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Copyright © NCMS. All rights reserved.Unauthorized duplication or distribution prohibited.W W W. M - T E C H I N T. C O M
“2014 NSF Nanotechnology Commercialization Study: Implications for
Michigan’s Manufacturers”
President & CEO - Principal Investigator2014 NSF Study of Nanotechnology in the U.S. Manufacturing Industry
[email protected]; (734) 604-7989
Manish Mehta, Ph.D.
2015 Greenup Michigan, Ann Arbor, 11/4/2015
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ACKNOWLEDGEMENTS
SOLID STATE
TECHNOLOGY
Extension Media
National Science Foundation - Award # CMMI 1234547Dr. Mihail C. Roco, Senior Advisor, NNI/NSFDr. Khershed Cooper, Program Director, NSFDr. Bruce Kramer, Program Director, NSF
National Center for Manufacturing Sciences – Final Report
LifeScience Alley®
SURVEY DISSEMINATION PARTNERS
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Interdependent, Interacting Eco-Systems
Economy/
Industry
Society
Environment
Need to simultaneously consider all three systems
The interaction between the economy and the environment, and complexity of socio-business problems connected with sustainability warrants collective action.
Source: HereNow4U.de, Eric Weisstein “Mobius Strip”
M. Mehta, M-Tech
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The Graveyards of the World…
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Sustainable = Technologies That…• Reduce Impact on Life forms (human, animal, plant)
– Toxic Effects
• Reduce or Conserve Finite Resources – Energy, Air, Water, Raw Materials, Fuel, Manpower
• Reduce Materials or Processing Required to Achieve Similar Function or Use – Lightweighting, Multifunctional, Nanotechnology
• Reduce Waste and Emissions
• Ensure Fairness to Stakeholders
• Enhance Safety to Operators and End users
M. Mehta, M-Tech
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Anticipate and document all stages of the product’s life cycle and estimate the impacts, prior to taking key design-related decisions.
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LIFE CYCLE CONSIDERATIONS OF NANOPARTICLES
Referenced in NNI Strategic Plan, February 2014, p34.
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Achieving Sustainable Nano-Products
4 NSF-Sponsored Studies Conducted by NCMS:
• 2003 • 2006 • 2009• 2014
~1200 datasets on nano-organizations
Objectives:
• Assess NNI’s Impact• Industry Benchmarks• Key Issues/Barriers• Policy Feedback
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Food Processing
Precision Agriculture
Aero/Auto/Defense Structures
Biotechnology
Green Chemistry
Tools & Instrumentation
CleanTech/Renewables
LED Lighting
Water Treatment
Optics/Photonics
Biomimicry
Electronics
Personalized Medicine
Performance Coatings
Nanotechnology Is At the Heart of All Innovations!
Precision Manufacturing
Smart Grid/Devices
12
Nano-scale Product Design, Engineering, Manufacturing, Characterization
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NANOTECHNOLOGY PRODUCTS ARE EVERYWHERE
M. Mehta, M-Tech
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NANOTECHNOLOGY IS EVERYONE’S BUSINESS…
M. Mehta, M-Tech
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1. Geographic Location/Clustering
2. Org Role in Nano-Value Chain
3. Respondent’s Org Function
4. Nanotech Application Markets
5. Coping with Nano-Strategy
6. Corporate Priority for Nanotech
7. Organization Capacity
8. Available Infrastructure
9. Interactions with FFRDCs, NSERCs
10. Open-Innovation/Collaboration
11. Offshoring of Development
12. Direct Staffing
13. Commercialization Timelines
14. Nano-Product Type(s)
15. Technology/Manufacturing Readiness Levels
16. Sustainability/Eco-Labeling
17. Role of Government
18. Key Challenges & Barriers
19. US Leadership/Competitiveness
20. Externalities, Workforce, STEM
20 Nano-Commercialization Factors
32-Question Online Survey = A Wellness Scorecard!Global data portal at www.usnanosurvey.org
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DISCLAIMER
While every effort has been made to verify the accuracy of the information
presented herein, neither NCMS nor the sponsor of this report can accept any
responsibility or liability for reliance by any person or entity solely on the
contents of this report. Any opinions, findings, conclusions or recommendations
expressed in this report are those of the author, and do not represent the views
of the United States Government or any agency thereof.
“There are lies, damned lies, and statistics!” - Mark Twain
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DISTRIBUTION OF ~300 SURVEY RESPONDENTS
%
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COMMERCIALIZATION STAGE – MICHIGAN (35)
1 in 3 respondents were from established corporations, 1 in 5 from startups
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ORGANIZATION ROLE IN NANO-VALUE CHAIN -MANUFACTURERS
Suppliers of engineered nanomaterials and intermediate processors dominated the manufacturer list.
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ORG ROLE IN NANO VALUE-CHAIN: MICHIGAN (35)
Academic Researchers, Materials Suppliers & Systems Integrators Dominate Michigan’s Nano-space
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NANOTECH DRIVERS – MICHIGAN (35)
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APPLICATION MARKETS – MANUFACTURERS
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APPLICATION MARKETS – MICHIGAN (35)
Automotive, Aerospace, Energy/Storage and Healthcare are the primary application markets for nanotechnology in Michigan
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OPEN INNOVATION - MANUFACTURERS
Types of O-I Practices (%)
Seek specialized resources 25
Leverage subject matter expertise 20.33
Seek co-development partners 21.67
Technology-scouting / investment 11.33
Fund / pursue challenge awards 5.0
Don’t know 15.33
About 50% manufacturers are involved in Open Innovation.
47% indicated no involvement in Open Innovation for
nanotechnology, or Don’t know.
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OFFSHORE DEVELOPMENT – MANUFACTURERS
63% manufacturing respondents indicated nanotechnology is
entirely developed in the U.S.
25% indicated offshore nanotechnology developments.
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OFFSHORE R&D - MICHIGAN
Fewer Michigan corporations involved in offshore nanotechnology R&D compared to National aggregate.
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NNI COLLABORATIONS - MICHIGAN
Michigan organizations are more likely to collaborate with DOD, DOE and NSF in nano-R&D
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DIRECT STAFFING IN NANOMANUFACTURING
• Start-ups (<10 staff) are still the norm in nanotechnology
development, but larger organizations are also engaged in
commercial developments with nano-enabled products.
• Consolidation and vertical integration trend continues.
• 18% respondents did not disclose staffing levels.
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DIRECT STAFFING - MICHIGAN
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COMPRESSED INDUSTRY R&D TIMELINES-77% WILL DEPLOY NANO-PRODUCTS BY 2020
38%+8%
+19%
+8%+4%
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NANOPRODUCT TYPES – MANUFACTURERS
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NANOPRODUCTS - MICHIGAN
ENMs Dominate!Coatings & Paints, Thin Films Catalysts/Battery Products
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NANO-PRODUCT READINESS – MFRERS
TRL 1 2 3 4 5 6 7 8 9
Manufacturers were generally involved in mid- to high-
TRLs and had a greater sense of purpose and
deliberation working with nanotechnology.
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EH&S RESOURCES – MFRERS
Little difference observed in trends for aggregate respondents versus manufacturers - the top 5 EHS resources accessed are:Industry guidelines/MSDS, Internal guidelines, OSHA, EPA and NIOSH/CDC
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TOP BARRIERS TO NANOMANUFACTURING
High Medium Low
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SUSTAINABILITY ATTRIBUTES – MFRERS
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ECO-LABELS & DISCLOSURE– MANUFACTURERS
The statistical trends for 185 manufacturers were similar to the aggregate 300 respondents.
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ECO-LABELS & DISCLOSURE - MICHIGAN
1 in 2 Michigan corporations feel Eco-labels should be mandatory for all products
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• Smart, Connected Devices & Vehicles, Internet of Things (IoT/IoE)
• Mobile Computing Platforms (Smart telecom, Wearables, Sensors)
• Personalized Nanomedicine (Diagnostics, Therapeutics)
• Multi-functional Coatings, 3-D Printing, Additive Manufacturing
• Energy and Storage (Solar PV, Battery, Fuel Cell Chemistry)
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MEGA-TRENDS DRIVING NANO-ENABLED PRODUCTS
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TRIPLE BOTTOMLINE SUSTAINABILITY IS IMPERATIVE…
Referenced in NNI Strategic Plan, February 2014, p36-37
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Sustainability Tools• Energy/Emissions/Water Impacts, Footprints
• Financial Link with Tools & Models
• Data Standards & Reporting
• Iterative P-D-C-A Processes to Launch/Monitor/Revise Products & Processes
Trust But Also Verify!
Game-Changing Technologies• Nanotechnology/Nanomanufacturing
• Additive Manufacturing
• Virtual Prototyping Across Scales
• Lightweighting & Green Manufacturing
Unintended Consequences of Novel Technologies
Workforce Competencies• Nurture Workforce on Basics, STEM
• Long-Term US Talent Availability
• Risk of Doing Less While Knowing Less!
• Competition from BRIC Nations
Strategy (At All Levels)• Early Engagement of End-Users
• Apply Multiple Perspectives & Disciplines
• Collaboration & Trust Across Supply Chains
• Decouple Regulation from Politics
Address System-Level Solutions
Life Cycle Thinking…
The Payoffs: Safe, CLean, Efficient Systems
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Non-dilutive capital and Govt. investment/R&D incentives by both,
federal and state agencies for sustained leadership, entrepreneurial
growth and retention of innovation in the U.S.
New collaboration models (e.g., O-I) are key for accelerated product
realization, EHS risk mitigation, faster product launches,
competitiveness and accelerating market-adoption of safely
designed nano-enabled products.
Translational R&D workforce is critical to stimulate future economic
development/job growth – the skills gap is a major weakness for
U.S. manufacturers.
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WHAT’S NEEDED?
Nano-scale Product Decisions Cannot Be Made in Isolation!
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Thank You!“Sustainability is not a problem to be solved. It is a future to be created. True leadership is about cultivating the collective capacity so that people shape futures they truly desire.”
- Peter Senge
[email protected]; (734) 604-7989