2014 Honeywell Users Group Americas Make Sense of All … · Make Sense of All the Data in Your...

Honeywell Proprietary

Honeywell.com

1

Document control number

2014 Honeywell Users Group Americas

Make Sense of All the Data in Your Plant with

Intuition Enterprise Collaboration Software

Presenter: Andrew Nelson


Honeywell.com

2

2014 HUG

The Advanced Solutions Portfolio

Anticipate opportunities and risks, collaborate across your enterprise and take the best actions

Reduce capital spend and operating costs through better process design

Analyze a secure archive of your process data to make your next decision a better decision

Optimize the profitability of when, where and what to produce

Enable your control system and operators to run your process at peak performance without incidents


Honeywell.com

3

2014 HUG

Enterprise Collaboration with Intuition®

• Intuition® is a software brand and technology

• Intuition Executive is a visualization and

collaboration product built on Intuition. It is an

enabler for projects that deliver “Management

Operating Systems”

• Intuition brand applications: Intuition KPI,

Intuition Operations Monitoring, DynAMo Alarm

Manager, Asset Manager, Plan Analytics etc. can

be used with Intuition Executive or standalone.

• The Intuition foundation enables enterprise wide

collaboration with leading edge semantic web

technology


Honeywell.com

4

2014 HUG

Break-through

Offering

Business

Impact

IT

Trends

What Problem it Solves

Organizational

Processes

Create the DCS or ERP in the operation and production space?

MANAGEMENT & SUPPORT

PROCESSES

HR, Finance

MANAGEMENT & SUPPORT

PROCESSES

HR, Finance

ERP • Client Server

Architecture

• Relational Database Enterprise level

productivity gains 19

90

s

DCS • Token Ring System

• Microprocessor Control level productivity gains

19

70

s

Management & Support Processes

HR, Finance

Production Tasks

Plant Level Activities

1. Multiple point applications and data sources

2. No enterprise level system, data model

• Big Data

• SOA

• Complex Event Processing

• Web 2.0/3.0

Operation and production costs remain biggest controllable lever in commodity business

20

10

s Core Processes

Operations & Production Processes


Honeywell.com

5

2014 HUG

Example: Typical Asset Monitoring Landscape

Functional Silos

Application Silos

Lack of situation awareness

• Are we taking right decisions?

• Are we following best practices?

• Are we losing opportunities?

• Are we effectively utilizing our IT investment?

Lack of integration, collaboration & standard processes.

Information integration between data sources

Collaboration between individuals

Engineering Specialist

Operator

Operation Analyst

Maintenance Manager

Asset Owner

People

Applications

Downtime

Monitoring

ERP CMMS

Operations

Monitoring

Asset

Manager Excel

RCM Strategy

Tool

Operator

Round

RBI Database Condition

Monitoring RTDB

Integration between applications (needs intensive consulting & guidance)


Honeywell.com

6

2014 HUG

Management Operating System Approach

Metric Management

Collaboration

Workflow

Action

Metrics focus

collaboration

Collaboration

activates work

flow

Work flow

causes action Action

impacts metrics

The Honeywell MOS

approach:

• Measures and

calculates key

business metrics

• Provides visualization

and collaboration

• Triggers workflows to

ensure appropriate

actions

• Monitors progress

and captures

experience


Honeywell.com

7

2014 HUG

Intuition Architecture

The Intuition Architecture supports the Management Operating System

approach with its Applications and Components.


Honeywell.com

8

2014 HUG

Technology Strategies

Mobility

• Support in all applications

• Tablet, Phone, Wearable

• Voice integration

User Experience

• CEO-driven initiative

• Five-star experience across all touch points

Cloud

• Public / Private application Hosting

• Scalable platforms & licensing

Big Data & Analytics

• Capture ‘everything’

• Analyze ‘anything’

Technology

Strategies


Honeywell.com

9

2014 HUG

Intuition Applications

Best of Breed – HTML5

Independent user interface

allows viewing inside or

outside IX

Mobile capable

DAS enabled

Common Security Model

Backed by complete solution

provider for consulting,

services and support with

worldwide coverage


Honeywell.com

10

2014 HUG

Intuition® Executive - IX

Enable

Connectivity

to many data sources (including DCS, historians, applications, MES and ERP systems)

Establish

Context

with tools to describe how the data from different data sources relates to each other, integrating and relating data on the fly

Analyze &

Monitor

through its calculation and event engine and triggers the right actions in the right circumstances

Visualize the information in a Microsoft® SharePoint® portal using graphics, trends, tree maps and lists

Intuition Executive is responsible for enterprise-wide information integration and real-time visualization. It moves beyond simple data access and display to:

Collaborate Capture events and collaborative knowledge for continuous improvement


Honeywell.com

11

2014 HUG

Intuition® KPI - IKPI

DAS

Connectivity

has the ability to connect to many data sources through DAS (including DCS, historians, MES and ERP etc)

Calculations capable high speed calculation engine able to handle complex functions and array inputs from the Data Access Services

Limits and

Workflow

Performs data validation and limits checking triggering appropriate workflows for deviations

Visualize Able to display KPIs filtered by role or plant with highlighted deviation status

Intuition KPI is responsible for calculating, recording and analyzing key performance indicators and delivering them to appropriate user roles. It makes use of

Publish Publish events and KPIs with statuses to Intuition Executive for dashboards and reports


Honeywell.com

12

2014 HUG

DAS – Connectivity

DAS

Shared plug-ins allow access to data across all Intuition and third

party applications.

O

P

C

• All Intuition applications make use of the Universal Data Access

Service (DAS) that provides shared services, data federation and

data caching

PHD

S

A

P

M

P

I

I

O

M

Intuition KPI

IKPI DB

Intuition Executive

IX DB

K

P

I

I

X


Honeywell.com

13

2014 HUG

Intuition Executive - Semantic Data Model

• Intuition Executive uses World Wide Web Consortium (W3C)

standards for next generation semantic web communications

(Web 3.0)

• The Semantic Model allows for reuse and communication of data

without replication – “Leave data where it is and dynamically

access values and structures as required”

• It allows for data discovery and the use of inference and

reasoning across diverse systems


Honeywell.com

14

2014 HUG

Semantic Data Federation in Action

• SAP

• HW OMPro

Data can be then be

dynamically blended together.

Data structures can

be browsed across

systems

And

restructured

to support

different

user views


Honeywell.com

15

2014 HUG

Performance Metrics

Hierarchical View

Operational hierarchy view

Single asset type or

asset hierarchy view

(e.g. Well,

Compressors)

Metrics

Design Documents

Operating parameters

Calculate efficiency

from operating

variables

OEE

Canadian business

Integrated model

Intuition Executive Data Model - Context

Define relationships, organize data from multiple sources

Reuse application models and exploit relationships

Historian • Tag 32FI012.PV, showing actual,

raw flow rate in cubic meters/hour

Operations • 32-P-012 Drilling Compressor

Maintenance System • Asset 11345-2

• Sullair 1350 cfm 350 psi compressor

powered by Detroit Diesel Series 60

• Inspection schedule

• Work orders

• Schematics

• Northern Field Gas Plant 10

Engineering System • 32-P-012

• Maximum design flow, pump curve

• Technical drawings

ERP System • 825100001234

• Depreciated purchase cost

• Business or site ownership

Application models


Honeywell.com

16

2014 HUG

Intuition Executive – Context & Templates

• The Intuition Executive Semantic Data Model can drive

– Templated Dashboards

– Templated Calculations

– Templated Graphics

• “Build it once” and roll it out across the organization

• Apply calculations to all instances of a piece of equipment in a

single step

• Huge Benefits in

– Scalability

– Consistency

– Maintainability

– Overall Cost of Ownership


Honeywell.com

17

2014 HUG

Intuition Executive – Dashboard Visualization

Simpler tools don’t reuse displays or exploit a rich model

• IX brings ALL the data to your dashboard with Human Factors

engineered displays highlighting deviations

• HSEF

• Financial

• Energy

• Process

• Thruput

• Maint

• HR

• Inventory

• Quality

• All with active drilldowns to supporting information


Honeywell.com

18

2014 HUG

IX - Collaboration and Orchestration

• Use SharePoint collaboration and

work flow

• Use tasks, notes, links, documents

• Drive actions, best practices

• Structured and unstructured data

• Escalation

• Meeting Workspaces

• Capture Knowledge


Honeywell.com

19

2014 HUG

Intu

itio

n® E

xecu

tive

Application Integration

Se

cu

rity

Unified

Semantic Model

Collaboration &

Workflow Visualization

Enterprise Shared Services

Process | Equipment | Operations | Production | Planning

Metrics &

Calculations

Events &

Notifications

Complete Solution for Management Operating System (MOS)

De

plo

ym

en

t

Engineering

Workbench

Intuition Application Solutions

Application Portfolio


Honeywell.com

20

2014 HUG

Intuition - Metrics Management

IKPI Business KPIs

Asset Mgr

Process/ Equipment

Monitoring

Uniformance

Data Analytics

Forms

Custom Logic

CALC

ENGINE

DAS - Data Access Service

Intu

itio

n E

xecu

tiv

e M

od

el

E

ven

ts &

No

tifi

cati

on

s

Wo

rkfl

ow

Intu

itio

n E

xecu

tiv

e P

ort

al

Intuition KPI – Scheduled business KPIs to drive key business objectives

Intuition Asset Manager - Scheduled or on-event driven calculations to cater to the process

and equipment monitoring to proactively manage key operational parameters)at near real time

Intuition Forms – Manual data entry forms that help to build custom UI with custom calculations.

Uniformance Insight – Real-time data analytics via trends, graphics


Honeywell.com

21

2014 HUG

Intuition - Metrics Management

• IX displays role specific standardized dashboards of key

business drivers covering all key functional areas

• Deviations calculated by Asset Manager and identified by

IKPI are highlighted and appropriate workflows triggered

• Active drilldowns provided to supporting information and

applications

FUNCTIONAL AREA

KPIs

Safety

Operations

Reliability

Financial

Energy & Loss

Plant Expansion

Personnel


Honeywell.com

22

2014 HUG

Notifications

Events & Notification

Features

• Plug-in architecture to support subscribers

• Registration services for event producers

• Event Routing

• Event Logging

• Notification

– Desktop Alert

– SMS, Email

– Sharepoint List

Description

Provide event routing and subscription support to

drive actions based on events. Rule based

notification system can notify a specific user via

email/SMS/Sharepoint list /Desktop alert

Email

SMS

Sharepoint List

Desktop Alert

Event

Processor

Applications


Honeywell.com

23

2014 HUG

Honeywell Expertise – Value Realization

World-Class Project Execution

Business Transformation Driven

Methodologies

Proven on-time & on-budget

delivery reduces risk

Global Presence

Global Delivery, Engineering,

Consulting & Deployment

Over 1500 Industry Experts across the

process industries, including mining, oil

& gas and refining & petrochemicals

Consulting-Focused Expertise

- Outcome-Based Consulting - Benchmarking

Evaluates where you are and

uncovers your options to

determine the best path forward

System & Application

Independence

Vendor Neutrality & Open Connectivity

Connected to everything, with full

compatibility to other vendors control

systems, process systems, historians,

and ERP systems.

Solution, Delivery & Support

Services

Lifecycle Services

Local project and lifecycle services

Unmatched technology & industry domain expertise


Honeywell.com

24

2014 HUG

Project Program Management Overview

Align

• Develop program mandate

• Executive level agreement

Define

• Define scope

• Baseline & benchmark

• Gap analysis

• Master plan

Deliver

• Prototype

• Quick wins

• Phased Delivery

Realize

• Operate Management Operating System

• Re baseline

Prosper

• Extend & evolve solution

• Continuous improvement

Methodology Overview

Function Reference Map

Gap Analysis & Prioritization

Benchmarking Phased Delivery Continuous

Improvement Cycle Program Mandate

Key Tools and Artifacts

Phased process, Packages Honeywell’s domain & consulting experience

Initial Steps: Program Mandate

• 2-week pre-work followed by 3-day workshop; planned participation from key stakeholders needed

• Basis for obtaining agreement and inputs from Executive Leadership

• Provides opportunity for engagement at a more detailed level (Define phase)

• Next stage gate is typically at end of Align phase


Honeywell.com

25

2014 HUG

Key Drivers from Existing Clients

Time to take the next step?

• What has made some of our existing clients

make the move to Intuition?

– Need for a rapid scale up of operations

– Desire to increase maturity level of their

Operations Excellence Practice

– Need for Integrated operations

– Requirement for collaboration and action tracking

– Making the next step in business transformation

– Needed to standardize and rationalize KPIs and

dashboards across their entire organization

– Wanted a unified visualization portal for real-time

monitoring and business decision making

– Looking for a Technology Partner for Enterprise

scale investment


Honeywell.com

26

2014 HUG

Time to Make the Next Step From … To …

Gaps in data availability and accuracy

Art - Decisions based on best guesses and back-of-envelope calculations

Product centric deployment that focuses on smaller short term gains

Slow Response to unplanned events

Expensive and unreliable point to point integration of multiple applications

Disconnected Point Solutions for individual function

Open Loop where decisions are made without looking back

Complete Visibility through near real-time operations information

Science – Model-based analytics for decision support

Solution deployment that provides business value to the bottom line

Agility and coordinated execution

Lower Total Cost of Ownership through standardised integration and common data model

Connected Enterprise Solutions supporting operational work processes

Closed Loop where decisions are always matched to outcomes and continuous improvement is realised


Honeywell.com

27

2014 HUG

Questions?

Honeywell Process Solutions

www.honeywell.com/ps

… Intuition Executive

Context based Visualization coordinates real-time and transactional

Multiple Analytics – Exception based alerting

Fully Supported Toolset ensures rapid deployment

Flexible Dashboards provide for personalization and adaptability

Model Based Templating provide for consistency and facilitates continuous improvement

Advanced Integration enables a single version of the Truth

Enhanced Workflow – closing the loop to ensure actions are effective

http://www.honeywell.com/ps


Honeywell.com

28

2014 HUG

2014 Honeywell Users Group Americas Make Sense of All … · Make Sense of All the Data in Your...

Documents

Transcript of 2014 Honeywell Users Group Americas Make Sense of All … · Make Sense of All the Data in Your...