1955-56 CHEVROLET FULL-SIZE - Vintage Air1955-56 CHEVROLET FULL-SIZE 4-LEVER CONTROL PANEL...
Transcript of 1955-56 CHEVROLET FULL-SIZE - Vintage Air1955-56 CHEVROLET FULL-SIZE 4-LEVER CONTROL PANEL...
903054 REV D 9/17/14, INST 1955-56 CHEVY CNTRL PNL PG 1 OF 21
1955-56 CHEVROLET FULL-SIZE4-LEVER CONTROL PANEL CONVERSION KIT
473056
an ISO 9001: 2008 Registered Company
2903054 REV D 9/17/14, INST 1955-56 CHEVY CNTRL PNL PG 2 OF 21
Table of Contents
PAGES
1. COVER 2. TABLE OF CONTENTS 3. PACKING LIST 4. CONTROL PANEL DISASSEMBLY 5. ADAPTER BRACKET INSTALLATION & CABLE LEVER MODIFICATION (1955 ONLY) 6. BLOWER & MODE LEVER INSTALLATION 7. CABLE CONVERTER ASSEMBLY MODIFICATION AND MOUNTING CLAMP INSTALLATION 8. CABLE CONVERTER ASSEMBLY INSTALLATION (DASH/FLOOR/DEFROST CABLE CONVERTER) & CONTROL HARNESS 9. CONTROL HARNESS CONT. & CABLE CONVERTER ASSEMBLY INSTALLATION (OFF/HI CABLE CONVERTER)10. CONTROL HARNESS & CONTROL HARNESS CONT.11. CABLE CONVERTER ASSEMBLY INSTALLATION (COLD CABLE CONVERTER) & CONTROL HARNESS12. CONTROL HARNESS CONT. & CABLE CONVERTER ASSEMBLY INSTALLATION (HEAT CABLE CONVERTER)13. CONTROL HARNESS & CONTROL HARNESS CONT.14. CONTROL HARNESS FINAL STEP & BEZEL & PLACARD INSTALLATION15. OEM KNOB INSTALLATION16. FINAL STEPS17. CONTROL PANEL CALIBRATION PROCEDURE18. CONTROL PANEL CALIBRATION PROCEDURE CONT.19. WIRING DIAGRAM20. OPERATION OF CONTROLS21. PACKING LIST
3903054 REV D 9/17/14, INST 1955-56 CHEVY CNTRL PNL PG 3 OF 21
CONTROL KIT473056
1955 & 56 CHEVY CONTROL PANEL CONVERSION PACKING LIST
No QTY PART No. DESCRIPTION
1. 2. 3. 4. 5. 6. 7. 8. 9.10.11.12.13.14.15.16.17.18.19.20.21.
416411351112113113232
112002-SUA232002-VUA65976-VUE491010-VUR64705564705618856921301-VUP231520180007-SSR180006-SSR18105-VUB18310-VUB18151-VUB18125-VUB48401-PCR18091118107-VUB18122-VUB18237-VUB18602-NSR
1 2 3 4 5 6 7
8 9 10 11 12 13 14
15 16 17 18 19 20 21
CABLE CONVERTER ASSEMBLYGEN IV UNIVERSAL CONTROL HARNESS3/16” PUSH-ON RINGCABLE CONVERTER CLAMPBLOWER SWITCH LEVERBLOWER SWITCH ADAPTER BRACKET3/16” x 5/8” CLEVIS PIN4” TIE WRAPGROUND WIRENYLON SHOULDER SPACERNYLON SPACER8-32 x 3/8” PAN HEAD MACHINE SCREW5/16-18 x 1½” HEX BOLT5/16-18 NYLON LOCKNUT.312 ID x .750 OD FLAT WASHER55-56 CHEVY CONTROL PANEL PLACARD.009 WAVE WASHER6-32 NYLOC NUTWASHER6-32 x 3/8” PAN HEAD MACHINE SCREW8-32 NYLOC NUT
4903054 REV D 9/17/14, INST 1955-56 CHEVY CNTRL PNL PG 4 OF 21
REMOVE CONTROL KNOBS (RETAIN).REMOVE OEM BLOWER SWITCH (DISCARD).REMOVE CONTROL PANEL BEZEL (RETAIN).REMOVE PLACARD (DISCARD).REMOVE INSIDE/OUTSIDE AIR LEVER RETAINING CLIP AND STUD (DISCARD).
INSIDE/OUTSIDEAIR LEVER
RETAINING CLIPAND STUD
CONTROL PANEL DISASSEMBLY
INSIDE/OUTSIDEAIR LEVER
CABLE BRACKET
OEMBLOWERSWITCH
CONTROLKNOBS
PLACARD
CONTROLKNOBS
BEZEL
5903054 REV D 9/17/14, INST 1955-56 CHEVY CNTRL PNL PG 5 OF 21
ADAPTER BRACKET INSTALLATION
INSTALL BLOWER SWITCH ADAPTER BRACKET TO CONTROL PANEL USING 6-32 X 3/8” PAN HEAD MACHINE SCREW, FLAT WASHER AND NYLOCNUT AS SHOWN BELOW.USING BRACKET AS GUIDE, DRILL HOLE IN CONTROLPANEL AND INSTALL 6-32 x 3/8” PAN HEAD MACHINE SCREW AND NYLOC NUT.
CABLE LEVER MODIFICATION, 1955 MODELS ONLYDRILL OUT (3) OEM CABLE LEVER RIVETS AS SHOWN BELOW.INSTALL (3) CLEVIS PINS USING (3) PUSH-ON RINGS AS SHOWN BELOW.
DRILL OUT RIVETS
(2) 6-32 x 3/8” PAN HEAD MACHINE
SCREWS
MATCH DRILLTHIS HOLE IN
CONTROL
BLOWER SWITCH ADAPTER BRACKET
647056
(2) CLEVIS PINS
(2) PUSH-ON RINGS
WASHER
(2) 6-32 NYLOC NUTS
DRILL OUT RIVET
CLEVIS PIN
PUSH-ON RING
6903054 REV D 9/17/14, INST 1955-56 CHEVY CNTRL PNL PG 6 OF 21
OEM LEVER
BLOWER SWITCHLEVER
647055
NYLON SPACER180006-SSR
5/16-18 x 1½”HEX BOLT
.312” ID x .750” ODFLAT WASHER
.009” WAVE WASHER
.312” ID x .750” ODFLAT WASHER
.312” ID x .750” ODFLAT WASHER
NYLOC NUT
NYLON SHOULDER SPACER
BLOWER & MODE LEVER INSTALLATIONUSING A 5/16-18 x 1½” HEX BOLT, (3) FLAT WASHERS, A WAVE WASHER, A NYLON SPACER, A NYLON SHOULDER SPACER, AND A NYLOC NUT, INSTALL THE BLOWER & MODE LEVERS AS SHOWN BELOW.
7903054 REV D 9/17/14, INST 1955-56 CHEVY CNTRL PNL PG 7 OF 21
CABLE CONVERTER ASSEMBLY MODIFICATION AND MOUNTING CLAMP INSTALLATION
LOCATE THE (4) CABLE CONVERTER ASSEMBLIES AND, USING A PAIR OF WIRE CUTTERS, CUT CABLE CONVERTER ACTUATOR RODS AS SHOWN BELOW.INSTALL CABLE CONVERTER ASSEMBLY MOUNTING CLAMPS AS SHOWN BELOW.
CABLE CONVERTERACTUATOR ROD
CUT AT EACH SIDEOF HOLE AS SHOWN
ORIENT CABLE CONVERTER ASSEMBLIES AND INSTALL MOUNTING CLAMPS AS SHOWN.NOTE: ORIENT CLAMPS IN RELATION TO THE (3) HOUSING SNAPS ON THE CABLE CONVERTER ASSEMBLY.
BLOWER SPEED LEVERCUT AT 2ND HOLE
(REMOVE SHADED PORTION)
MODE LEVERCUT AT 3RD HOLE
(REMOVE SHADED PORTION)
COLD LEVERCUT AT 3RD HOLE
(REMOVE SHADED PORTION)
HEAT LEVERCUT AT 3RD HOLE
(REMOVE SHADED PORTION)
8903054 REV D 9/17/14, INST 1955-56 CHEVY CNTRL PNL PG 8 OF 21
LOCATE THE CONTROL PANEL WIRING HARNESS, AND PLUG THE CORRESPONDING WIRES INTO THE CORRECT CABLE CONVERTER ASSEMBLY AS SHOWN BELOW.
MODECABLE CONVERTER
ASSEMBLY
RED
3/16” PUSH-ON
RING
MOUNTING STUD
WHITEWHITE/YELLOW
MODE CABLE CONVERTER ASSEMBLY
CABLE CONVERTER ASSEMBLY INSTALLATION
CONTROL HARNESS
ROD SHOWN IN APPROXIMATELYINNERMOST POSITION
NOTE: DO NOT ALLOW ROD TO SEPARATE HOUSING WHEN ROD IS IN INNERMOST POSITION.
INSTALL THE CABLE CONVERTER ASSEMBLY ONTO THE MODE LEVER BY ATTACHING THE CABLE CONVERTER LEVER PUSH ROD TO THE MOUNTING STUD ON THE LEVER. REMOVE THE 6-32 x 3/8” PAN HEAD MACHINE SCREW, AND INSTALL THE CABLE CONVERTER ASSEMBLY TO THE CONTROL PANEL OEM CABLE CLAMP MOUNTING LOCATION AND BRACKET USING A 6-32 x 3/8” PAN HEAD MACHINE SCREW, WASHER AND 6-32 NYLOC NUT AS SHOWN BELOW.SINCE THE CABLE CONVERTER ASSEMBLY CAN SLIDE BACK AND FORTH IN THE CLAMP BEFORE THE SCREW IS TIGHTENED, POSITION CABLE CONVERTER ASSEMBLY SUCH THAT THE FLAT PART OF THE ROD IS AS CLOSE TO FLUSH AS POSSIBLE WITH THE END OF HOUSING AT THE LEVER’S INNERMOST POSITION. SECURE CABLE CONVERTER LEVER PUSH ROD ONTO OEM CABLE MOUNTING STUD USING A 3/16” PUSH-ON RING AS SHOWN BELOW. (REMOVE & INSTALL)
6-32 x 3/8” PAN HEAD MACHINE SCREW
6-32 NYLOC NUT
WASHER
9903054 REV D 9/17/14, INST 1955-56 CHEVY CNTRL PNL PG 9 OF 21
ONCE THE WIRES ARE CORRECTLY PLUGGED INTO THE CABLE CONVERTER ASSEMBLY, SECURE THE WIRES TO THE CABLE CONVERTER ASSEMBLY USING THE SUPPLIED TIE WRAPS AS SHOWN BELOW. THE TIE WRAP MUST BE LOCATED BETWEEN THE END OF THE WIRE JACKET AND THE STEP IN THE CABLE CONVERTER HOUSING, FORCING A BEND IN EACH WIRE AS IT PASSES OVER THE STEP IN THE CABLE CONVERTER HOUSING. THE HEAD OF THETIE WRAP MUST FALL ON THE EDGE OF THE HOUSING TO REMAIN TIGHT. ENSURE THAT THE TIE WRAPS ARE TIGHT ENOUGH THAT THE WIRES CANNOT MOVE.
CONTROL HARNESS CONT.
STEP INCABLE CONVERTER
HOUSING
WIREJACKETTIE WRAP
WIRE JACKET TIE
WRAP
FORCE BENDIN WIRES OVER STEP
BLOWER SPEED CABLE CONVERTER ASSEMBLY
ROD SHOWN IN APPROXIMATELYINNERMOST POSITION
NOTE: DO NOT ALLOW ROD TO SEPARATE HOUSING WHEN ROD IS IN INNERMOST POSITION.
INSTALL THE CABLE CONVERTER ASSEMBLY ONTO THE BLOWER SPEED LEVER BY ATTACHING THE CABLE CONVERTER LEVER PUSH ROD TO THE MOUNTING TAB ON THE BLOWER SPEED LEVER. SECURE THE CABLE CONVERTER ASSEMBLY TO THE CONTROL PANEL BLOWER SWITCH ADAPTER BRACKET USING A 6-32 x 3/8” PAN HEAD MACHINE SCREW, WASHER AND 6-32 NYLOC NUT AS SHOWN BELOW.SINCE THE CABLE CONVERTER ASSEMBLY CAN SLIDE BACK AND FORTH IN THE CLAMP BEFORE THE SCREW IS TIGHTENED, POSITION CABLE CONVERTER ASSEMBLY SUCH THAT THE FLAT PART OF THE ROD IS AS CLOSE TO FLUSH AS POSSIBLE WITH THE END OF THE HOUSING AT THE LEVER’S INNERMOST POSITION.
CABLE CONVERTER ASSEMBLY INSTALLATION
6-32 x 3/8”PAN HEAD
MACHINE SCREW
WASHER
SLIGHTLY BEND LEVER TO ALIGN WITH
CONVERTER ASSEMBLY
6-32 NYLOCNUT
10903054 REV D 9/17/14, INST 1955-56 CHEVY CNTRL PNL PG 10 OF 21
LOCATE THE CONTROL PANEL WIRING HARNESS AND PLUG THE CORRESPONDING WIRES INTO THE CORRECT CABLE CONVERTER ASSEMBLY AS SHOWN BELOW.
BLOWER SPEEDCABLE CONVERTER
ASSEMBLY
REDWHITE/GREEN
WHITE
CONTROL HARNESS
ONCE THE WIRES ARE CORRECTLY PLUGGED INTO THE CABLE CONVERTER ASSEMBLY, SECURE THE WIRES TO THE CABLE CONVERTER ASSEMBLY USING THE SUPPLIED TIE WRAPS AS SHOWN BELOW. THE TIE WRAP MUST BE LOCATED BETWEEN THE END OF THE WIRE JACKET AND THE STEP IN THE CABLE CONVERTER HOUSING, FORCING A BEND IN EACH WIRE AS IT PASSES OVER THE STEP IN THE CABLE CONVERTER HOUSING. THE HEAD OF THE TIE WRAP MUST FALL ON THE EDGE OF THE HOUSING TO REMAIN TIGHT. ENSURE THAT THE TIE WRAPS ARE TIGHT ENOUGH THAT THE WIRES CANNOT MOVE.
CONTROL HARNESS CONT.
STEP INCABLE CONVERTER
HOUSING
WIREJACKETTIE WRAP
FORCE BENDIN WIRES OVER STEP
WIRE JACKET
TIEWRAP
11903054 REV D 9/17/14, INST 1955-56 CHEVY CNTRL PNL PG 11 OF 21
LOCATE THE CONTROL PANEL WIRING HARNESS AND PLUG THE CORRESPONDING WIRES INTO THE CORRECT CABLE CONVERTER ASSEMBLY AS SHOWN BELOW.
COLD CABLE CONVERTER
ASSEMBLY
RED
WHITEWHITE/ BLUE
COLD CABLE CONVERTER ASSEMBLY
CABLE CONVERTER ASSEMBLY INSTALLATION
CONTROL HARNESS
NOTE: DO NOT ALLOW ROD TO SEPARATE HOUSING WHEN ROD IS IN INNERMOST POSITION.
INSTALL THE CABLE CONVERTER ASSEMBLY ONTO THE COLD LEVER BY ATTACHING THE CABLE CONVERTER LEVER PUSH ROD TO THE MOUNTING STUD ON THE LEVER. SECURE THE CABLE CONVERTER ASSEMBLY TO THE CONTROL PANEL OEM CABLE CLAMP MOUNTING LOCATION USING AN 8-32 x 3/8” PAN HEAD MACHINE SCREW AND 8-32 NYLOC NUT AS SHOWN BELOW.SINCE THE CABLE CONVERTER ASSEMBLY CAN SLIDE BACK AND FORTH IN THE CLAMP BEFORE THE SCREW IS TIGHTENED, POSITION CABLE CONVERTER ASSEMBLY SUCH THAT THE FLAT PART OF THE ROD IS AS CLOSE TO FLUSH AS POSSIBLE WITH THE END OF THE HOUSING AT THE LEVER’S INNERMOST POSITION. SECURE CABLE CONVERTER LEVER PUSH ROD ONTO OEM CABLE MOUNTING STUD USING A 3/16” PUSH-ON RING AS SHOWN BELOW.
3/16” PUSH-ON
RING
MOUNTINGSTUD
8-32 x 3/8”PAN HEAD MACHINE
SCREW
8-32 NYLOCNUT
ROD SHOWN IN APPROXIMATELYINNERMOST POSITION
12903054 REV D 9/17/14, INST 1955-56 CHEVY CNTRL PNL PG 12 OF 21
NOTE: DO NOT ALLOW ROD TO SEPARATE HOUSING WHEN ROD IS IN INNERMOST POSITION.
ROD SHOWN IN APPROXIMATELYINNERMOST POSITION
ONCE THE WIRES ARE CORRECTLY PLUGGED INTO THE CABLE CONVERTER ASSEMBLY, SECURE THE WIRES TO THE CABLE CONVERTER ASSEMBLY USING THE SUPPLIED TIE WRAPS AS SHOWN BELOW. THE TIE WRAP MUST BE LOCATED BETWEEN THE END OF THE WIRE JACKET AND THE STEP IN THE CABLE CONVERTER HOUSING, FORCING A BEND IN EACH WIRE AS IT PASSES OVER THE STEP IN THE CABLE CONVERTER HOUSING. THE HEAD OF THE TIE WRAP MUST FALL ON THE EDGE OF THE HOUSING TO REMAIN TIGHT. ENSURE THAT THE TIE WRAPS ARE TIGHT ENOUGH THAT THE WIRES CANNOT MOVE.
CONTROL HARNESS CONT.
STEP INCABLE CONVERTER
HOUSING
WIREJACKETTIE WRAP
FORCE BENDIN WIRES OVER STEP
WIRE JACKET
TIE WRAP
HEAT CABLE CONVERTER ASSEMBLY
CABLE CONVERTER ASSEMBLY INSTALLATION
INSTALL THE CABLE CONVERTER ASSEMBLY ONTO THE HEAT LEVER BY ATTACHING THE CABLE CONVERTER LEVER PUSH ROD TO THE MOUNTING STUD ON THE LEVER. SECURE THE CABLE CONVERTER ASSEMBLY TO THE CONTROL PANEL OEM CABLE CLAMP MOUNTING LOCATION USING AN 8-32 x 3/8” PAN HEAD MACHINE SCREW AND 8-32 NYLOC NUT AS SHOWN BELOW.SINCE THE CABLE CONVERTER ASSEMBLY CAN SLIDE BACK AND FORTH IN THE CLAMP BEFORE THE SCREW IS TIGHTENED, POSITION CABLE CONVERTER ASSEMBLY SUCH THAT THE FLAT PART OF THE ROD IS AS CLOSE TO FLUSH AS POSSIBLE WITH THE END OF THE HOUSING AT THE LEVER’S INNERMOST POSITION. SECURE CABLE CONVERTER LEVER PUSH ROD ONTO OEM CABLE MOUNTING STUD USING A 3/16” PUSH-ON RING AS SHOWN BELOW.
3/16” PUSH-ON
RING
MOUNTINGSTUD
8-32 x 3/8”PAN HEAD
MACHINE SCREW
8-32 NYLOC NUT
13903054 REV D 9/17/14, INST 1955-56 CHEVY CNTRL PNL PG 13 OF 21
LOCATE THE CONTROL PANEL WIRING HARNESS AND PLUG THE CORRESPONDING WIRES INTO THE CORRECT CABLE CONVERTER ASSEMBLY AS SHOWN BELOW.
HEATCABLE CONVERTER
ASSEMBLY
REDWHITE/RED
WHITE
CONTROL HARNESS
ONCE THE WIRES ARE CORRECTLY PLUGGED INTO THE CABLE CONVERTER ASSEMBLY, SECURE THE WIRES TO THE CABLE CONVERTER ASSEMBLY USING THE SUPPLIED TIE WRAPS AS SHOWN BELOW. THE TIE WRAP MUST BE LOCATED BETWEEN THE END OF THE WIRE JACKET AND THE STEP IN THE CABLE CONVERTER HOUSING, FORCING A BEND IN EACH WIRE AS IT PASSES OVER THE STEP IN THE CABLE CONVERTER HOUSING. THE HEAD OF THE TIE WRAP MUST FALL ON THE EDGE OF THE HOUSING TO REMAIN TIGHT. ENSURE THAT THE TIE WRAPS ARE TIGHT ENOUGH THAT THE WIRES CANNOT MOVE.
CONTROL HARNESS CONT.
WIRE JACKET
TIEWRAP
STEP INCABLE CONVERTER
HOUSING
WIREJACKETTIE WRAP
FORCE BENDIN WIRES OVER STEP
14903054 REV D 9/17/14, INST 1955-56 CHEVY CNTRL PNL PG 14 OF 21
USING THE SUPPLED TIE WRAPS, TIE THE WIRES TO THE CONTROL PANEL.CONFIRM THAT THE WIRES ARE SECURE AND DO NOT INTERFERE WITH LEVER OPERATION OR CABLE CONVERTER ASSEMBLY.
INSTALL BEZEL AND PLACARD AS SHOWN BELOW.
BEZEL
BACKING PLATE
NEWPLACARD
48401-PCR
CONTROL HARNESS FINAL STEP
BEZEL & PLACARD INSTALLATION
15903054 REV D 9/17/14, INST 1955-56 CHEVY CNTRL PNL PG 15 OF 21
OEM KNOB INSTALLATIONREINSTALL OEM KNOBS AS SHOWN BELOW.
16903054 REV D 9/17/14, INST 1955-56 CHEVY CNTRL PNL PG 16 OF 21
REINSTALL CONTROL PANEL INTO DASH.PLUG THE WIRING HARNESSES INTO THE ECU MODULE ON THE SUB CASE AS SHOWN BELOW.WIRE ACCORDING TO WIRING DIAGRAM ON PAGE 19.CONTROL PANEL CALIBRATION PROCEDURE AND OPERATION INSTRUCTIONS: CALIBRATING THE CONTROL PANEL WILL SET THE RANGE OF TRAVEL FOR THE CABLE CONVERTERS CONNECTED TO THE OEM CONTROL PANEL LEVERS. PERFORMING THIS PROCEDURE WILL SET THE LIMITS OF THE CABLE CONVERTERS AT THEIR HIGHEST AND LOWEST POINTS. LOCATE THE GRAY WIRE WITH AN UNUSED CONNECTOR IN THE WIRING HARNESS NEAR THE CABLE HARNESS RELAY. THE WIRE IS LABELED PRGM ON THE WIRING DIAGRAM ON PAGE 19. IT WILL BE NECESSARY TO GROUND THE GRAY WIRE FOR APPROXIMATELY FIVE SECONDS WHILE MOVING THE CONTROLS SO IT IS SOMETIMES HELPFUL TO ATTACH ONE END OF THE WHITE JUMPER WIRE TO THE VEHICLE’S GROUND (FOR EXAMPLE THE CHASSIS) AND HAVE THE OTHER END READY TO CONNECT TO THE GRAY PRGM WIRE WHEN THE PROCEDURE REQUIRES IT. TO CALIBRATE THE CONTROL PANEL FOLLOW THE CALIBRATION PROCEDURES ON PAGE 17 & 18.
FINAL STEPS
PLUGFROM
WIRINGHARNESS
232001-VUR
PLUGFROM
CONTROLWIRING
HARNESS232002-VUA
17903054 REV D 9/17/14, INST 1955-56 CHEVY CNTRL PNL PG 17 OF 21
On Vintage Air Gen IV systems using factory controls, it is necessary to calibrate the system to your specific control panel. This procedure ensures that the stroke of your control panel levers or knobs is translated into precise control of the fan speed, temperature blend and mode door position. Please carefully read and understand these procedures before beginning. The procedure may be repeated as many times as necessary to get it right.
In preparation for calibration, you will need to attach the supplied white ground jumper wire to a suitable chassis ground. This jumper wire must be easily connected to the gray programming wire located in the main Gen IV wiring harness next to the relays. During the calibration procedure, you will connect the white jumper to the gray program wire, which will “teach” the Gen IV ECU the upper limits of the control levers or knobs. The blower will momentarily change speeds, signaling that the upper limits have been “learned”. You will move the levers or knobs to opposite extreme positions of their travel and then disconnect the white jumper. The blower will again change speeds, signaling that the lower limits have been learned and that the calibration procedure is complete.
Control PanelCalibration Procedure
GrayProgram Wire
White JumperCable
18903054 REV D 9/17/14, INST 1955-56 CHEVY CNTRL PNL PG 18 OF 21
OFF ON
START
DASH FLOOR DEF
OFF FAN HI
HEAT
COLD
DASH FLOOR DEF
OFF FAN HI
HEAT
COLD
1. Turn on the ignition switch (Do not start the engine).
2. Move the control levers/knobs to the position shown.
3. Connect the white jumper wire to the gray program wire. Wait for the blower speed to change (Approximately 5 seconds).
4. Move the control levers/knobs to the positions shown.
5. Disconnect the white jumper wire from the gray program wire. The blower speed will change, indicating completion of the calibration procedure.
6. Confirm proper operation of controls. Repeat procedure if necessary. When finished, tape over program wire connector with electrical tape to prevent accidental contact with chassis ground.
Control PanelCalibration Procedure (Cont.)
19903054 REV D 9/17/14, INST 1955-56 CHEVY CNTRL PNL PG 19 OF 21
WHT/GRN
WHT/YELWHT/RED
RED
WHTBACKLIGHT NEG
FAN WIPER
MODE WIPER
TEMP WIPER
5V-SW
GND
BACKLIGHT POS
AC ANNUNCIATOR
PRE-WIRED
GEN IV WIRING DIAGRAMREV D, 5/6/2014
GEN IV ECU
PROGRAM
Wiring Diagram
TEMP
MODE
FAN
A/C(IF USED)
232007-VUR
232002-VUA
** CIRCUITBREAKER30 AMP
*** WIDE OPENTHROTTLESWITCH
(OPTIONAL)
* DASH LAMP(IF USED)
Dash Lamp Is Used Only With Type 232007-VUR Harness.Warning: Always Mount Circuit Breaker As Close to the Battery As Possible. (NOTE: Wire BetweenBattery and Circuit Breaker Is Unprotected and Should Be Carefully Routed to Avoid a ShortCircuit).Wide Open Throttle Switch Contacts Close Only at Full Throttle, Which Disables A/C Compressor.
JF8
BLK
ORA
TAN
VIEWED FROM WIRE SIDE
••
•
HEATERCONTROL VALVE
20903054 REV D 9/17/14, INST 1955-56 CHEVY CNTRL PNL PG 20 OF 21
OPERATION OF CONTROLS
NOTE: CONTROLS MUST BE CALIBRATED FOR PROPER OPERATION. REFER TO CALIBRATION PROCEDURE ON PAGES 17 & 18.
A/C OPERATIONBLOWER SPEED
ADJUST TO DESIREDSPEED.
COLD LEVERFOR A/C OPERATION, SLIDE
THE COLD LEVER ALL THE WAY UP TO ENGAGE THE
COMPRESSOR. SLIDE LEVER UP OR DOWN TO ADJUST TO DESIRED TEMPERATURE.
HEAT LEVERSLIDE THE HEAT LEVER ALL THE WAY UP FOR
MAXIMUM COLD. SLIDE LEVER UP OR DOWN TO ADJUST TO DESIRED TEMPERATURE.
MODELEVER
COLDLEVER
BLOWERSPEED
HEATLEVER
HEAT OPERATION
DASH FLOOR DEF
OFF FAN HI
HEAT
COLD
DASH FLOOR DEF
OFF FAN HI
HEAT
COLD
DEFROST OPERATION
DASH FLOOR DEF
OFF FAN HI
HEAT
COLD
SLIDE THE LEVER TO THE DESIRED POSITION(“DASH” POSITION RECOMMENDED).
SLIDE THE LEVER TO THE DESIRED POSITION
(“FLOOR” POSITION RECOMMENDED).
ADJUST TO ”DEFROST” POSITION FOR MAXIMUM
DEFROST, OR BETWEEN FLOOR AND DEFROST
POSITIONS FOR A BI-LEVELBLEND (COMPRESSOR
IS AUTOMATICALLY ENGAGED).
MODE LEVER
BLOWER SPEEDADJUST TO DESIRED
SPEED.
COLD LEVERSLIDE THE COLD LEVER ALL THE WAY DOWN.
HEAT LEVERSLIDE THE HEAT LEVER ALL THE WAY DOWNFOR MAXIMUM HEAT.SLIDE LEVER UP OR
DOWN TO ADJUST TO DESIRED TEMPERATURE.
COLD LEVERSLIDE THE COLD LEVER UP
OR DOWN TO ADJUSTTO DESIRED TEMPERATURE.
SLIDE THE HEAT LEVER UP OR DOWN TO ADJUST
TO DESIRED TEMPERATURE.
HEAT LEVER
MODE LEVER
ADJUST TO DESIREDSPEED.
BLOWER SPEED
MODE LEVER
903054 REV D 9/17/14, INST 1955-56 CHEVY CNTRL PNL PG 21 OF 21
CONTROL KIT473056
1955 & 56 CHEVY CONTROL PANEL CONVERSION PACKING LIST
No QTY PART No. DESCRIPTION
1. 2. 3. 4. 5. 6. 7. 8. 9.10.11.12.13.14.15.16.17.18.19.20.21.
416411351112113113232
112002-SUA232002-VUA65976-VUE491010-VUR64705564705618856921301-VUP231520180007-SSR180006-SSR18105-VUB18310-VUB18151-VUB18125-VUB48401-PCR18091118107-VUB18122-VUB18237-VUB18602-NSR
SLIDE POT ASSEMBLYGEN IV UNIVERSAL CONTROL HARNESS 3/16” PUSH-ON RINGCABLE CONVERTER CLAMPFAN SWITCH LEVERFAN SWITCH POT ADAPTER BRACKET3/16” x 5/8” CLEVIS PIN4” TIE WRAPGROUND WIRENYLON SHOULDER SPACERNYLON SPACER8-32 x 3/8” PAN HEAD MACHINE SCREW5/16-18 x 1½” HEX BOLT5/16-18 NYLON LOCKNUT.312 ID x .750 OD FLAT WASHER55-56 CHEVY CONTROL PANEL PLACARD.009 WAVE WASHER6-32 NYLOC NUTWASHER6-32 x 3/8” PAN HEAD MACHINE SCREW8-32 NYLOC NUT
CHECKED BY:PACKED BY:
DATE:
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