully, keep dry and away from direct sunlight , strenuous vibration

and impact, and do not be inverted.

● Please consider the limited height while selecting the conveyance and route.

● Please consider the bearing capacity of conveyance which must be larger than the weight of VFD cabinets.

Storage Conditions

The operation temperature range of HIVERT MV VFD is -5°C~45°C and the storage circumstance temperature range is

-40°C~70°C. The surrounding temperature can affect the life time and reliability of the VFD.

Please don’t install the VFD in an area where temperatures are not appropriate. If the surrounding temperature exceeds

the permissible value, it is strongly suggested that ventilation condition be improved or the area be air-conditioned.

Following situations should be avoided for the VFD storage and operation:

● Exposed to sunlight ● Corrosive gas ● Inflammable and explosive gas

● Conductive dust ● Condensing ● Salt, oil fume and heavy dust

Handling Conditions

● Crane ● Chain hoist ● Roller

Construction Conditions

● The VFD has to be installed vertically. ● No obvious vibration on the ground.

● The ground must be fire-proof material, smooth and wear-resistant, level and be able to bear the weight of VFD

(minimum 1000kg/m2)

Attention

● The transformer cabinet and power cell cabinet are completely assembled, carefully tested and packed in the factory

before the delivery. While lifting, please ensure to match the heavy center of the transformer cabinet and power cell

cabinets accordingly.

● Mount the transformer cabinet according to the package marks and layout. Don’t lift the transformer cabinet only by

the hook of the cabinet.

● If the installation ground is not flat and horizontal, the metal cabinets of the VFD maybe distorted, causing cabinet

doors to be dislocated and not to be opened and closed properly.

● The device inside the cabinet is not rainproof, so it should be protected. If it is necessary to temporarily be stored

outdoor, heaters should be placed inside the equipment to prevent condensing, the drive should be covered by a

plastic film or a tarp.

● Standing under the crane is forbidden while lifting the cabinets.

● It is forbidden to stand under the crane or manually correct the cabinet position when the cabinet is lifting.

Transportation and Installation

27.

Power Cables Selection

The selection of cables should meet the following requirements:

● Current capacity ● Manufacturer standard ● Placement method

● Voltage drop caused by cable length ● Electric indistries standard

Power Cables Installation

● Screened cables with shielding effect is recommended between the VFD and motor.

● If the whole section area of screen layer is less than 50% section area of single-phase cable, a grounding cable

should be added.

● Section area of grounding cables should be > 16mm².

● After the cabinets are installed, the cabinets and channel steel base should be fixed by spot wielding, and the

channel steel base should be reliable grounding. The resistance of grounding should be ≤ 4Ω.

Control and Communication Cables Selection

● The control cable should be the twisted cable or screened cable with high quality.

● Analog input and output cable: twisted cable with screen, section area 0.5~1.5mm².

● Digital input and output cable: twisted cable with screen, section area 0.5~1.5 mm².

● The encoder cable: twisted cable with screen, section area 0.5~1.5mm².

● Communication cable: professional communication wires or twisted cable with screen, section area 0.5~1.5 mm².

Control and Communication Cables Installation

● Control, communication, and power cables should be separately placed in cable channel and bridge duct. In

case of mix wiring, the distance between the secondary wires and power cables should be kept away at > 30cm,

and avoid placement in parallel.

● It is not forbidden for power cable or ground cable to share a same screen cable with the signal wires.

● If the length of control cable is longer than 50m, active isolated repeater and auxiliary relay should be used in

the input and output circuit.

● Shielding layer of cables should be single-end grounding at the side of VFD.

● Once the electric interference between different components, a electric balance cable should be placed in

parallel to control wires with earth-connection, and the section area of wires should be > 16mm².

● If there are relays or contactors in the circuit, or the load is inductive or capacitive, anti-interference components

should be mounted in the circuit of relays or contactors.

● Control signal and communication cables should be placed at the corner and the earth-connection.

● Cables for different type of signals should be cross placed.

● The distance between shielding layer and terminal should be short as possible. Avoid wiring a cable to extent

connection of the earth cable.

For more information, please contact with Hiconics Drive Technology Co., Ltd.

Transportation and Installation

28.

We can ensure the reliability of each HIVERT MV VFD through our strict and comprehensive inspection.

Inspecting Materials

Testing Control Board

Aging Control Board

Testing Power Cell

Testing Power Cells with Load

Aging Power Cell

Reliabilityand Service

Testing VFD with Load

29.

Testing VFD with Load

Aging VFD

Selecting VFD

Application Appraisal

Application Solution

Commissioning

Diagnose on site

Customized Products

Remote Diagnose

Installation

Spares Parts Supply

Training

Technical Support

Maintenance

We can provide the quick response and best service for our users.

Reliabilityand Service

Add: NO.3 Bo'xing 2nd Road, Yizhuang Economic and Technological Development Area, 100176, Beijing,China

Tel: +86 10 59180113 59180173 Fax: +86 10 5918 0035Email: info@hiconics.comWebsite: www.hiconics.com

Ver.2.0 2012.12MVDGC20E

Hiconics Drive Technology Co., Ltd.