BLIZZARDPOWER PLOW

®

Assembly & Operation ManualModel 810SS Snowplow

i Table of Contents

Table of Contents01 Snowplow Operation02 Warning!

1999 Plow Assembly Instructions03 Unpacking & Inspection04 Moldboard Assembly05 A-frame Assembly06 Testing The Snowplow07 Mounting & Dismounting Instructions

1999 Maintenance & Plow Specifications08 Regular Maintenance09 Storing Your Snowplow10 Plow Specifications11 Notes

1999 Plow Diagrams12 Model 810SS Parts List14 Model 810SS Assembly Schematic16 Hydraulic Manifold Detail

1999 Hydraulic & Electrical Diagrams17 Hydraulic Manifold Schematic18 Plow Harness (Cylindrical Connector) with Diode Packs19 Plow Harness (Cylindrical Connector)20 Plow Harness Wire Schematic (Cylindrical Connector)

2000/01 Plow Assembly Instructions21 Unpacking & Inspection22 Moldboard Assembly23 A-frame Assembly24 Plow Wire Harness25 Testing The Snowplow

2000/01 Maintenance & Plow Specifications26 Regular Maintenance27 Storing Your Snowplow28 Plow Specifications29 Notes

2000/01 Plow Diagrams30 Model 810SS Parts List32 Model 810SS Assembly Schematic34 Hydraulic Manifold Detail

2000/01 Hydraulic & Electrical Diagrams35 Hydraulic Manifold Schematic36 Pistol Grip Control Wire Harness37 Pistol Grip Control Harness Wire Schematic38 Pistol Grip Control Extension Wire Harness39 Pistol Grip Control Extension Harness Wire Schematic40 Heavy-Duty Coil Wire Lead Harness41 Heavy-Duty Coil Wire Lead Harness Wire Schematic

Troubleshooting42 Troubleshooting Guide

Warranties44 Limited Consumer Warranty45 Commercial Warranty

Introduction

Congratulations on purchasing the mostadvanced all-season skid steer snowplowattachment available! The Blizzard PowerPlow Model 810SS is clearing new trails for innovative design, rugged durability,quality craftsmanship and superior per-formance. Our exclusive products aremanufactured and tested in Michigan’sUpper Peninsula, the snow capital of theMidwest.With an annual snowfall averagingover 250," we couldn’t imagine buildingsnow removal products anywhere else!

Your Blizzard Power Plow is equippedwith versatile features designed for years of dependable service.Twelve-inch expanding wings automatically transform a compact 8' blade into a massive 10' machine. Also, the inde-pendent wings can pivot forward to formour 9'-3" BucketBlade™ position. Now you can carry more snow even further.Turn your Power Plow into an all-seasonskid steer blade with an easy to installoptional trip-lock assembly. This one piece accessory replaces the standard trip springs to provide a rigid gradingblade. Safety features include full mold-board trip action, enclosed hydraulics and automatic cylinder pressure relief.

To ensure years of optimum snowplow performance, review the contents of thismanual. It contains assembly information,detailed diagrams, complete parts listings,maintenance guidelines and trouble-shooting tips.

Should you need additional information,contact your local Blizzard Power PlowDealer. Their knowledgeable staff is well informed on the latest Power Plow information. They are also your sourcefor replacement parts, technical assis-tance and all service repairs.

Comments, suggestions or concerns?Address all correspondence to:

Blizzard CorporationCustomer Service Department95 Airpark BoulevardCalumet, MI 49913(888) 680-8600(906) 482-5555(906) 482-5445 Fax

Snowplow Operation 01

Snowplow OperationYour Blizzard Skid Steer Power Plow is the most advanced and versatile snow-plow on the market. The easy to use controls allow you to automatically adjustthe plow blade and wings into an infinite number of plowing positions. Reviewthe illustrations below to determine the best position for your plowing needs.

Compact Position (8' Blade Width)

• Primary position when transporting the snowplow

• For use in heavy snow conditions with poor visibility, initial clearing and tight quarters

• Ideal application: Residential driveways, sidewalks, small roads

WidePass™ Position (10' Blade Width)

• Primary position for clearing large surfaces

• For use in light snow conditions with good visibil ity, f inal clearing and clean-up

• Ideal application: Large parking lots, widening roadways

BucketBlade™ Position (9'-3" Blade Width)

• Primary position for transporting snow

• For use in initial clearing with decent visibility, transporting large volumes of snow, final clean-up

• Ideal application: Roadway intersections

WidePass™ Position Angled with Wing Forward

• Pr imary posit ion for high speed angled plowing

• For use in directional plowing, cornering,diverting snow away from objects or buildings

• Ideal application: Plowing adjacent to buildings, driveway /road intersections

02 Warning!

Warning!

Prior to operating your Power Plow, review the WARNING! label at the passenger’s side rear of the moldboard (shown below).

Note: Read and understand all warnings indicated in this manual prior tooperating the snowplow. Warnings and cautions in the manual are indicatedby the icons shown to the left.

1. Properly mount the snowplow attachment prior to moving the skid steer.

2. Always inform persons to stand clear of the plow and skid steer attachment plateswhen mounting. Failure to do so may result in serious injury or death.

3. Securely position all mounting levers prior to operating your skid steer blade.

4. Never use the plow attachment to carry people, as a man lift or work platform.

5. Always travel with the wings fully retracted.

6. Do not change the position of the blade while in transit.

7. Always lower blade when the skid steer is parked.

8. Never stand, work or reach under lift arms or lift cylinders without an approved lift arm stop installed. Failure to do so may result in serious injury or death.

9. Use caution when plowing with down pressure. The plow attachment can cause thefront wheels on the skid steer to raise.

10. High pressure hydraulic fluid can puncture skin causing serious injury or death.In the event of a hydraulic leak, lower load or relieve hydraulic pressure beforeloosening fittings.

If injured, seek emergency medical help immediately.

Blizzard Power Plow is protected by U.S. Patents 5,899,007 and 5,638,618. Other patents pending.

READOWNER’SMANUAL

THOROUGHLYPRIOR TO

OPERATINGPLOW.

1096-2-00

WARNING

WARNING

WARNING:

CAUTION:

Should the WARNING! label or any of the labelsthat came with your snowplow become hard toread or wear off, contact your local dealer or callour Customer Service Department at 1-888-680-8600 for replacements.

Assem. Instructions - Unpacking & Inspection 03

Assembly Instructions - 1999

Unpacking & Inspection

Your Blizzard Power Plow has been packaged to withstand transit andweather related damage. Fully inspect all components upon receipt of yourplow. In the event of shipping damage or missing parts, immediately contactour Customer Service Department toll free at 1-888-680-8600.

Begin unpacking and inspection in the following order:

1. Remove packaging slip from the end panel of the pallet cover. Retainall documentation for your records.

2. Remove the polyethylene pallet cover from the crating.

3. All wood framing should be removed from the pallet for easy access tothe snowplow.

4. Due to the odd shaped components and size of several assembly parts,various nylon ties and corrugates are used for scratch resistance andpackage orientation. Please remove these items prior to assembly.

5. Place the main blade assembly on a flat, level surface.

Once you have inspected all parts and removed all restraining and protectivepackaging materials, your snowplow is ready to be fully assembled.

Pallet Cover End Panel

The tear resistant woven polyethylene pallet covercontains a moisture barrier to help protect allpackaged components and keep out the mostinclement weather during shipping and storage.The plow model number and the serial number ofthe snowplow attachment are given together andcan be found at the end panel. The first threedigits and two letters of the number indicated isalways the plow model (810SS) and the entirenine digit number (810SS-0001) make up theserial number. The packaging list is also attachedto the end panel. Be sure to retain this list foryour records.

Moldboard Assembly

1. Begin the moldboard assembly by positioning the PIVOT BEAM and A-FRAME near the connecting points at the rear of the blade betweenthe two center support ribs. Feed the right and left group of HYDRAULICHOSES protruding from the SLIDE BOX through the 1-1/2" diameteropenings in the front face of the pivot beam.

CAUTION: The hoses inside of the slide box are installed suchthat they move laterally with the action of each wing. To avoiddamaging the hose connections and the wing and slide boxcylinders, pull approximately one foot of each hose groupingtoward the center of the moldboard. Verify that there is approx-imately 12" of “slack” for each hose grouping. Reposition both12" lengths back into the slide box – the hoses are now at a safe travel distance for operation.

Close the slide box by installing the SLIDE BOX ACCESS PLATES.Rest each grouping of hoses in the opening of the plates and positionthe “lip” of each plate in the bottom, inside edge of both slide boxopenings. Fasten each plate with two hex washer self-drilling screws.

2. Position the pivot beam between the two support ribs until the connectingpoints on the beam align with those on the plow. Insert one 3/4"-10 x 3"hex head screw through each mounting hole and secure with a 3/4"-10top lock nut. Tighten each nut until approximately two threads appear.

CAUTION: Do not over tighten hex head nut! Binding mayprohibit the pivot beam from moving properly on the plow.

3. Hook each TRIP SPRING to the 3/4" diameter receiving holes locatedon the pivot beam and connect the opposite end of the spring to theirrespective EYE BOLTS. Install the four 1/2"-13 x 5" eye bolts throughthe TRIP SPRING MOUNTING ANGLE on the top rear of the blade.Secure each eye bolt by placing one 1/2" flat washer on the bolt andthread one 1/2"-13 hex nut.Tighten each hex nut until light appears betweenthe coils of the spring.

4. Install the flexible BLADE GUIDES at the end of each plow wing. Insertthe 5/16"-18 x 1" hex head screw through the holes provided at the topof the wing reinforcement rib. Tighten all screws using the top lock nutsprovided.

Congratulations! You have successfully completed the first stage of assemblyfor the Blizzard Power Plow Model 810SS. In the next section you will assemblethe A-frame and the components that are attached to it.

Maximum Bolt Torque(Dry Conditions Only)

Diameter-Thread Pitch Grade 8 (foot-pounds)

1/4"-20 11 ft-lbs5/16"-18 24 ft-lbs

3/8"-16 44 ft-lbs7/16"-14 70 ft-lbsM12 x1.75 88 ft-lbs

1/2"-13 107 ft-lbsM14 x 2.0 140 ft-lbs

9/16"-12 154 ft-lbs5/8"-11 211 ft-lbs3/4"-10 376 ft-lbs

1"-08 900 ft-lbs

Note: Use 25% less torque when lubricated.Check and re-tighten all fasteners after thefirst three hours of use. Periodically reviewall fasteners after the initial inspection.

StampedNumber

PrintedLabel

All of the hoses shipped with the snowplowscontain either a stamped number on the sleeve ora printed label applied to the hose. All numbers,stamped or printed, correspond with the stampingof the ports on the manifold.

****NOTICE****If your Blizzard 810SS snowplow attachmentwas shipped with a manifold that does notcontain the same port stamping as indicatedon the Sequencing Valve & Hydraulic HoseIdentification Guide (under the A-frame cover),connect the hoses from the main blade in thefollowing sequence:

Hose #5 to Port #12 Hose #9 to Port #8Hose #6 to Port #11 Hose #10 to Port #7Hose #7 to Port #10 Hose #11 to Port #6Hose #8 to Port #9 Hose #12 to Port #5Hoses #1 & #2 connect to their own ports.

04 Assembly Instructions - Moldboard

Assembly Instructions - A-frame 05

A-frame Assembly

For your convenience, the MANIFOLD and ANGLE CYLINDERS have been secured to the A-FRAME at the factory; however, each contain several components you will need to install.

1. Begin the assembly by first removing the A-FRAME COVER. Removeeach of the 3/8"-16 x 1" hex cap screws and washers from the cover togain access to the hydraulic manifold.

2. Locate the HYDRAULIC ADAPTER KIT packaged with your snowplow.Each of the 10 HOSE PORTS on the manifold contain DUST CAPS.Replace each cap with the appropriate hydraulic adapter illustrated to the right or review the diagram on page 16. Reference the table to the rightfor proper torque specifications.

Note: All ports are identified by a stamped number on the manifold. Thenumbers also identify the hydraulic functions which can be referenced onthe label under the hydraulic pump and manifold cover (shown below).

3. Once the adapters have been installed on the manifold, begin to installthe HYDRAULIC HOSES. Route each hose grouping from the pivot beamto the access holes located on the sides of the A-frame. Connect thehydraulic hoses to their respective adapters on the manifold. Note:The label-ing on the hydraulic hoses should correspond with the stamped numberson the manifold. If the manifold received with your plow does not matchthe stamping indicated on the label above, refer to the hose illustration onpage 4. Reference the table to the right for proper torque specifications.

4. Next, remove each dust cap from both of the hydraulic angle cylinder portsand attach one 9/16"-18 x 9/16"-18 90˚ ADJUSTABLE ELBOW O.R.B.ADAPTER to each port. Note:The cylinder ports should be facing in towardthe A-frame. Angle each adapter toward the cutting edge and tightenapproximately 1-1/2 flats. Connect the 3/8" x 20" hydraulic hose, labeled

9/16" 9/16"

7/16" 9/16"

Male O.R.B. Connector Adapter(Port #1, #2, #6, #11)

Male O.R.B. Connector Adapter(Port #5, #7, #8, #9, #10, #12)

Sequencing Valve & Hydraulic HoseIdentification Guide (Model 810 SS)

6

8

7

5

2

1

9

11

12

10

LSGP

ORIFICE-1

L-WINGEXT L-SLDRET

RV

RV RV RV

S4S3 R-WINGEXT R-SLDRET RV LE

FR

ORIFICE-2

DS

S10S9

S2S1

BLIZZARDCORPORATION

TM

1097-2-00

Wing Pressure Relief ValvesAngle Pressure Relief Valves

NOTE: Energize the following solenoids for the functions:

L-WINGEXT Left Wing Cylinder ExtendL-SLDRET Left Slide Cylinder RetractR-WINGEXT Right Wing Cylinder ExtendR-SLDRET Right Slide Cylinder Retract

HYDRAULIC HOSES

SEQUENCING VALVES

1256789

101112

Function

Right AngleLeft AngleRight Wing RetractRight Wing ExtendRight Slide Box RetractRight Slide Box ExtendLeft Slide Box ExtendLeft Slide Box RetractLeft Wing ExtendLeft Wing Retract

S1S2S3S4S9

S10

Right Slide Box RetractRight Slide Box ExtendAngle LeftAngle RightLeft Slide Box RetractLeft Slide Box Extend

Sequence ValveIdetification Function

PortIdetification

The Sequencing Valve & Hydraul ic HoseIdentification Guide (left) is located under theA-frame cover.

OneFlat

TwoFlats

Torque Table for 37˚AdaptersPort

Thread Size

AssemblyTorque

(foot-pounds)

Original Assembly

(F.F.F.T.)

7/16-20 15 ± 1.0 2.5 ±.259/16-18 18 ± 2.0 2.5 ±.25

Torque Table for O.R.B. AdaptersPort

Thread Size

AssemblyTorque

(foot-pounds)

Original Assembly

(F.F.F.T.)

7/16-20 15 ± 1.0 1.5 ±.259/16-18 25 ± 2.0 1.5 ±.25

F.F.F.T. = Flats From Finger Tight

Ex.) After threading a 7/16-20 O.R.B. adapterfinger tight, torque the fitting approximately 1-1/2 flats (faces) for proper installation.

9/16"

9/16"

90˚ Adjust. Elbow O.R.B. Adapter

06 Assem. Instructions - Testing The Snowplow

#1, to the driver’s side angle cylinder adapter. Attach the 3/8" x 24"hydraulic hose, identified by a #2, to the passenger’s side angle cylinderadapter. Be careful not to overtighten the hose connections. Completethe hose installation by running each hose through the access holesin the A-frame to their respective manifold ports.

5. Once all of the hoses have been installed on the manifold, feed the HEAVY-DUTY CYLINDRICAL CONNECTOR from the WIRE HARNESS(on the manifold) through the top access hole in the A-frame located onthe driver’s side. The cylindrical connector, along with both pre-installed3/4" PRESSURE & TANK HYDRAULIC HOSES, will be attached to theskid steer when the snowplow is ready to be mounted.

6. Complete the A-frame assembly by attaching the A-frame cover. Align theholes in the cover with those on the A-frame and replace the 3/8"-16 x 1"hex cap screws and washers.

Congratulations! You have just completed building the finest snowplow skidsteer attachment available! However, the snowplow’s functions still need to betested. Follow the instructions below.

Testing The Snowplow1. To test all of the functions on the Power Plow, your snowplow needs

to be properly attached to the skid steer. Follow the mounting procedureon page 7.

2. Once the skid steer plate and the UNIVERSAL MOUNT PLATE on the A-frame have been locked together (using the locking levers on the skidsteer), complete the auxiliary electrical and hydraulic connections with theskid steer turned off. Locate both of the MALE & FEMALE FLAT-FACECOUPLINGS provided with your snowplow. Note: Due to the various makeand model skid steers available, the couplings may not always interfacewith the auxiliary hydraulic connections. Consult your skid steer’sOperation Manual for the appropriate couplings needed. Attach the malecoupling to the 3/4" x 78" hydraulic hose that is attached to the bottompressure port (“P”) on the manifold. Attach the female coupling to theremaining hose that is connected to the top tank port (“T”). Complete thehydraulic installation by making the connections at the skid steer.

WARNING: Always use caution when connecting high-pressurehydraulic fittings. Hydraulic fluid under pressure can punctureskin causing serious injury or death. In the event of a hydraulicleak, relieve hydraulic pressure before loosening fittings. Ifinjured, seek emergency medical help immediately.

Attach the cylindrical connector to the auxiliary electrical connection onthe skid steer. Twist the connector to lock it in place.

3. Start the skid steer and begin to initiate the Power Plow’s blade functions.Note: Depending on the skid steer model, it may be necessary to turn onthe skid steer’s auxiliary hydraulic switch prior to operating the plow.Upon using the integrated controls, you may notice a plow function isslow or delayed. The hydraulic fluid is filling the cylinders and replacingair in the system. If necessary, monitor the fluid level in your skid steer.Also, look for any leaks around the manifold, hydraulic hoses and all cylinders.

Congratulations on a successful assembly and installation! Once all of the bladefunctions have been tested, your Blizzard Power Plow is ready for action. Shouldyou need additional support during a plow assembly, contact our CustomerService Department toll free at 1-888-680-8600.

The cylindrical connector allows the 810SSPower Plow to interface with the auxiliary electri-cal connection on most skid steer brands. Thisintegrated wire harness eliminates the need foran additional snowplow control. All Power Plowfunctions can be operated using the existing controls on the skid steer.

Heavy-Duty CylindricalConnector & Weather Cap

3/4"NPTF

1-1/2"

3/4"NPTF

Female and Male Flat-Face Couplings

Mounting & Dismounting Instructions 07

Mounting & Dismounting Instructions

B

A

B

C

SKID STEER MOUNTING &DISMOUNTING INSTRUCTIONS

MOUNTING

1.) Position the skid steer close to the plow attachment and align the mountingpoints on the skid steer plate and plow attachment plate.

2.) Tilt the skid steer plate forward and position the top edge of the plate underthe receiving pocket on the top edge of the plow attachment plate. CAUTION:Keep fingers away from skid steer mounting points. Slightly raise thearms on the skid steer and tilt the skid steer plate toward the cab. The attach-ment should now be flush with the skid steer mount.

3.) Engage both locking levers on the skid steer by rotating each handle 90˚ intoa horizontal position. The attachment is now properly fastened to the skid steer.

4.) Proceed to attach both 3/4" diameter hydraulic hoses from the manifold tothe auxiliary hydraulic connectors located on the skid steer. Note: Dependingon the skid steer model, it may be necessary to initiate an auxiliary hydraulicswitch on the skid steer prior to operating the plow.

5.) Complete the mounting procedure by attaching the electrical connection onthe wire harness to the auxiliary electrical connection on the skid steer.

1095-2-00

DISMOUNTING

1.) Lower the plow on a flat, level surface and turn the engine off.

2.) Disconnect the electrical connection at the auxiliary power location.

3.) Disconnect both 3/4" diameter hydraulic hoses from the auxiliary hydraulicconnectors.

4.) Disconnect the plow attachment by rotating both of the locking levers 90˚until they are in the vertical position.

5.) Start engine and slowly tilt the skid steer plate forward until the top edge ofthe plate clears the plow attachment plate.

6.) Back skid steer away slowly – The disconnect procedure is now complete.

WARNING: Read and understand all warning labels priorto operating your skid steer blade. Failure to follow thisinstruction may result in serious injury or death.

A Skid steer plate attaches under thetop lip of the plow attachment.

B With the plow attachment flush tothe skid steer plate, engage bothlocking levers on the skid steer byrotating each handle 90˚ into ahorizontal position. The levers willslide through the receiving holesin the plow attachment plate. Theplate is now securely mounted tothe skid steer.

Connect both hydraulic hoses & theelectrical harness to the skid steer.

C

Plow AttachmentLever

ReceivingHoles

Prior to operating your Power Plow, review the Mounting & DismountingInstructions label at the driver’s side rear of the moldboard (shown below).

Should the Mounting & Dismounting Instructionslabel or any of the labels that came with yoursnowplow become hard to read or wear off, contactyour local dealer or call our Customer ServiceDepartment at 1-888-680-8600 for replacements.

08 Regular Maintenance

Regular Maintenance

Your Blizzard Power Plow Model 810SS Snowplow has been designed for years of rugged, dependable service with low maintenance. To ensureproper working condition, follow the maintenance guidelines below and on thenext page.

CAUTION: Always follow the maintenance guidelines in a timelymanner. Failure to observe maintenance guidelines may result inpoor snowplow operation, increased component wear or part failure.

Routinely inspect the following items and perform maintenance as needed:

1. All fasteners, pins, nuts and bolts for tightness. See the recommendedmaximum bolt torque chart on page 4.

2. All hydraulic hoses and hydraulic hose adapters for wear and leaks.

3. All hydraulic cylinders for leaks; inspect rod ends for corrosion and pitting.

4. Cutting edges and plow shoes for wear.

5. Clean and lubricate the cylindrical connector periodically. Apply white lithiumgrease at least once a month or every 75 hours of plow operation.

6. Lubricate the inner slide box with liquid white lithium grease. This will provide free travel for both slide boxes.

7. Clean and cover deep scratches or exposed metal with white Blizzard touch-up paint. Contact your local dealer for availability.

8. Monitor the hydraulic fluid level in your skid steer periodically.

Maintenance ScheduleMaintenance Performed Date

Storing Your Snowplow 09

Storing Your SnowplowPlacing Your Plow In Storage1. Position your plow on a flat, level surface for storage. Follow the dis-

mounting procedure illustrated on page 7.

2. Apply white lithium grease to the cylindrical connector. Clean and installthe weather cap.

3. Lubricate all exposed hydraulic cylinder rod ends with liquid white lithiumgrease.

4. Touch-up all rust spots or chipped paint with white Blizzard paint. Contactyour local dealer for availability.

5. Change the hydraulic fluid in your skid steer as indicated by the mainte-nace table in your Owner’s Manual. Blizzard Corporation recommendsthat the fluid in the snowplow attachment be replaced annually and the hydraulic pump filter on the skid steer be cleaned.

6. Cover the snowplow with a tarp if stored outside.This will protect your plowfrom sun fading and inclement weather which can lead to acceleratedcorrosion.

Removing Your Plow From Storage

1. Perform all regular maintenance indicated on the previous page.

2. If you have not replaced the hydraulic fluid in the snowplow’s hydraulicsystem, it is strongly encouraged that you do so prior to operating your plow.

3. Follow the mounting procedure illustrated on page 7.

4. Once the plow has been properly mounted to the skid steer and all electrical connections have been made, initiate all of the functions of thesnowplow. Monitor the fluid level in the skid steer periodically.

Annual Fluid ReplacementType & Quantity of Fluid Replaced Date

10 1999 Plow Specifications

Moldboard

Length ......................................................................................8'

Thickness ....................................................................12 Gauge

Height ....................................................................................29"

Reinforcement ......................................................4 Ribs @ 1/4"

Cutting Edge..................................................................3/8" x 6"

Finish..........................................................Powder Coat - White

Wings

Length ....................................................................................12"

Thickness ....................................................................12 Gauge

Height ....................................................................................29"

Reinforcement ..............................................1 Rib each @ 1/4"

Cutting Edge................................................................1/4" x 10"

Finish..........................................................Powder Coat - White

Trip Mechanism

Trip Spring Type ................................(4) 3/8" Hooked Extension

Trip Spring Adjustment........................1/2" x 5" Turned Eye Bolt

A-frame

Material ..................................................1/4" & 5/16" Mild Steel

Cover ..................................1/4" Mild Steel w/Non-Skid Texture

Finish..........................................................Powder Coat - Black

Manifold

Construction ......................................Clear Anodized Aluminum

Ports........................................................................................10

Cartridge Valves........................................................................4

Sequence Valves ......................................................................4

Relief Valves..............................................................................5

Weight ................................................................................28 lb.

Mount ..............................................................Bolted to A-frame

Relief Style Logic Element................................................2 gpm

Cylinders

Angle Cylinders ................................................................................2

Stroke ............................................................................................10"

Ram Diameter............................................................................1-3/4"

Bore Diameter ..................................................................................2"

Slide Box Cylinders ..........................................................................2

Stroke ............................................................................................12"

Ram Diameter ..................................................................................1"

Bore Diameter............................................................................1-1/2"

Wing Cylinders ..................................................................................2

Stroke ..............................................................................................2"

Ram Diameter............................................................................1-1/8"

Bore Diameter ..................................................................................2"

Miscellaneous

Plow Weight ................................................................Approx. 890 lb.

Compact Plow Width ........................................................................8'

WidePass Plow Width ....................................................................10'

BucketBlade Plow Width ..............................................................9'-3"

Mount Mechanism ..................................Universal Attachment Plate

Adjustable Plow Shoes......................................................................2

Control Station ......................................................Integrated Controls

Optional Control ..........................................Pistol Grip w/3 Switches

Anti-Trip Mechanism ....................................One Piece Trip-Lock Bar

1999 Plow Specifications

Notes 11

Notes

Snowplow Serial Number

Telephone Number

Dealer/Distributor

Date of Purchase

Ref. Part Qty. Part DescriptionNo. No.

1 52022 1 Moldboard2 51019 1 Driver’s Side Wing3 50023 1 Driver’s Side Slide Box4 51018 1 Passenger’s Side Wing5 50022 1 Passenger’s Side Slide Box6 51050 1 Wing Snow Shield - Passenger’s Side7 51049 1 Wing Snow Shield - Driver’s Side8 61031 6 12-14 x 3/4" Hex Washer Self-Drilling Screw9 51015 1 Passenger’s Side Wing Cutting Edge

10 61097 1 Moldboard Cutting Edge11 51016 1 Driver’s Side Wing Cutting Edge12 61023 9 1/2"-13 x 5-1/2" Flat Head Socket Cap Screw13 61022 2 1/2"-13 x 4-1/2" Flat Head Socket Cap Screw14 61021 2 1/2"-13 x 3-1/2" Flat Head Socket Cap Screw15 61025 17 1/2"-13 Grade 8 YZ Hex Nut16 61019 2 1/2"-13 x 1" Grade 8 YZ Hex Head Cap Screw17 61020 2 1/2"-13 Grade C Z Top Lock Nut 18A 61049 2 Plow Guide Assembly: (1) - 18 & 19, (2) - 20 & 2118 61113 2 Plow Guide Tip, Black19 61050 2 27-1/4" Plow Guide, Red20 61051 4 5/16"-18 x 1" Grade 5 Z Hex Head Cap Screw21 61052 4 5/16"-18 Z Nylon Insert Lock Nut22 51009 2 3/4" x 9" Wing / Slide Box Pivot Pin23 50013 2 3/4" x 3-3/8" Hydraulic Cylinder Rod End Pin - Wing Angle24 60033 2 Hydraulic Cylinder - Wing Angle25 61028 12 1/4" x 1-1/4" Spring Pin26 50012 2 3/4" x 4" Hydraulic Cylinder Base End Pin - Wing Angle27 50011 2 5/8" x 4" Hydraulic Cylinder Rod End Pin - Slide Box Extend/Retract28 60031 1 Hydraulic Cylinder - Slide Box Extend/Retract, Passenger’s Side 29 60060 1 Hydraulic Cylinder - Slide Box Extend/Retract, Driver’s Side30 52012 2 5/8" x 7-5/16" Hydraulic Cylinder Base End Pin - Slide Box Extend/Retract31 61030 4 1/8 Gauge x 2-5/8" Z Hair Pin Cotter32 60008 2 7/16"-20 x 7/16"-20 90˚ Adjustable Elbow O.R.B. Adapter33 60018 1 1/4" x 32" Hydraulic Hose (#9) - Passenger’s Side Slide Box Extend34 60019 1 1/4" x 36" Hydraulic Hose (#10) - Passenger’s Side Slide Box Retract35 60004 2 7/16"-20 x 7/16"-20 Male O.R.B. Connector Adapter36 60020 1 3/8" x 74" Hydraulic Hose (#11) - Passenger’s Side Wing Extend37 60006 2 9/16"-18 90˚ Swivel Elbow Adapter38 60007 6 9/16"-18 x 9/16"-18 Male Connector39 60021 1 1/4" x 86" Hydraulic Hose (#12) - Passenger’s Side Wing Retract40 60009 2 7/16"-20 90˚ Swivel Elbow Adapter41 60003 8 7/16"-20 x 9/16"-18 Male O.R.B. Connector Adapter 42 60014 1 1/4" x 81" Hydraulic Hose (#5) - Driver’s Side Wing Retract43 60015 1 3/8" x 72" Hydraulic Hose (#6) - Driver’s Side Wing Extend44 60016 1 1/4" x 40" Hydraulic Hose (#7) - Driver’s Side Slide Box Retract45 60017 1 1/4" x 30" Hydraulic Hose (#8) - Driver’s Side Slide Box Extend46A 61130 2 Slide Box Access Plate Assembly: (1) - 46 & 4746 61100 2 9-3/4" Trim-Lok47 52014 2 Slide Box Access Plate48 61026 4 1/2", 1-1/16" O.D., 17/32" I.D. YZ SAE Mil-Carb High Strength Washer49 61024 4 1/2"-13 x 5" Z Turned Eye Bolt50 61099 4 3/8" x 2-5/16" O.D. x 14-1/2" Acrylic Metokote Extension Spring51A 61098 2 Plow Shoe Assembly: (1) - 51, 52, 54, (18) - 53 51 61104 2 Standard Plow Shoe (7-3/4" Shaft)52 61102 2 1-5/8" O.D., 1-1/8" I.D. x 1-1/2" YZ Spacer53 61101 32 1", 1-3/4" O.D., 1-1/16" I.D. YZ Flat Washer54 61103 2 1/2" x 1-3/4" Linch Pin55 41023 1 Pivot Beam56 61003 2 3/4"-10 x 3" Grade 8 YZ Hex Cap Screw57 61006 6 3/4"-10 Grade C Z Top Lock Nut58 61004 4 3/4"-10 x 4-1/2" Grade 8 YZ Hex Cap Screw59 61131 1 1"-8 x 9" Grade 8 YZ Hex Head Cap Screw60 61008 1 1"-8 Grade C Z Top Lock Nut61 60029 2 Hydraulic Cylinder - Plow Angle62 60005 2 9/16"-18 x 9/16"-18 90˚ Adjustable Elbow O.R.B. Adapter63 60010 1 3/8" x 20" Hydraulic Hose (#1) - Driver’s Side Plow Angle64 60011 1 3/8" x 24" Hydraulic Hose (#2) - Passenger’s Side Plow Angle65A 70000 1 A-frame Assembly: (1) - 65 & 66A65 70001 1 A-frame Weldment66A 70019 1 A-frame Cover Assembly: (1) - 66, 67 & 9466 70027 1 A-frame Cover67 70021 1 Non-skid, Rubber Grip68 61033 11 3/8"-16 x 1" Grade 8 YZ Hex Cap Screw69 61016 11 3/8", 13/16" O.D., 13/32" I.D. YZ SAE Mil-Carb, High-Strength Washer70 61222 4 3/8" YZ High Alloy Split Lock Washer

12 1999 Model 810ss Parts List (1 of 2)

1 9 9 9 M O D E L 8 1 0 S S PA R T S L I S T

NOTE: The reference numbers listedidentify parts shown in the illustrationson pages 14-16 &18. These numbersare specific to these illustrations onlyand do not correspond with other diagrams in this manual. Always reviewthe par t number given for proper component identification.

Ref. Part Qty. Part DescriptionNo. No.

71A 60106 1 Hydraulic Manifold Assembly: (1) - 71, 73-76, 84, 86, 87, (2) - 77, 82, (3) - 72, 78, 81,(4) - 38, 80, 83, (5) - 85, (6) - 41, (7) - 79

71 60109 1 Clear Anodized Aluminum Manifold Block72 60049 3 -4 SAE Hollow Hex Plug73 60113 1 5/16"-18 Orifice .020" DIA.74 60089 1 1-1/16"-12 x 1-1/16"-12 Male O.R.B. Connector Adapter75 60112 1 5/16"-18 Orifice .031" DIA.76 60117 1 7/16"-20 Plug O.R.B.77 60050 2 -6 SAE Hollow Hex Plug78 60051 3 Three Position, Four-Way N.C. Solenoid Cartridge (DSO85C1)79 60108 7 12VDC, 25W Type P Double Spade Coil80 60052 4 1/2"-20 YZ Hex Jam Nut81 60053 3 Pressure Relief Valve, 2000 psi (RDO83C30/200)82 60056 2 Pressure Relief Valve, 3000 psi (RDO83C30/300)83 60080 4 Sequence Valve, 1000 psi (SCCA-LAN)84 60058 1 Two Position, Two-Way N.C. Solenoid Cartridge (DSO81CR)85 60054 5 3/8"-24 YZ Crown Nut86 60110 1 Pressure Compensation Flow Control (FR101F200)87 60111 1 Relief Style Logic Element (LE3A-16-F-0-100)88A 62080 1 810SS Wire Harness (Cylindrical Connector w/Diode Packs) Assembly: (1) - 88-90,

(2) - 62006, 62089, (6) - 62087, (7) - 62085, (8) - 62086, (9) - 62088 88 62079 1 810SS Wire Harness (Cylindrical Connector w/Diode Packs)89 62078 1 Heavy-Duty Cylindrical Connector (Deutsch)90 62099 1 Heavy-Duty Cylindrical Connector Weather Cap (Deutsch)N/A 62085 7 16 AWG Socket Solid ContactN/A 62086 8 7/8" Female Push-On, Blue, Nylon Insulated (16-14 AWG)N/A 62087 6 1" Female Push-On, Yellow, Nylon Insulated (12-10 AWG)N/A 62088 9 1-1/4" Step Down Butt Connector, Yellow/Blue Strp. Vinyl Insulated (16-14 to 12-10 AWG)N/A 62089 2 3" Polyolefin Heat Shrink JacketN/A 62006 2 Diode Pack Assembly: (1) - 62007, 62090, 62092, 62094, 62095, (5) - 62091, 62093 N/A 62007 2 Diode Pack CoverN/A 62090 2 Connector Body w/GasketN/A 62093 10 Female Terminals (18-16 AWG)N/A 62091 10 Silicone Cable Seal, Gray (16 AWG)N/A 62092 2 Silicone Cavity Plug, Gray (16 AWG)N/A 62094 2 Circuit Board (MCL-1704-0003 REV A)N/A 62095 2 Six-Way Secondary Lock91 60086 1 3/4" x 78" Hydraulic Hose -1-1/16"-12 Female Swivel / 3/4"-14 Male Pipe Str.-Pressure Port “P”92 60087 1 3/4" x 78" Hydraulic Hose-1-1/16"-12 Male O.R.B.90˚ Swivel/ 3/4"-14 Male Pipe Str.-Tank Port “T”93 61085 1 2-1/8" x 13-1/8" Blizzard Power Plow Decal94 61172 1 810SS Sequencing Valve & Hose Identification Guide Label95 61082 1 Moldboard Decal96 61083 1 Wing Decal - Driver’s Side97 61084 1 WIng Decal - Passenger’s Side98 61173 1 Serial Number (Sequentially Numbered)99 61171 1 Skid Steer Mounting & Dismounting Instructions Label

100 61170 1 WARNING! Label

N/A 61210 1 810SS Hardware Kit - Kit Includes: (2) - 56, 57, (4) - 8, 15, 48, 49, (7) - 68,N/A 60088 1 810SS Hydraulic Adapter Kit - Kit Includes: (2) - 62, (4) - 38, (6) - 41

NOTE: The reference numbers listedidentify parts shown in the illustrationson pages 14-16 &18. These numbersare specific to these illustrations onlyand do not correspond with other diagrams in this manual. Always reviewthe par t number given for proper component identification.

1999 Model 810ss Parts List (2 of 2) 13

1 9 9 9 M O D E L 8 1 0 S S PA R T S L I S T

BLIZZARDPOWER PLOW

®

2

3

10

11

15

15

4243

4445

32

4647

48

4950

5152

5354

57

51A

12

95

96

98

99

100

46A

29

5556

58

59

60

57

61 62

63

Blizzard Corporation reserves the right, under its Continuous ImprovementPolicy, to change construction or design details and furnish equipment whenso altered without reference to illustrations or specifications. BlizzardCorporation offers a one-year limited warranty for all snowplows andaccessories. Blizzard Corporation does not warranty non-Blizzard PowerPlow service parts and accessories or damage resulting from the use ofthese unauthorized items.

The Blizzard Power Plow is protected by U.S. patents 5,638,618 and 5,899,007. Other patents pending.

1999 Model 810SS Assembly Schematic 58

57

57

7

91

90

88A

88

1

4

5

6

8

912 13 14

15

17

16

21

22

24

2326

2527

28

30

31

32

33

34 35

36 37

39

38

40

41

97

19

20

18

18A

6264

61

56

57

71A - SEE DETAIL

58

65A

65

66A

67

6694

68

68

69

6970

92

93

WIRE HARNESS COMPONENTS NOT ILLUSTRATED

Ref. Part Qty. Part DescriptionNo. No.

N/A 62085 7 16 AWG Socket Solid ContactN/A 62086 8 7/8" Female Push-On, Blue, Nylon Insulated (16-14 AWG)N/A 62087 6 1" Female Push-On, Yellow, Nylon Insulated (12-10 AWG)N/A 62088 9 1-1/4" Step Down Butt Connector, Yellow/Blue Strp. Vinyl Insulated

(16-14 to 12-10 AWG)N/A 62089 2 3" Polyolefin Heat Shrink JacketN/A 62006 2 Diode Pack Assembly: (1) - 62007, 62090, 62092, 62094, 62095,

(5) - 62091, 62093N/A 62007 2 Diode Pack CoverN/A 62090 2 Connector Body w/GasketN/A 62093 10 Female Terminals (18-16 AWG)N/A 62091 10 Silicone Cable Seal, Gray (16 AWG)N/A 62092 2 Silicone Cavity Plug, Gray (16 AWG)N/A 62094 2 Circuit Board (MCL-1704-0003 REV A)N/A 62095 2 Six-Way Secondary Lock

89

16 Diagram - 1999 Manifold Detail

One

Fla

t

Two

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ts

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able

for

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80

78

78 7980

81

81

81

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85 8687

1999 Hydraulic Manifold Schematic 17

8 –

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18 Diagram - Plow Harness (Cylin. Conn.) w/Diode Packs

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Diagram - Plow Harness (Cylindrical Conn.) 19

810S

S P

LO

W H

AR

NE

SS

WIT

H H

EAV

Y-D

UT

Y C

YLI

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GR

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S1

= D

S

S2

= S

1

S3

= S

2

S4

= S

3

S5

= S

9

S7

= S

10

S6

= S

4

STA

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TH

EM

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IFO

LD

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NG

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ELE

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20 Plow Harness Wire Schematic (Cylindrical Conn.)

810SS PLOW HARNESS (CYLINDRICAL CONNECTOR)WITH DIODE PACKSSEE DIAGRAM ON PAGE 18

S1

S2DRIVE. RETRACT

S3DRIVE. EXTEND

S4R. ANGLE

S5PASS. RETRACT

= S4L. ANGLE

S7PASS. EXTEND

GRAY

GREEN

BROWN

NOT USED

BLACK

GRAY

GRAY

PURPLEYELLOW

NOT USED

ORANGEGRAY

= DS

= S1

= S2

= S3

= S9

= S10

S6

ORANGE

YELLOW

PURPLE

REDBROWN

GREEN

BLACK

PIN F – ORANGE

PIN C – PURPLEPIN H – REDPIN D – BROWNPIN G – GREENPIN B – BLACK

PIN E – YELLOW

DIODE PACK ASSEMBLY

DIODE PACK ASSEMBLY

HEAVY-DUTY CYLINDRICALCONNECTOR

STAMPINGON THEMANIFOLD

LABELINGON THEDIN COIL

GROUND

GROUND

GROUND

GROUND

GROUND

GROUND

GROUND

S1

S2

S3

S4

S5

= S4

S7

= DS

= S1

= S2

= S3

= S9

= S10

S6

STAMPINGON THEMANIFOLD

LABELINGON THEDIN COIL

DRIVE. RETRACT

GROUND

DRIVE. EXTEND

GROUND

R. ANGLE

GROUND

PASS. RETRACT

GROUND

L. ANGLE

GROUND

PASS. EXTEND

GROUND

ORANGE

YELLOW

PURPLE

RED

BROWN

GREEN

ORANGEYELLOWPURPLEREDBROWNGREENBLACK

810SS PLOW HARNESS (CYLINDRICAL CONNECTOR)SEE DIAGRAM ON PAGE 19

HEAVY-DUTY CYLINDRICALCONNECTOR

Assem. Instructions - Unpacking & Inspection 21

Assembly Instructions - 2000/01

Unpacking & Inspection

Your Blizzard Power Plow has been packaged to withstand transit andweather related damage. Fully inspect all components upon receipt of yourplow. In the event of shipping damage or missing parts, immediately contactour Customer Service Department toll free at 1-888-680-8600.

Begin unpacking and inspection in the following order:

1. Remove packaging slip from the end panel of the pallet cover. Retainall documentation for your records.

2. Remove the polyethylene pallet cover from the crating.

3. All wood framing should be removed from the pallet for easy access tothe snowplow.

4. Due to the odd shaped components and size of several assembly parts,various nylon ties and corrugates are used for scratch resistance andpackage orientation. Please remove these items prior to assembly.

5. Place the main blade assembly on a flat, level surface.

Once you have inspected all parts and removed all restraining and protectivepackaging materials, your snowplow is ready to be fully assembled.

Pallet Cover End Panel

The tear resistant woven polyethylene pallet covercontains a moisture barrier to help protect allpackaged components and keep out the mostinclement weather during shipping and storage.The plow model number and the serial number ofthe snowplow attachment are given together andcan be found at the end panel. The first threedigits and two letters of the number indicated isalways the plow model (810SS) and the entirenine digit number (810SS-0001) make up theserial number. The packaging list is also attachedto the end panel. Be sure to retain this list foryour records.

22 Assembly Instructions - Moldboard

Moldboard Assembly

1. Begin the moldboard assembly by positioning the PIVOT BEAM and A-FRAME near the connecting points at the rear of the blade betweenthe two center support ribs. Feed the right and left group of HYDRAULICHOSES protruding from the SLIDE BOX through the 1-1/2" diameterrubber grommet openings in the front face of the pivot beam.

CAUTION: The hoses inside of the slide box are installed suchthat they move laterally with the action of each wing. To avoiddamaging the hose connections and the wing and slide boxcylinders, pull approximately one foot of each hose groupingtoward the center of the moldboard. Verify that there is approx-imately 12" of “slack” for each hose grouping. Reposition both12" lengths back into the slide box – the hoses are now at a safe travel distance for operation.

Close the slide box by installing the SLIDE BOX ACCESS PLATES.Rest each grouping of hoses in the opening of the plates and positionthe “lip” of each plate in the bottom, inside edge of both slide boxopenings. Fasten each plate with two 1/4"-20 x 3/4" hex cap screws.

2. Position the pivot beam between the two support ribs until the connectingpoints on the beam align with those on the plow. Insert one 3/4"-10 x 3"hex head screw through each mounting hole and secure with a 3/4"-10top lock nut. Tighten each nut until approximately two threads appear.

CAUTION: Do not over tighten hex head nuts! Binding mayprohibit the pivot beam from moving properly on the plow.

3. Hook each EXTENSION SPRING to the 3/4" diameter receiving holeslocated on the pivot beam and connect the opposite end of the spring totheir respective SPADE BOLTS. Install the four 5/8"-11 x 6-11/16" spadebolts through the EXTENSION SPRING MOUNTING ANGLE on the toprear of the blade. Secure each spade bolt by placing one 5/8" flat washeron the bolt and thread one 5/8"-11 nylon insert lock nut.Tighten each locknut until light appears between the coils of the spring.

4. Install the flexible BLADE GUIDES at the end of each plow wing. Insertthe 5/16"-18 x 1" hex head screw through the holes provided at the topof the wing reinforcement rib. Tighten all screws using the nylon insert locknuts provided.

Congratulations! You have successfully completed the first stage of assemblyfor the Blizzard Power Plow Model 810SS. In the next section you will assemblethe A-frame and the components that are attached to it.

Maximum Bolt Torque(Dry Conditions Only)

Diameter-Thread Pitch Grade 8 (foot-pounds)

1/4"-20 11 ft-lbs5/16"-18 24 ft-lbs

3/8"-16 44 ft-lbs7/16"-14 70 ft-lbsM12 x1.75 88 ft-lbs

1/2"-13 107 ft-lbsM14 x 2.0 140 ft-lbs

9/16"-12 154 ft-lbs5/8"-11 211 ft-lbs3/4"-10 376 ft-lbs

1"-08 900 ft-lbs

Note: Use 25% less torque when lubricated.Check and re-tighten all fasteners after thefirst three hours of use. Periodically reviewall fasteners after the initial inspection.

StampedNumber

PrintedLabel

All of the hoses shipped with the snowplowscontain either a stamped number on the sleeve ora printed label applied to the hose. All numbers,stamped or printed, correspond with the stampingof the ports on the manifold.

Assembly Instructions - A-frame 23

A-frame Assembly

For your convenience, the MANIFOLD and ANGLE CYLINDERS have been secured to the A-FRAME at the factory; however, each contain several components you will need to install.

1. Begin the assembly by first removing the A-FRAME COVER. Removeeach of the 3/8"-16 x 1" hex cap screws and washers from the cover togain access to the hydraulic manifold.

2. Each of the 10 HOSE PORTS on the manifold contain HYDRAULICADAPTERS (see illustrations to the right) that were factory installed.These adapters receive the HYDRAULIC HOSES. Route each hose group-ing from the pivot beam to the access holes located on the sides of theA-frame. Connect the hydraulic hoses to their respective adapters on themanifold. Reference the table to the right for proper torque specifications.Note: The labeling on the hydraulic hoses correspond with the stampednumbers on the manifold (see illustration on page 22). The numbers alsoidentify the hydraulic functions which can be referenced on the label underthe hydraulic pump and manifold cover (shown below).

9/16" 9/16"

7/16" 9/16"

Male O.R.B. Connector Adapter(Port #1, #2, #6, #11)

Male O.R.B. Connector Adapter(Port #5, #7, #8, #9, #10, #12)

7/16"

Plug O.R.B.

OneFlat

TwoFlats

Torque Table for 37˚AdaptersPort

Thread Size

AssemblyTorque

(foot-pounds)

Original Assembly

(F.F.F.T.)

7/16-20 15 ± 1.0 2.5 ±.259/16-18 18 ± 2.0 2.5 ±.25

Torque Table for O.R.B. AdaptersPort

Thread Size

AssemblyTorque

(foot-pounds)

Original Assembly

(F.F.F.T.)

7/16-20 15 ± 1.0 1.5 ±.259/16-18 25 ± 2.0 1.5 ±.25

F.F.F.T. = Flats From Finger Tight

Ex.) After threading a 7/16-20 O.R.B. adapterfinger tight, torque the fitting approximately 1-1/2 flats (faces) for proper installation.

Sequencing Valve & Hydraulic HoseIdentification Guide (Model 810 SS)

6

8

7

5

2

1

9

11

12

10

LSGP

ORIFICE-1

L-WINGEXT L-SLDRET

RV

RV RV RV

S4S3 R-WINGEXT R-SLDRET RV LE

FR

ORIFICE-2

DS

S10S9

S2S1

BLIZZARDCORPORATION

TM

1097-2-00

Wing Pressure Relief ValvesAngle Pressure Relief Valves

NOTE: Energize the following solenoids for the functions:

L-WINGEXT Left Wing Cylinder ExtendL-SLDRET Left Slide Cylinder RetractR-WINGEXT Right Wing Cylinder ExtendR-SLDRET Right Slide Cylinder Retract

HYDRAULIC HOSES

SEQUENCING VALVES

1256789

101112

Function

Right AngleLeft AngleRight Wing RetractRight Wing ExtendRight Slide Box RetractRight Slide Box ExtendLeft Slide Box ExtendLeft Slide Box RetractLeft Wing ExtendLeft Wing Retract

S1S2S3S4S9

S10

Right Slide Box RetractRight Slide Box ExtendAngle LeftAngle RightLeft Slide Box RetractLeft Slide Box Extend

Sequence ValveIdetification Function

PortIdetification

The Sequencing Valve & Hydraul ic HoseIdentification Guide (left) is located under theA-frame cover.

3. The angle cylinder hoses have been attached to the cylinders; however,they need to be connected to the ports on the manifold. Proceed to connect the 3/8" x 29" driver’s side hose to Port #1 and the 3/8" x 25"passenger’s side hose to Port #2. Be careful not to overtighten the hoseconnections. Once you have completed the installation of the hydraulichoses, begin to install the wire harness.

24 Assem. Instructions - Plow Wire Harness

S1 DSS2 S1S3 S2S4 S3S5 S9S6 S4S7 S10

Coil Positioning Electrical Assembly - Plow Wire Harness

1. Begin the installation by connecting the 12VDC RED WIRE LEAD COILSon the COIL HARNESS to the SOLENOID CARTRIDGES on the manifold.Install each coil to its respective cartridge valve by matching the number onthe coil to the stamped number on the manifold. Note: Review the chart tothe left for proper orientation of the coils. To install a coil, simply removethe 1/2"-20 YZ HEX JAM NUT on each cartridge, position the coil overthe cartridge (in its proper stacked order) and secure with the jam nut.The wire leads from each coil should face toward the middle of the manifold block to ensure the least amount of tension on the wires fromthe harness.

2. Continue the harness installation by connecting the MALE ELECTRICCONNECTOR found on the COIL WIRE LEAD HARNESS to the FEMALEELECTRIC CONNECTOR on the EXTENSION WIRE HARNESS. Note:The end of the extension wire harness that DOES NOT contain both ground and power wires, connects to the coil wire lead harness. Once bothconnectors are locked together, feed the opposite end of the extensionwire harness through the top access hole (same as 3/4" TANK HYDRAULICHOSE) in the A-frame located on the driver’s side.

3. Locate the PISTOL GRIP CONTROL MOUNTING CLAMP that waspackaged with your snowplow. Note: The mounting clamp will only workwith skid steer controls that have straight, fixed operation levers. Removeany grip that may be on the steer lever. Next, remove the small CLAMPfrom inside the larger CLAMP BODY. Run the male electric connector onthe PISTOL GRIP CONTROL WIRE HARNESS through the clamp bodyand reposition the clamp. Note: The clamp should be toward the squareedge of the mounting body and the harness toward the rounded edge.Position the PISTOL GRIP CONTROL in the cut-out on the clamp bodyand slide the clamp body over the operation lever on the skid steer. Securethe mounting clamp to the lever by tightening the 3/8"-16 x 1" hex capscrew on the clamp.

4. Lock together the male electric connector on the pistol grip control harnessto the female electric connector on the extension wire harness. Completethe electrical assembly by attaching the BLACK, GROUND wire from the extension wire harness to the cab of the skid steer. The PINK/BLACK,POWER wire connects to a switched (on and off with ignition) powersource with a minimum of 12 volts.

5. Replace the A-frame cover by aligning the holes in the cover with thoseon the A-frame and secure with 3/8"-16 x 1" hex cap screws and washers.

Congratulations! You have just completed building the finest snowplow skidsteer attachment available! However, the snowplow’s functions still need to betested. Follow the instructions on page 25.

S1 & S2, S3 & S4, andS9 & S10 are all pairedcoils. Review the labelunder the A-frame coverfor proper locations. S1,S3 and S9 are alwaysthe top coils indicated onthe manifold stamping.

CoilLabeling

ManifoldStamping

Pistol GripControlMount Bar

MountClampBody

3/8"-16 x 1"Hex CapScrew

SteerLever

MountClamp

Pistol Grip Control Mount Clamp Assembly

The pistol grip control mount clamp assemblyconsists of three parts – the mount clamp body,mount clamp, and a 3/8"-16 x 1" hex cap screw.The mount clamp will work with skid steer controlsthat have straight, fixed operation levers. See the instructions to the right for proper installation.

Assem. Instructions - Testing The Snowplow 25

Testing The Snowplow

1. To test all of the functions on the Power Plow, your snowplow needs tobe properly attached to the skid steer. Follow the mounting procedure onpage 7.

2. Once the skid steer plate and the UNIVERSAL MOUNT PLATE on the A-frame have been locked together (using the locking levers on the skidsteer), complete the hydraulic connections with the skid steer turned off.Note: Due to the various make and model skid steer available, hydrauliccouplings for the auxiliary hydraulic connections are not provided. Consultyour skid steer’s Operation Manual for the appropriate couplings needed.Once you have identified the appropriate hydraulic couplings for your skidsteer, make the connections to both of the 3/4" x 78" hydraulic hoses provided. The bottom hydraulic hose is attached to the pressure port (“P”)on the manifold and the top hydraulic hose is attached to the tank port (“T”).Complete the hydraulic installation by making the appropriate connectionsat the skid steer.

WARNING: Always use caution when connecting high-pressurehydraulic fittings. Hydraulic fluid under pressure can punctureskin causing serious injury or death. In the event of a hydraulicleak, relieve hydraulic pressure before loosening fittings. Ifinjured, seek emergency medical help immediately.

3. Start the skid steer and begin to initiate the Power Plow’s blade functions.Note: Depending on the skid steer model, it may be necessary to turn onthe skid steer’s auxiliary hydraulic switch prior to operating the plow.Push the left switch UP to LEFT ANGLE the snowplow and DOWN to RIGHT ANGLE. The center switch operates the DRIVER’S SIDE WING.Push the switch UP to EXTEND the wing and DOWN to RETRACT thewing. The right switch operates the PASSENGER’S SIDE WING. Again,pushing up will extend the wing and down will retract the wing. Upon initiating the switches on the pistol grip control, you may notice a plowfunction is slow or delayed. The hydraulic fluid is filling the cylinders andreplacing air in the system. If necessary, monitor the hydraulic fluid levelin your skid steer. Also, look for any leaks around the manifold, hydraulichoses and all cylinders.

Congratulations on a successful assembly and installation! Once all of theblade functions have been tested, your Blizzard Power Plow is ready foraction. Should you need additional support during a plow assembly, contactour Customer Service Department toll free at 1-888-680-8600.

B CA

810SS Pistol Grip Control Functions

There are three switches that operate all of the810SS Power Plow blade functions:

(A) ANGLE: UP-Left, DOWN-Right (B) DRIVE. BOX: UP-Extend, DOWN-Retract(C) PASS. BOX: UP-Extend, DOWN-Retract

26 Regular Maintenance

Regular Maintenance

Your Blizzard Power Plow Model 810SS Snowplow has been designed for years of rugged, dependable service with low maintenance. To ensureproper working condition, follow the maintenance guidelines below and on thenext page.

CAUTION: Always follow the maintenance guidelines in a timelymanner. Failure to observe maintenance guidelines may result inpoor snowplow operation, increased component wear or part failure.

Routinely inspect the following items and perform maintenance as needed:

1. All fasteners, pins, nuts and bolts for tightness. See the recommendedmaximum bolt torque chart on page 22.

2. All hydraulic hoses and hydraulic hose adapters for wear and leaks.

3. All hydraulic cylinders for leaks; inspect rod ends for corrosion and pitting.

4. Cutting edges and plow shoes for wear.

5. Clean and lubricate the male and female electric connectors on the pistolgrip wire harness periodically. Apply white lithium grease at least once amonth or every 75 hours of plow operation.

6. Lubricate the inner slide box with liquid white lithium grease. This will provide free travel for both slide boxes.

7. Clean and cover deep scratches or exposed metal with white Blizzardtouch-up paint. Contact your local dealer for availability.

8. Monitor the hydraulic fluid level in your skid steer periodically.

Maintenance ScheduleMaintenance Performed Date

Storing Your Snowplow 27

Storing Your Snowplow

Placing Your Plow In Storage1. Position your plow on a flat, level surface for storage. Follow the

dismounting procedure illustrated on page 7.

2. Apply white lithium grease to the male and female electric connectors onthe pistol grip wire harness.

3. Lubricate all exposed hydraulic cylinder rod ends with liquid white lithiumgrease.

4. Touch-up all rust spots or chipped paint with white Blizzard paint. Contactyour local dealer for availability.

5. Change the hydraulic fluid in your skid steer as indicated by the mainte-nace table in your Owner’s Manual. Blizzard Corporation recommendsthat the fluid in the snowplow attachment be replaced annually and the hydraulic pump filter on the skid steer be cleaned.

6. Cover the snowplow with a tarp if stored outside.This will protect your plowfrom sun fading and inclement weather which can lead to acceleratedcorrosion.

Removing Your Plow From Storage

1. Perform all regular maintenance indicated on the previous page.

2. If you have not replaced the hydraulic fluid in the snowplow’s hydraulicsystem, it is strongly encouraged that you do so prior to operating your plow.

3. Follow the mounting procedure illustrated on page 7.

4. Once the plow has been properly mounted to the skid steer and all electrical connections have been made, initiate all of the functions of thesnowplow. Monitor the fluid level in the skid steer periodically.

Annual Fluid ReplacementType & Quantity of Fluid Replaced Date

28 2000/01 Plow Specifications

Moldboard

Length ......................................................................................8'

Thickness ....................................................................12 Gauge

Height ....................................................................................29"

Reinforcement ......................................................4 Ribs @ 1/4"

Cutting Edge ......................................................3/8" x 6" (1080)

Finish..........................................................Powder Coat - White

Wings

Length ....................................................................................12"

Thickness ....................................................................12 Gauge

Height ....................................................................................29"

Reinforcement ..............................................1 Rib each @ 1/4"

Cutting Edge ........................................................1/4" x 10" (T1)

Finish..........................................................Powder Coat - White

Trip Mechanism

Trip Spring Type ................................(4) 3/8" Hooked Extension

Trip Spring Adjustment ................5/8"-11 x 6-11/16" Spade Bolt

A-frame

Material ..................................................1/4" & 5/16" Mild Steel

Cover ..................................1/4" Mild Steel w/Non-Skid Texture

Finish..........................................................Powder Coat - Black

Manifold

Construction ......................................Clear Anodized Aluminum

Ports........................................................................................10

Cartridge Valves........................................................................4

Sequence Valves ......................................................................4

Relief Valves..............................................................................5

Weight ................................................................................28 lb.

Mount ..............................................................Bolted to A-frame

Relief Style Logic Element................................................2 gpm

Cylinders

Angle Cylinders ................................................................................2

Stroke ............................................................................................10"

Ram Diameter............................................................................1-3/4"

Bore Diameter ..................................................................................2"

Slide Box Cylinders ..........................................................................2

Stroke ............................................................................................12"

Ram Diameter ..................................................................................1"

Bore Diameter............................................................................1-1/2"

Wing Cylinders ..................................................................................2

Stroke ..............................................................................................2"

Ram Diameter............................................................................1-1/8"

Bore Diameter ..................................................................................2"

Miscellaneous

Plow Weight ................................................................Approx. 890 lb.

Compact Plow Width ........................................................................8'

WidePass Plow Width ....................................................................10'

BucketBlade Plow Width ..............................................................9'-3"

Mount Mechanism ..................................Universal Attachment Plate

Adjustable Plow Shoes......................................................................2

Control Station..............................................Pistol Grip w/3 Switches

Anti-Trip Mechanism ....................................One Piece Trip-Lock Bar

2000/01 Plow Specifications

Notes 29

Notes

Snowplow Serial Number

Telephone Number

Dealer/Distributor

Date of Purchase

Ref. Part Qty. Part DescriptionNo. No.

1 52050 1 Moldboard2 51045 1 Wing Weldment - Driver’s Side 3 50060 1 Slide Box Weldment - Driver’s Side 4 51046 1 Wing Weldment - Passenger’s Side 5 50061 1 Slide Box Weldment - Passenger’s Side 6 51050 1 Wing Snow Shield - Passenger’s Side7 51049 1 Wing Snow Shield - Driver’s Side8 61213 2 #11 Aluminum Buttonhead Rivet9 51047 1 Wing Cutting Edge Weldment (T1) - Passenger’s Side

10 52051 1 Moldboard Cutting Edge (1080)11 51048 1 Wing Cutting Edge Weldment (T1) - Driver’s Side 12 61023 9 1/2"-13 x 5-1/2" Flat Head Socket Cap Screw13 61022 2 1/2"-13 x 4-1/2" Flat Head Socket Cap Screw14 61021 2 1/2"-13 x 3-1/2" Flat Head Socket Cap Screw15 61025 13 1/2"-13 Grade 8 YZ Hex Nut16A 61049 2 Plow Guide Assembly: (1) - 16 & 17, (2) - 18 & 1916 61113 2 Plow Guide Tip, Black17 61050 2 27-1/4" Plow Guide, Red18 61051 4 5/16"-18 x 1" Grade 5 Z Hex Head Cap Screw19 61052 4 5/16"-18 Z Nylon Insert Lock Nut20 51009 2 3/4" x 9" Wing / Slide Box Pivot Pin21 50013 2 3/4" x 3-3/8" Hydraulic Cylinder Rod End Pin - Wing Angle22 60090 2 Hydraulic Cylinder - Wing Angle23 61028 12 1/4" x 1-1/4" Spring Pin24 50012 2 3/4" x 4" Hydraulic Cylinder Base End Pin - Wing Angle25 50011 2 5/8" x 4" Hydraulic Cylinder Rod End Pin - Slide Box Extend/Retract26 60031 1 Hydraulic Cylinder - Slide Box Extend/Retract, Passenger’s Side 27 61198 2 5/8" DIA. x 1-1/8" Rubber Cap, Black28 52012 2 5/8" x 7-5/16" Hydraulic Cylinder Base End Pin - Slide Box Extend/Retract29 61030 4 1/8" DIA. x 2-5/8" Z Hair Pin Cotter30 60060 1 Hydraulic Cylinder - Slide Box Extend/Retract, Driver’s Side31 60008 2 7/16"-20 x 7/16"-20 90˚ Adjustable Elbow O.R.B. Adapter32 60097 1 1/4" x 34" Hydraulic Hose (#9) - Slide Box Extend, Passenger’s Side 33 60098 1 1/4" x 42" Hydraulic Hose (#10) - Slide Box Retract, Passenger’s Side 34 60004 2 7/16"-20 x 7/16"-20 Male O.R.B. Connector Adapter35 60099 1 3/8" x 84" Hydraulic Hose (#11) - Wing Extend, Passenger’s Side 36 60006 2 9/16"-18 90˚ Swivel Elbow Adapter37 60007 6 9/16"-18 x 9/16"-18 Male O.R.B. Connector Adapter38 60100 1 1/4" x 88" Hydraulic Hose - Str./45˚ (#12) - Wing Retract, Passenger’s Side 39 60009 2 7/16"-20 90˚ Swivel Elbow Adapter40 60003 8 7/16"-20 x 9/16"-18 Male O.R.B. Connector Adapter 41 60094 1 1/4" x 84" Hydraulic Hose (#5) - Wing Retract, Driver’s Side 42 60095 1 3/8" x 84" Hydraulic Hose (#6) - Wing Extend, Driver’s Side 43 60016 1 1/4" x 40" Hydraulic Hose (#7) - Slide Box Retract, Driver’s Side 44 60096 1 1/4" x 34" Hydraulic Hose - Str./90˚ (#8) - Slide Box Extend, Driver’s Side 45A 61130 2 Slide Box Access Plate Assembly: (1) - 45 & 4645 61100 2 9-3/4" Trim-Lok46 52014 2 Slide Box Access Plate47 61037 4 1/4"- 20 x 3/4" Grade 8 YZ Hex Cap Screw48 61215 4 1/4"- 20 U-Nut49 61099 4 3/8" x 2-5/16" O.D. x 14-1/2" Extension Spring50 61187 4 5/8"-11 x 6-11/16" Grade 8 Z Clear Chromate Spade Bolt51 61064 4 5/8", 1-5/16" O.D., 21/32" I.D. YZ SAE Mil Carb High-Strength Washer52 61188 4 5/8"-11 Nylon Insert Lock Nut - Type NE53A 61220 2 Heavy-Duty Plow Shoe Assembly: (1) - 53, 54, 56, (18) - 5553 61221 2 Cast Iron Heavy-Duty Plow Shoe (8-3/8" Shaft)54 61102 2 1-5/8" O.D., 1-1/8" I.D. x 1-1/2" YZ Spacer55 61101 36 1", 1-3/4" O.D., 1-1/16" I.D. Z Flat Washer56 61103 2 1/2" x 1-3/4" Linch Pin57 41030 1 Pivot Beam Weldment58 61003 2 3/4"-10 x 3" Grade 8 YZ Hex Cap Screw59 61006 6 3/4"-10 Grade C Z Top Lock Nut60 61004 4 3/4"-10 x 4-1/2" Grade 8 YZ Hex Cap Screw61 61131 1 1"-8 x 9" Grade 8 YZ Hex Head Cap Screw62 61008 1 1"-8 Grade C Z Top Lock Nut63 61217 2 1-1/2" I.D., 2-1/8" O.D. Rubber Grommet, 60 Durometer64 60029 2 Hydraulic Cylinder - Plow Angle65 60005 2 9/16"-18 x 9/16"-18 90˚ Adjustable Elbow O.R.B. Adapter66 60084 1 3/8" x 29" Hydraulic Hose (#1) - Plow Angle, Driver’s Side 67 60085 1 3/8" x 25" Hydraulic Hose (#2) - Plow Angle, Passenger’s Side68A 70014 1 A-frame Assembly: (1) - 68 & 69A 68 70013 1 A-frame Weldment69A 70008 1 A-frame Cover Assembly: (1) - 69, 70 & 99 69 70002 1 A-frame Cover70 70021 1 Non-skid, Rubber Grip

Note: The reference numbers listedidentify parts shown in the illustrationson pages 19, 32-34, 36,38 & 40. Thesenumbers are specific to these illustra-tions only and do not correspond withother diagrams in the manual. Alwaysreview the part number given for proper component identification.

30 2000/01 Model 810ss Parts List (1 of 2)

2 0 0 0 / 0 1 M O D E L 8 1 0 S S PA R T S L I S T

Ref. Part Qty. Part DescriptionNo. No.

71 61033 12 3/8"-16 x 1" Grade 8 YZ Hex Cap Screw72 61016 11 3/8", 13/16" O.D., 13/32" I.D. YZ SAE Mil-Carb, High-Strength Washer73 61222 4 3/8" YZ High Alloy Split Lock Washer74A 60114 1 Hydraulic Manifold Assembly: (1) - 74, 76-79, 87, 89, 90, (2) - 80, 85, (3) - 75, 81, 84,

(4) - 37, 83, 86, (5) - 88, (6) - 40, (7) - 82 74 60109 1 Clear Anodized Aluminum Manifold Block75 60049 3 -4 SAE Hollow Hex Plug76 60113 1 5/16"-18 Orifice .020" DIA.77 60089 1 1-1/16"-12 x 1-1/16"-12 Male O.R.B. Connector Adapter78 60112 1 5/16"-18 Orifice .031" DIA.79 60117 1 7/16"-20 Plug O.R.B.80 60050 2 -6 SAE Hollow Hex Plug81 60051 3 Three Position, Four-Way N.C. Solenoid Cartridge (DSO85C1)82 60037 7 12VDC, 25W Type W Double Lead Coil83 60052 4 1/2"-20 YZ Hex Jam Nut84 60053 3 Pressure Relief Valve, 2000 psi @ 2 gpm (RDO83C30-200/2)85 60056 2 Pressure Relief Valve, 3000 psi @ 2 gpm (RDO83C30-300/2)86 60080 4 Sequence Valve, 1000 psi (SCCA-LAN)87 60058 1 Two Position, Two-Way N.C. Solenoid Cartridge (DSO81CR)88 60054 5 3/8"-24 YZ Crown Nut89 60115 1 Pressure Compensation Flow Control (FR101F300XC161)90 60116 1 Relief Style Logic Element (LE3A-16-F-0-200)91A 62081 1 810SS Wire Harness (Pistol Grip Control) Assembly: (1) - 92A, 62083 & 62084 92A 62082 1 810SS Pistol Grip Control Wire Harness Assembly: (1) - 92, 93, 62045, (10)- 62096, 6209792 62104 1 Pistol Grip Control Wire Harness93 62103 1 Pistol Grip Control w / 3 SwitchesN/A 62045 2 Plastic Electric Connector - MaleN/A 62097 18 Male Terminal (18-16 AWG)N/A 62096 40 Silicone Cable Seal, Orange (18 AWG)94A 70015 1 Pistol Grip Control Mount Clamp Assembly: (1) - 71, 94 & 9594 70016 1 Pistol Grip Control Mount Clamp Body Weldment95 70017 1 Pistol Grip Control Mount Clamp WeldmentN/A 62083 1 810SS Extension Wire Harness - Standard 16' Assembly: (1) - 62105, (2) - 62046, 62100

(18) - 62093, (20) - 62096 N/A 62105 1 810SS Extension Wire Harness - Standard 16'N/A 62098 1 810SS Extension Wire Harness - Optional 24' Assembly: (1) - 62106, (2) - 62046, 62100

(18) - 62093, (20) - 62096N/A 62106 1 810SS Extension Wire Harness - Optional 24'N/A 62046 2 Plastic Electric Connector - FemaleN/A 62093 18 Female Terminal (18-16 AWG)N/A 62100 2 #10 Ring Coupler (22-18 AWG)N/A 62084 1 810SS Heavy-Duty Coil Wire Lead Harness Assembly: (1) - 62107, 62045, (7) - 82,

(8) - 62097, (10) - 62096N/A 62107 1 810SS Heavy-Duty Coil Wire Lead Wire HarnessN/A 62101 1 810SS Wire Harness (Cylindrical Connector) Assembly: (1) - 62102, 62078, 62099,

(7) - 82, 62085,N/A 62102 1 810SS Wire Harness (Cylindrical Connector)N/A 62078 1 Heavy-Duty Cylindrical Connector (Deutsch)N/A 62099 1 Heavy-Duty Cylindrical Connector Weather Cap (Deutsch)N/A 62085 7 16 AWG Socket Solid Contact96 60086 1 3/4" x 78" Hydraulic Hose -1-1/16"-12 Female Swivel / 3/4"-14 Male Pipe Str.-Pressure Port “P”97 60087 1 3/4" x 78" Hydraulic Hose-1-1/16"-12 Male O.R.B.90˚ Swivel/ 3/4"-14 Male Pipe Str.-Tank Port “T”98 61085 1 2-1/8" x 13-1/8" Blizzard Power Plow Decal99 61172 1 810SS Sequencing Valve & Hose Identification Guide Label

100 61082 1 Moldboard Decal101 61083 1 Wing Decal - Driver’s Side102 61084 1 WIng Decal - Passenger’s Side103 61173 1 Serial Number (Sequentially Numbered)104 61171 1 Skid Steer Mounting & Dismounting Instructions Label105 61170 1 WARNING! Label

N/A 61277 1 810SS Hardware Kit - Kit Includes: (2) - 58, 59, (4) - 47, 50-52N/A 60088 1 810SS Hydraulic Adapter Kit - Kit Includes: (2) - 65, (4) - 37, (6) - 40

2000/01 Model 810ss Parts List (2 of 2) 31

2 0 0 0 / 0 1 M O D E L 8 1 0 S S PA R T S L I S T

Note: The reference numbers listedidentify parts shown in the illustrationson pages 19, 32-34, 36,38 & 40. Thesenumbers are specific to these illustra-tions only and do not correspond withother diagrams in the manual. Alwaysreview the part number given for proper component identification.

Blizzard Corporation reserves the right, under its Continuous ImprovementPolicy, to change construction or design details and furnish equipmentwhen so altered without reference to illustrations or specifications.Blizzard Corporation offers a one-year limited warranty for all snowplowsand accessories. Blizzard Corporation does not warranty non-BlizzardPower Plow service parts and accessories or damage resulting fromthe use of these unauthorized items.

The Blizzard Power Plow is protected by U.S. patents 5,638,618 and 5,899,007. Other patents pending.

2000/01 Model 810SSAssembly Schematic

BLIZZARDPOWER PLOW

®

2

311

1012

15

30

4142

43 44

45A

4645

47

48

31

49

50

5152

53A5354

55 56

57

58

60

61

62

6465

66

60

59

58

63

59

100

104

101

103

105

59

59

7

96

WIRE HARNESS COMPONENTS NOT ILLUSTRATED

Ref. Part Qty. Part DescriptionNo. No.

N/A 62045 2 Plastic Electric Connector - MaleN/A 62097 18 Male Terminal (18-16 AWG)N/A 62096 40 Silicone Cable Seal, Orange (18 AWG)N/A 62083 1 810SS Extension Wire Harness - Standard

16' Assembly: (1) - 62105, (2) - 62046, 62100,(18) - 62093, (20) - 62096

N/A 62105 1 810SS Extension Wire Harness - Standard 16'N/A 62098 1 810SS Extension Wire Harness - Optional

24' Assembly: (1) - 62106, (2) - 62046, 62100,(18) - 62093, (20) - 62096

N/A 62106 1 810SS Extension Wire Harness - Optional 24'N/A 62046 2 Plastic Electric Connector - FemaleN/A 62093 18 Female Terminal (18-16 AWG)N/A 62100 2 #10 Ring Coupler (22-18 AWG)N/A 62084 1 810SS Heavy-Duty Coil Wire Lead Harness

Assembly: (1) - 62107, 62045, (7) - 82, (8) - 62097,(10) - 62096

N/A 62107 1 810SS Heavy-Duty Coil Wire Lead Wire HarnessN/A 62101 1 810SS Wire Harness (Cyl. Connector) Assembly: (1) - 62102,

62078, 62099, (7) - 82, 62085,N/A 62102 1 810SS Wire Harness (Cylindrical Connector)N/A 62078 1 Heavy-Duty Cylindrical Connector (Deutsch)N/A 62099 1 Heavy-Duty Cylindrical Connector Weather Cap (Deutsch)N/A 62085 7 16 AWG Socket Solid Contact

1

4

5

6

8

912 13 14

15

19

20

21

22

23

2425

26

27

28

29

31

32

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35 36

37

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39

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6765

64

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17

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59

74A - SEE DETAIL

60

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68A

68

69A

70

6999

71

71

72

7273

97

98

91A

92A

92

93

95

94

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2000/01 Hydraulic Manifold Schematic 35

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Pistol Grip Control Harness Wire Schematic 37

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38 Diagram - 810ss Extension Wire Harness

810S

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810ss Extension Wire Harness Wire Schematic 39

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40 Heavy-Duty Coil Wire Lead Harness

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AT A

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HD Coil Wire Lead Harness Wire Schematic 41

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TY

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N

BLA

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HIT

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D/B

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NO

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: WIR

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DS

TH

AT A

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TO

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ALL

RE

D (

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2 =

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3 =

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4 =

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6 =

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5 =

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PAS

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IDE

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DE

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7 =

S10

PAS

SE

NG

ER

’S S

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SLI

DE

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X E

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EN

D

M4

SE

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SC

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MAT

IC O

N P

AG

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9.

A B C D E F G H J K

Problem Probable Cause(s) Suggested Remedy

Plow functions will not work after all connect- No power to the DS cartridge valve (Note: DS cartridge valve Verify DS cartridge valve is connected properly. Diagnoseions are made or plow functions are slow. opens hydraulic fluid flow to manifold for every function.). the wire harness. Review wire harness schematics. If

power is present, review the next step.

DS cartridge valve is receiving power. Verify that the DS coil is magnetizing. Position a screw-driver inside of the coil. When the respective function is activated, the screwdriver is drawn to the side of the coil. If the solenoid is not drawn to the screwdriver, replace the coil. If power is present, review the next step.

Solenoid cartridge valve may be contaminated or damaged. Determine a damaged cartridge valve by reversing theA bent cartridge will not allow the valve to move freely driver’s side and passenger’s side cartridge valves.inside of the cartridge. Replace valve if necessary.

Extension wire harness (16’ or 24’) may be installed wrong. Review the wire harness schematic(s) for proper connect-ion. Harness connectors may simply be reversed.

Plow functions start and terminate suddenly. Skid steer hydraulic fluid flow is set to variable flow. For plow functions to work, the skid steer hydraulic fluid flow should be set to continuous flow. Review your skidsteer operation manual for proper flow settings.

Multiple valves, excluding the DS cartridge Diode pack may be corroded or damaged. Clean diode pack thoroughly and/or replace.valve, function simultaneously. (Note: DS valvewill energize with every plow function.) Wire harness may be damaged. Verify harness is not damaged. Review wire schematic(s)

to troubleshoot connection(s). Replace if needed.

Plow functions are reversed. (i.e. Driver’s side Hydraulic hoses are connected wrong. (Note: Manifold Review the Sequencing Valve & Hose Identificationwing extends when passenger’s side wing is stamping may be reversed. Review guide under A-frame Guide under the A-frame cover for proper port locations.activated from the control.) cover for proper hose port numbering.)

Skid steer pump relief noise can be heard. 3/4” hydraulic pressure (P) and tank (T) hoses are installed Review the assembly diagrams on pages 14 and 32 forPlow movement is broken or will not move. in the wrong ports. proper hose installation. (Note: The “Tank” hose contains

a 90˚ swivel fitting and installs on the top port labeled “T”.)

Plow angles only one way. Skid steer computer conflicts with cylindrical connection. Using a jumper wire, connect pin K to pin L at the back of the cylindrical connector.

Wing will not stay angled when plowing. The wing pressure relief valve is set too low. NOTE: Test the wing pressure relief. Attach a T-fitting with aIncreasing the pressure relief valve will cause damage to fluid PSI gauge to the base end of the wing cylinder.your plow. Do not set the pressure relief greater than Pressure relief should not be greater than 900 PSI.900 PSI. Review the illustration on page 43 to increase the

pressure relief settings.

Plow will not stay angled when plowing. The angle pressure relief valve is set too low. NOTE: Follow the guidelines indicated above; however, the PSI Increasing the pressure relief valve will cause damage setting should not exceed 3000 PSI. NOTE: If the plowto your plow. Do not set the pressure relief greater than is floating back when angled to the right, adjust the left3000 PSI. pressure relief valve and vice versa.

42 Troubleshooting Guide (1 of 2)

Troubleshooting Guide

Prior to diagnosing your Power Plow, verify that all connectors (cylindrical connector, plastic electric connectors, groundand power wire terminals, coil wire lead and extension harnesses) are free of corrosion and are well lubricated withwhite lithium grease. Insuring that all connectors are in good working order will save time in determining your snowplowattachment’s service needs.

Problem Probable Cause(s) Suggested Remedy

Wing will not move. Control station, wire harness or cables may be loose or Verify control station, wire harness and all cables are improperly connected. securely connected. Clean if necessary.

No power to the cartridge valve. Verify S1 & S2 coils (passenger’s side slide boxretract and extend) and S9 & S10 (driver’s side slidebox retract and extend) are connected properly.Diagnose the wire harness. Review all wire harness schematics. If power is present, review the next step.

Coils are receiving power. Verify that the coils are magnetizing. Position a screw-driver inside of the coil. When the respective function isactivated, the screwdriver is drawn to the side of the coil.If the coil is not drawn to the screwdriver, replace thecoil. If power is present, review the next step.

Cartridge valve may be contaminated or damaged. Determine a damaged cartridge valve by reversing theA bent cartridge will not allow the valve to move freely driver’s side and passenger’s side cartridge valves.inside of the cartridge. Replace valve if necessary.

Plow will not angle. Review all probable causes above. NOTE: Verify coils S3 & S4 for angle functions.

Troubleshooting Guide (2 of 2) 43

Crown Nut

Jam Nut

Valve

L-WINGEXT L-SLDRET

RV

RV RV RV

S4S3 R-WINGEXT R-SLDRET RV LE

FR

ORIFICE-2

DS

S10S9

S2S1

Wing Pressure Relief ValvesAngle Pressure Relief Valves

Should your snowplow develop other problems not indicated in the Troubleshooting Guide, contact your local dealer for technical assistance and/or replacement parts.Technical support can also be obtained by calling our Customer Service Department toll free at 1-888-680-8600, Monday - Friday, 8AM - 5PM EST.

BLIZZARDPOWER PLOW

®

LIMITED CONSUMER WARRANTYThis warranty covers defects in material and workmanship except as set forth below.

WARRANTED PARTY:This warranty applies only to the “Original Purchaser” who purchased this plow from an Authorized Blizzard Dealer,

for personal, family or household use.

TERM OF WARRANTY:This Blizzard Power Plow is warranted for the following period:

Parts and labor are warranted for one year from date of purchase.

BLIZZARD CORPORATION’S WARRANTY REMEDY:Blizzard Corporation will, at its sole discretion, repair or replace defective parts at no charge.

CUSTOMERS RESPONSIBILITY:To obtain warranty service, the purchaser must return the defective snowplow to any Authorized Blizzard Dealer.

The purchaser must verify the original purchase date. Transportation costs to and from the dealer will be the responsibility of the purchaser.

ITEMS NOT COVERED UNDER THIS WARRANTY:This limited warranty does not cover the following:

1. Expendable parts such as cutting edges, plow shoes, hoses, fasteners, blade guides, paint finish, etc.

2. Any snowplow or part thereof which has been repaired or altered by anyone other than an Authorized Blizzard Dealer.

3. Any snowplow or part thereof which has been subject to neglect, misuse, accident, improper installation, maintenance,or storage.

4. Snowplows mounted on skid steers other than those for whom Blizzard Corporation has provided a specificmount system.

5. Blizzard Corporation does not assume liability for damage to the purchaser's skid steer resulting from the attachmentand use of a Blizzard Power Plow. Skid steer risk is the sole responsibility of the purchaser.

WARRANTY LIMITATIONS:THIS WARRANTY IS OFFERED IN LIEU OF ANY OTHER EXPRESS WARRANTY.

THE DURATION OF ALL IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED

TO THE DURATION OF THIS WARRANTY.

BLIZZARD CORPORATION'S LIABILITY IS EXPRESSLY LIMITED TO REPAIR OR REPLACEMENT OF DEFECTIVE PARTS. BLIZZARD CORPORATION SHALL NOT BE LIABLE FOR CONSEQUENTIAL, INCIDENTALOR CONTINGENT DAMAGES WHATSOEVER, EVEN IF DAMAGES ARE CAUSED BY THE NEGLIGENCE OR

FAULT OF BLIZZARD CORPORATION.

State Laws: Some states do not allow exclusion of incidental or consequential damages or the limitations on howlong an implied warranty lasts, so these limitations or exclusions may not apply to you. This warranty gives you

specific legal rights and you may also have other rights which vary from state to state.

This warranty does not apply if you purchased your snowplow for other than personal, family, or household use. Ifpurchased for other than personal, family or household use, refer to the Blizzard Power Plow Commercial Warranty.

95 AIRPARK BOULEVARD CALUMET, MICHIGAN 49913 [906] 482-5555

1029-7-99 REV 12/00

COMMERCIAL WARRANTYThis warranty covers defects in material and workmanship except as set forth below.

WARRANTED PARTY:

This warranty applies only to the “Original Purchaser” who purchased this plow from an Authorized Blizzard Dealer,for commercial use.

TERM OF WARRANTY:

This Blizzard Power Plow is warranted for the following period:Parts and labor are warranted for one year from date of purchase.

BLIZZARD CORPORATION’S WARRANTY REMEDY:

Blizzard Corporation will, at its sole discretion, repair or replace defective parts at no charge.

CUSTOMERS RESPONSIBILITY:

To obtain warranty service, the purchaser must return the defective snowplow to any Authorized Blizzard Dealer within thewarranty period. The purchaser must verify the original purchase date. Transportation costs to and from the Dealer will be

the responsibility of the purchaser.

ITEMS NOT COVERED UNDER THIS WARRANTY:

This warranty does not cover the following:

1. Expendable parts such as cutting edges, plow shoes, hoses, fasteners, blade guides, paint finish, etc.

2. Any snowplow or part thereof which has been repaired or altered by anyone other than an Authorized Blizzard Dealer.

3. Any snowplow or part thereof which has been subject to neglect, misuse, accident, improper installation, maintenance,or storage.

4. Snowplows mounted on skid steers other than those for whom Blizzard Corporation has provided a specific mount system.

5. Blizzard Corporation does not assume liability for damage to the purchaser's skid steer resulting from the attachment anduse of a Blizzard Power Plow. Skid steer risk is the sole responsibility of the purchaser.

LIMITS OF BLIZZARD CORPORATION’S LIABILITIES:

BLIZZARD CORPORATION'S LIABILITY IS EXPRESSLY LIMITED TO REPAIR OR REPLACEMENT OF DEFECTIVE PARTS. BLIZZARD CORPORATION SHALL NOT BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL OR CONTINGENT DAMAGES WHATSOEVER, EVEN IF DAMAGES ARE CAUSED BY THE NEGLIGENCE OR

FAULT OF BLIZZARD CORPORATION.

THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESSED AND IMPLIED WARRANTIES INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND

FITNESS FOR A PARTICULAR PURPOSE.

This warranty does not apply if you purchased your snowplow for personal, family, or household use.In this case, refer to the Blizzard Power Plow Limited Consumer Warranty.

BLIZZARDPOWER PLOW

®

95 AIRPARK BOULEVARD CALUMET, MICHIGAN 49913 [906] 482-5555

1030-7-99 REV 12/00

Blizzard, Blizzard Corporation, Power Plow, WidePass and BucketBladeare trademarks of Blizzard Corporation. Blizzard is registered in theUnited States Patent and Trademark Office. The Blizzard Power Plow isprotected by U.S. patents 5,638,618 and 5,899,007. Other patents pending.Copyright © 2000 Blizzard Corporation. All rights reserved. 1189-12-00 Made and printed in the USA.

95 Airpark BoulevardCalumet,MI 49913[888] 680-8600[906] 482-5555[906] 482-5445 Faxwww.blizzardplows.com