16604193 Make or Buy Decision

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    Make or Buy decision

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    Make or Buy Decisions

    It is the act of making a strategic choice between producing anitem internally (in-house) or buying it externally (from an outside

    supplier).

    A firms Make-or-Buy choices should be based on the followingconsiderations:

    Strategic impact

    Available capacity

    Expertise

    Quality considerations

    Speed

    Cost (fixed cost + variable cost)make = (fixed cost + Variable cost)buy

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    Factors

    -- Impact on current vendor relation

    -- Nature of demand

    -- Availability and lead time for acquiring the technical expertise

    for producing the item.

    -- Current capacity utilization

    -- Develop new strategic process capabilities.

    -- Break even analysis.

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    Operations StrategyDesigning the

    Operations Function

    Business Strategy

    Define short-term & long-term decision compatible with companiesrequirements

    Operation Strategy

    Develops a plan for the operation function focusing on competitive priorities inorder to meet short & long term

    Comparative : Cost, Quantity, Quality, Time Flexibility.

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    Make or Buy

    These considerations that favor making a part in-house:

    Cost considerations (less expensive to make the part)

    Desire to integrate plant operations

    Productive use of excess plant capacity to help absorb fixed overhead

    (using existing idle capacity) Need to exert direct control over production and/or quality

    Better quality control

    Design secrecy is required to protect proprietary technology

    Unreliable suppliers

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    continued

    No competent suppliers

    Desire to maintain a stable workforce (in periods of declining

    sales)

    Quantity too small to interest a supplier

    Control of lead time, transportation, and warehousing costs

    Greater assurance of continual supply

    Provision of a second source

    Political, social or environmental reasons (union pressure)

    Emotion (e.g., pride)

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    Factors that may influence firms to

    buy a part externally Lack of expertise

    Suppliers' research and specialized know-how exceeds that of

    the buyer

    cost considerations (less expensive to buy the item)

    Small-volume requirements

    Limited production facilities or insufficient capacity

    Desire to maintain a multiple-source policy

    Indirect managerial control considerations

    Procurement and inventory considerations Brand preference

    Item not essential to the firm's strategy

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    Two most important factors

    Cost and the availability of production

    capacity.

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    Elements of the "make" analysis

    include Incremental inventory-carrying costs

    Direct labor costs

    Incremental factory overhead costs

    Delivered purchased material costs

    Incremental managerial costs

    Any follow-on costs stemming from quality and related problems

    Incremental purchasing costs

    Incremental capital costs

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    Cost considerations for the "buy"

    analysis include

    Purchase price of the part

    Transportation costs

    Receiving and inspection costs

    Incremental purchasing costs

    Any follow-on costs related to quality or

    service