2006/10/25© MAN Diesel SE IFAN Workshop 2006 – Beijing, China Dipl.-Ing. Heinz Günter Trost < 1...

2006/10/25 < 1 >© MAN Diesel SEIFAN Workshop 2006 – Beijing, China Dipl.-Ing. Heinz Günter Trost

Transportation, propulsion and energy

sectors via the example of MAN

Heinz Günter Trost, MAN Diesel SE

86224 Augsburg, Germany

+49 821 322 2016

[email protected]

MAN GroupIFAN Workshop 2006 – Beijing, China


MAN Group Overview

MAN Group

Internationally active manufacturer of vehicles, engines and machinery

Approx. €13 billion in sales, nearly 50,000 employees in 120 countries

Leading business areas are commercial vehicles, diesel engines, turbomachinery and industrial services

MAN AG is one of the top 30 companies listed on the German stock exchange (DAX).

Technical Information Centre as communal service provider


MAN GroupAreas of Activity

MAN Nutzfahrzeuge MAN Diesel

Commercial Vehicles

▪ Trucks ▪ Buses▪ Engines ▪ Services

▪ 2-stroke ▪ 4-stroke▪ Services

Diesel Engines


MAN GroupAreas of Activity

MAN TURBO MAN Ferrostaal

Turbomachinery Industrial Services

▪ Compressors ▪ Turbines▪ Reactors ▪ Services

▪ Contracting ▪ Logistics ▪ Service platform


MAN DieselLocations and Licensees in China

Shaanxi Diesel Works4-stroke licensee

Zhenjiang Marine Diesel Works4-stroke licensee

MBD Rep. Office, Turbocharger plant,Service center, Pur-chase office Shanghai

Hudong Heavy Machinery2-/ 4-stroke licensee

Shanghai Xinzhong Power, 4-stroke licensee

Chongqing Chang- jiang Diesel Works4-stroke licensee

Dalian Marine Diesel2-stroke licensee,

MBD Rep. Office

MBD Rep. Office, Hong Kong

Yichang Marine Diesel 2-stroke licensee


Technical Information Centre MAN (TIZ)

MAN TIZEUROPEGermany

TIZ helps MAN companies in the search for information in the areas of technology, business and standardization and provides consultation services

NORTH AMERICA ASIA

AFRICA

SOUTH AMERICA

AUSTRALIA


TIZ-Portal in MAN INSIDEIntranet facility for all MAN Group staff


TIZ-Online-DatabasesOnline Standards Information System


Compelling reasons for the use of International Standards

Examples

International competitiveness

Outsourcing

Customer demands

Reduction of costs

Launching of products on the market

Supplier market

Substitution of products, e.g. materials

.....


Typical Sectors of Applied StandardsFields of ICS-System

01 - GENERALITIES TERMINOLOGY STANDARDIZATION DOCUMENTATION

13 - ENVIRONMENT HEALTH PROTECTION SAFETY

17 - METROLOGY AND MEASUREMENT PHYSICAL PHENOMENA

21 - MECHANICAL SYSTEMS AND COMPONENTS FOR GENERAL USE

23 - FLUID SYSTEMS AND COMPONENTS FOR GENERAL USE

25 - MANUFACTURING ENGINEERING

27 - ENERGY AND HEAT TRANSFER ENGINEERING

43 - ROAD VEHICLES ENGINEERING

45 - RAILWAY ENGINEERING

47 - SHIPBUILDING AND MARINE STRUCTURES

75 - PETROLEUM AND RELATED TECHNOLOGIES

77 - METALLURGY

91 - CONSTRUCTION MATERIALS AND BUILDING

..

..


Applied Standards and Regulations

International

Regional EN

National

EN DIN EN

DIN, DVS, VDI, VDTÜV, ...ASTM, GB, GOST, IS, JIS, ..

ISO/IEC

MAN Standards

MAN xxxx – MAN yyyy

Preferred +++

Preferred +

e.g. in case of missing inter-national or regional standards

only for special requirements

EN ISO / IEC DIN ISO / IEC


Standards ServicesBasic Requirements

Procurement

Licenses

Databases for standards

Quick delivery, cost-effective, eletronic form, English versions

Supporting documents

Easy handling , cost-effective, can be used all over the world

Including reliable bibliographic data, periodical updating and a large number of different standards

Comparison between similar standards, additional information(e.g. physical properties of materials)


DIN EN Conversion Aidsfor Metallic Materials


International Convergence betweenISO, EN and further Material Standards

Grey Cast Iron

DIN Designation old European Designation ISO Designation

GG-25 EN-GJL-250 ISO185/JL/250

0.6025 EN-JL-1040 --------

GG-150 HB EN-GJL-HB155 ISO185/JL/HBW/1

0.6012 EN-JL-2010 --------

Wrought Aluminum and Wrought Aluminum Alloys

DIN Designation old European Designation Aluminum Association

AlMgSi0,5 EN AW-6060[AlMgSi] ---------

3.3206 EN AW-6060 AA 6060

International Alloy Designation System: Brazil, China, Japan, Russia...


F 1

GB Steel Class1) De-oxygen similar toDesignation method2) EN Steel

Q 195 -- F / b / Z S 185Q 215 A F / b / Z

B F / b / ZQ 235 A F / b / Z S 235

B F / b / ZC ZD TZ

Q 255 A ZB Z

Q 275 -- Z

Carbon Structural SteelsComparison EN 10025-2 GB 700-88

1) Quality Classes A, B, C, D 2) De-oxidation method: Classification depends on test ▪ F rimmed ▪ b half-killed steel temperature of notched bar ▪ Z killed steel ▪ TZ special killed steel impact value

!!! Only some Structural Steels from GB 700-88 are similarto those from EN 10025, but even those are not identical !!!


Conclusions

Due to increasing globalization, it is absolutely essential for industry to have comprehensive knowledge of standards, regulations, guidelines and recommendations.

Even specialists have some problems regarding the correct application of the wide range of different standards.

Industry therefore urgently requires internationally harmonized

standards and

tests with

global acceptance.

During international work, standards users should be supported by application aids and cooperation with other experts.

IFAN appears to be a very helpful platform for these important tasks.


MAN Group

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2006/10/25© MAN Diesel SE IFAN Workshop 2006 – Beijing, China Dipl.-Ing. Heinz Günter Trost < 1...

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