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100127 - NM - CENTRALIGN Ultra - Product Presentation 071209
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Transcript of 100127 - NM - CENTRALIGN Ultra - Product Presentation 071209
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PRFTECHNIK Alignment Systems GmbH
CENTRALIGNUltra
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Reduce your power consumption
Reduce your maintenance costs due to
increased lifetime of your bearings and
seals
Reduce vibration
Avoid expensive unscheduledstoppages in your production
Why laser precision alignment?
Save time compared to other
traditional alignment methods
Avoid reading errors and human
uncertainties
Improve quality management with the
detailed documentation and electronic
reporting format
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Marine industry
Energy
Oil and gas industry
Chemical industry
Services companies
CENTRALIGN Ultra applications
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Combustion engines
Compressors
Pumps
Gearboxes
Stern tubes
Turbines
CENTRALIGN Ultra applications
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Combustion engines
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Compressors
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Gearbox housing
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Stern tubes
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Turbines
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Measurement principleMeasurement principle
The laser emitter is mounted at one end of the machine and shoots through the
approximate center of the bores to be measured
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Measurement principleMeasurement principle
The receiver is mounted on a special
bracket which allows the receiver to be
freely rotated within the bore
The assembly is placed in the bore so thatthe receiver is near the center
The plunger, or measurement tip, is
extended to make contact with the surface
of the bore
The rounded tip on the plunger ensures a
single point of contact to accuratelytranslate surface position to the detector
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Measurement principleMeasurement principle
Inside the receiver, the detector measures
the position of the incident beam and the angle
Only 5 Points over 90 anywhere along
the bore are needed for accurate results
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HH
VV
Measurement principleMeasurement principle
Full bore Bottom only Top only Small area top and
bottom
An ellipse is calculated using the measured points.
Center points are then found for each ellipse.
The data is split into horizontal and vertical coordinates
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Measurement principleMeasurement principle
The laser is the reference for the measurement but not for the results
All measured bores can be
compared:
to each other
or
to any selected fixedreference
The minimum corrections
required to realign each
bore is displayed
Optimized ViewOptimized ViewFixed PointsFixed PointsFixed & OptimizedFixed & Optimized
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Over long distances and long measurement periods, the laser stability is subject to be
impacted by variation in air density, temperature or light
To secure measurement accuracy, an additional fixed sensor monitoring the laser drift at theend ofthe machine is introduced: the control sensor
X At the beginning of the measurement process the laser position is recorded as the
reference position for the entire duration ofthe measurement
X Before each bore measurement, the laser is compared to the reference position, if a drift
is de
tec
te
d the c
orre
spondingco
rrection
fa
cto
ris app
lie
dX After each bore measurement, the laser stability during this specific measurement is
checked, ifa drift i s detected the user is informed and can decide whether or not to accept
or perform a new measurement
X CENTRALIGN Ultra Expert offers a graphical view of the laser trend history giving a global
idea ofthe laser stability during the measurement
Control sensor:
High reliability independent of distance and time
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Universal pointer bracket
Brackets for magnetic and non-magnetic bores
with diameterrangefrom 120 mm to 810 mm
Magnetic bores Non-magnetic bores
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General benefits of pointer bracket system
Specifically designed for ease of use, flexibility and extremely high accuracy
Constructed with highest standard and top quality materials to guarantee the best
rigidity and the smallest clearance
A fix base keeps the bracket frame in place within the bore as a fixed reference
during all the bore measurement
A rotating sensor holder prolonged by a plunger enables the sensor to be quickly
centered and freely rotated within the bore to measure very accurately any part of
the bore independently of the fix support
This unique features combined with the system ability to measure more than 3
points at any angular position offer an incredible measurement flexibility and
allows to determine the potential bore ovalization
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Large bore bracket [LBB]
Brackets fortops-on and tops-offapplication with diameterrange
from 545 mm to 4230 mm, fitsalltype of elementsand casing sizes
Tops-off Tops-on
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Large bore bracket [LBB]A flexible, fast and convertible system
Rotation frame
Holds the sensor and
allows its rotation
and axial translation
+
Arms
Small ( 545-900 mm)
Medium ( 850-1900 mm)
Large ( 1300-3230 mm)
Extra Large ( 1300-4230 mm)
+
Feet
Tops-on
Tops-off
One bracket for every application: Adapt the feet
to the configuration and extend the arms to the diameter
Fast and easy to assemble
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Large bore bracket [LBB]A smart system for more efficiency
Control sensor measurement can be done without disassembling the measurement sensor
Measure several elements without having to reposition the bracket feet each time
Tops-off assembly can be slid on its feet (Z axis)
The rotating sensor frame can be axially moved (Z axis) and allowsmeasurements in both directions
*
*
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Large bore bracket [LBB]Light, robust and accurate
Compact and light, fits in a single travelling case
A robust bracket constructed with highest standard and top quality materials
Guarantees user independent and repeatable results
Sensor detector plane is on the same plane as the pointer plane tominimize potential angular errors
Rigid and stable construction with support foot to preventdeflections at large diameters
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Replaces the classical large bore bracket [LBB] rotation head to allowmeasurement of diameters as small as 120 mm should the fixation on a
large split casing requires the use of the large bore bracket [LBB].
Universal pointer bracket to
Large bore bracket adapter
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Bridge supportfor long range laser / control sensor
Mounting the laserand the controlsensoratturbine stage extremities
Small thermal variation sensibility
Easy adjustment in length thanks to
the rotating arms
Easy adjustment in height thanks to
the graduated plates
Available in 3 standard lengths: 750
mm, 1000 mm and 2000 mm
Customized lengths also possible
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X
Customized small diameter bore brackets (canbe used in one direction only)
Diameter from 45 mm to 130 mm
X Pocket magnetic sliding bracket with Z-
adapter
X Customized small diameter bore brackets
assembly with sensor adapter (can be used in
both directions)
Diameter from 70 mm to 130 mm
X Magnetic bracket set
Small bore brackets
and additional brackets
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ROTALIGN Ultra II Computer
CENTRALIGNUltrahardware configuration
ROTALIGN Laser
CENTRALIGN Ultra Std. application
CENTRALIGN Ultra Adv. application
CENTRALIGN Ultra Exp. application
CENTRALIGN Ultra Standard
CENTRALIGN Ultra Advanced
CENTRALIGN Ultra Expert
ROTALIGNMeasurement
sensor
Max. measurement distance 10 m (30 ft)
Max. measurement distance 40 m (130 ft)
Max. measurement distance 40 m (130 ft)
ROTALIGN
Control sensor
RFModule
ROTALIGN Ultra
charger
Long Range Laser
Laser/Sensor
Li-Ion Power box
with RFModule
Laser Power box
RFModule Laser/Sensor
Li-Ion Power box
with RFModule
ROTALIGN Ultra
charger
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CENTRALIGN Ultra
Expert
X Bore alignment up to 40 meters
X Long Range Laser
X Standard wireless communication
X Control sensor support
X Editable scale and sign convention
X Editable bore diameters
X Multi machine support
X FOC annual license renewal
X Editable view direction
X 2 Laser/Sensor power boxes
X Left/Right/Bottom centerline presets
X Specific turbine elementsX Specific correction methods
X Specific turbine measurement mode
X Laser trend monitoring
CENTRALIGN Ultra
Standard
X Bore alignment up to 10 meters
X ROTALIGN Ultra laser
X Optional wireless
communication
CENTRALIGN Ultra version capabilities
CENTRALIGN Ultra
Advanced
X Bore alignment up to 40 meters
X Long Range Laser
X 1 Laser power box
X Standard wireless communication
X Control sensor support
X Editable scale and sign convention
X Editable bore diameters
X FOC annual license renewal
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ROTALIGN Ultra platform
X CENTRALIGN Ultra runs on the powerful and expandable ROTALIGN Ultra platform
X Bore alignment, shaft alignment, straightness, flatness
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Create the machine to be
measured with the Set-Up-
Wizard
Just press key to take a
measurementGet the results
Straightforward and flexible measurement
procedure
X The logical procedure at your fingertips
X Quick switch between the different alignment steps at any moment
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CENTRALIGN Ultra - Dimensions
Configure machine to be measured
X Edit number of bores, distances between
them, group of bores
X Choose between different type of bores and
correction methods
X Add presets to take into account running
condition: shaft sag, thermal growth
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CENTRALIGN Ultra -Measurement
Simplicity, comfortand accuracy
X Choose between different measurement
modes for more flexibility
X Start measurement at any position
X Move to the next point to be measured
without direction restriction
X More comfort with wireless
communication
X Live monitoring of the covered angle, thenumber and spread of measured points
and the global measurement quality
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CENTRALIGN Ultra -Measurement
Be sure ofthe quality of every
measurement
X The quality factor gives a global indication based on 4
parameters
X The measurement table allows you checkresults
repeatability
X Identify less reliable measurement points and deletethem, as example scratched or dirty bore area
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CENTRALIGN Ultra - Results
Clearresultsand easycorrections
X CENTRALIGNUltra displays the optimized
centerline through the bores
X Any bore orcouple ofborecan be used as
referencefor thecenterline
X The minimum corrections required to
rea
lign
ea
ch bo
reis indi
cat
ed
X Results are displayed graphically or in a
table
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CENTRALIGN Ultra
Other powerful possibilities
X Move: live values on screen
Live monitoring ofmovable boreadjustment forfaster and easier
correction
X Splice: combine laser set-up
Readjust thelaserwithout having to
measure thecomplete machine again
from the beginning
X Laser trend: laser drift monitoring
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Expert
X Editable bore diameters
X Control sensor supportX Machine sub-assembly support
X Editable scale and sign
convention
X Laser trend monitoring
X Editableview direction
X Multi machine support
X Specific turbineelements andpresets
X Specificcorrection methods
X Specific turbine measurement
mode
X Left/Right/Bottom centerline
presets
Intermediate
X Editable bore diameters
X Control sensor supportX Machine sub-assembly support
X Editable scale and sign
convention
X Laser trend monitoring
Entry
X Editable bore diameters
ALIGNMENT CENTER Bore
ALIGNMENT CENTER supports 2-way communication between a PC and the system, and is used
for editing, archiving and printing professional color reports.
The different versions offer these additional features:
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ALIGNMENT CENTER - Dimensions
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ALIGNMENT CENTER -Measurement
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ALIGNMENT CENTER - Results
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ALIGNMENT CENTER Report 1/3
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ALIGNMENT CENTER Report 2/3
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ALIGNMENT CENTER Report 3/3
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Straightforward and fast measurement process
Wireless data transmission
Measurement can be started at any position and performed in any direction
Ease of handling, lightweight components and laser technology make equipment
set-up simple
Precise user independent measurement and results
True bore center measurement, the eccentricity error is determined
Brackets for bore diameters ranging from 45 mm to 4000 mm
View results through optimized or fixed point centerlines and obtain minimum
corrections required
Live move function to monitor in real time the element correction Improved laser measurement due to control sensor monitoring and laser drift
correction
CENTRALIGN Ultra advantages at a glance
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Thank you
- Thank you for your attention!