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XVy-EVolution

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Continuous current from 3Arms to 580Arms

XVy-EVolution

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XVy_EV naming system

XVy_EV 5100180 - KBX - PDP - KBX - PDP

Nominalcurrent (Arms)

Product nameARTDriveS series

Peakcurrent (Arms)

Casesize

Profibus-DPOption Included

Braking moduleoption

By the way to have a clear identification, the new name depends on the Rated and Overload current of the drive

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NEW Regulation board• The new board won’t change any interface with the

actual one (terminals, jumpers, etc…)• The card is replaceable with the old one (the power

section remains the same) 

XVy-EV

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Regulation board improvement The microcontroller C167 with 25MHz is replaced with the more performing processors

C167CR-L33M working at 32 MHz. This allows:• Improvement of the power calculation and the management of more performing and

complex applications• CanOpen baud rate at 1 Mbit• Improvement of the SoftScope use

 

XVy-EV

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Brushless Version• XVyBasic V4_22.sre• XVyBasic V4_22.sre

XVy-EV

Asyncronous Version• XVyABasic V4_22.sre• XVyABasic V4_22.sre

NEW SW version

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New KeypadThe keypad is the same of the actual AVy,where are also available more navigationButtons:• Start / Stop• Disable• Jog + and Jog –• Motorpot + and -

The name is KBXV-EV

XVy-EV

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 Alphanumeric Keypad• In order to make more user-friendly

the drive interface, the parameters

description is in “alphanumeric” mode.

• The parameters description is in

a single language (short technical terms in English).

File Parameter Storage• The keypad is able to upload and download one file parameter of

the drive.

  New FW functions

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• Improvements of the connection of the absolute encoders EnDat to the expansion card EXP-ABS-XVy.

• It is no longer necessary to double the encoder cable.

• The full data encoder have to be connected to the XE1 connector on the ABS card.

• The new card has a second XE2 connector used to repeat the incremental tracks to the standard XE connector on the regulation board

Hardware Update

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• Add a new connectors for a fast disconnection / connection of the braking resistor

• Easy disconnection and removal of the cable to the BR1 and C terminal

Hardware Update

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Digital I/O with NPN and PNP configuration selection

PNP configuration

Hardware Update

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Digital I/O with NPN and PNP configuration selection

NPN configuration

Hardware Update

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 Fast inputs• Digital inputs 6 and 7 are wired as Hardware Interrupt.

They could be used to store the encoders position.• Input 5 could be used as integrated function “Counter”.

It is able to count squared waveform max 8khz. (positive slope, negative slope, positive and negative slope).

• These functions are available only in MDPLC application.

 

Hardware Update

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 Fast Link network• Increased the max number of Slave from 7 to 15 (16

taking part in the net)

Hardware Update

XVy XVy XVy XVy

Master Slave 1 Slave .. Slave 15

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XVy XVy XVy XVy

Section 1Drive X (Master)

Section 2Drive 1

(Master)

XVy

Section 2Drive 16 (Slave)

Section 3Drive 1

(Master)

Section 3Drive 16 (Slave)

Fast Link & encoder repetition can be used together.

Hardware Update

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NOTE:

The new FW runs only with the new regulator board at 32 MHz.

It is not possible to perform a network through fast-link with drive having both 25MHz and NEW 32MHz processors.

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Encoder inputs• Pull-up / down resistors added to the optional ENC-ADPT card• Which configuration (NPN – PNP)?

Hardware Up-to-dating

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XVy-EV SIZES

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The XVy_EV perform two different overload algorithms:

• IxT controldedicated to high dynamic application where the overload can reach the 200% of the drive rated current

• I2T control suitable in applications where it is requested a lower overload for a longer time (136% In Class1 for 60s every 300s)Typical applications are the continuous lines. 

  New FW functions

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Example:For the same machine where is requested a standard overload 150% every 60s we to choice

between an asynchronous solution or a brushless solution with the following data:

AsynchronousAX 100K.2Nominal Torque = 21NmNominal Speed = 3000rpmNominal Current = 15.4ANominal Power = 6.6KW

  I2T control

BrushlessSBM78 30 3Nominal Torque = 21NmNominal Speed = 3000rpmNominal Current = 13.3ANominal Power = 6.6KW

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Example:

Using the current XVy drive we have to select the following size:

AsynchronousCurrent request at Start = 15.4 * 150% = 23.1ADrive size = XVyA-2075-KBX

  I2T control

BrushlessCurrent request at Start = 13.3 * 150% = 19.9ADrive size = XVy-32040-KBX

The XVy-32040 have the same power section as the asynchronous version with the size 11KW, so we have to use a brushless drive 1 size greater.

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Example:

Test of the overload using the current XVy 21530 (with I*T overload control):In = 15AIovld = 30 for Tovld = 1s

Motor overload Imot = 19.9A

  Overload control

Tovld 19.9 = (Iovld – In)*Tovld / (Imot – In)Tovld 19.9 = (30 – 15)*1 / (19.9 – 15) = 3.06s

It is not enough for the above mentioned application

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  IxT Control

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Example:

Test of the overload using the new XVy_EV 21530:In = 17.7AIsl-ov = 24.1 for Tsl-ov = 60s

Motor overload Imot = 19.9A

  I2T control

Tsl-ov19.9 = (Isl-ov2 – In

2)*Tsl-ov / (Imot2 – In

2)Tsl-ov19.9 = (24.12 – 17.72)*60 / (19.92 – 17.72) = 194s

It is right for the above mentioned application

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  I2T Control

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Password

It has been implemented a Password with two entry level

1. User: to avoid modifications in the file parameter of the drive by not authorized people

The customer can set his personal value.

2. Service: reserved to SIEI personnel only

Both the password value has to be set in the same parameter:

Keypad PSWD

The “User” password has effect only by using the keypad. If used, it allows to read only the MONITOR parameter.

Using the E@syDrive configuration software it is anyway possible to read all the parameter (apart the Service menu)

  New FW functions

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• Implementation of the management of encoders with EnDat 2.2 protocol

• Added HYPERFACE protocol on EXP-ABS-XVy optional card

Increase of the number of words• The number of words exchangeable through filedbus

(DeviceNET, CANOpen ProfibusDP) will be increased from 8 to 12

  New FW functions

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Coast-through function• The coast-through function will be improved adding the emergency-

stop function (same as AVy version 1.9 FW).

  New FW functions

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• HELPER

Integrated into the Basic Firmware the ability to send a torque output signal to a slave through Fast-link. Refresh time = 250micros

  New FW functions

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SPEED DRAW

• This function allows to multiply the Speed reference times a Speed Draw Ratio settable by Analog Input or Bus (same as AVy version 1.9 FW).

• The multiplier will be bypassed in case of Jog or

Configuration Mode Speed

  New FW functions

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• This function allows to set a Speed reference by Keypad, Digital Input, Serial line or Bus.

• The output of the motor potentiometer can be add to a Speed Reference or used as a multiplier of the Speed reference (through the Speed Draw function).

 MOTOR POTENTIOMETER

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• When the Motor potentiometer is used as multiplier of the Speed Reference, it is possible to set the Min. and Max. multiplier factor.Doing that the operator can define for example to multiply the main reference within a defined ratio e.g. +/- 15%.

 MOTOR POTENTIOMETER

• If the Motor pot is used in addition to the main reference, the standard Ramp of the drive will be overwrite by the Motor pot acceleration and deceleration time.

• If the Motor pot is used to multiply the main reference, the standard Ramp of the drive is fully independent from the Motor pot acceleration and deceleration time.

• If a Motor Pot command is assigned to a Digital Input, this have priority compared to any setting via Keypad, Serial line or Bus

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• Positioning control without Homing needed

• Position Reference via Analog Input.

The Position Mode parameter must to be set in “Absolute”

10V on the Analog Reference correspond to “Max Pres Abs Val”

The Position reference is showed in the parameter Pos preset 0

There are two way to use this function:

Pos An Mode = Step

Pos An Mode = Continuous

  New FW functions

  POSITIONING CONTROL

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• Pos An Mode = Step

When the motor reaches the Position reference (Pos Reached = On), any other modification in the reference will be ignored.

To start for a new set point it is necessary to give one more “Pos Start Pos” command.

If the Position reference is continuously modified during the movement of the motor, it is continuously refreshed.

If, during the movement of the motor, the Position reference became stable, any other modification will be ignored.

 ANALOG POSITION REFERENCE

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• Pos An Mode = Continuous

The position reference is continuously refreshed.

Any modification in the Position reference will be followed by the motor without any transition in the “Pos Start Pos” command.

It is strongly recommended to well set the parameter

Pos An Wind Del

Pos An Stdy Wind

Pos An Filter = 0 (default value = 0.2)

 ANALOG POSITION REFERENCE

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Multi Positioning Control (sequence of events)• It is possible to define a sequence of position defined

in “Pos Preset 0” and “Pos Preset 7”.

• When a position is reached it is possible to go on with the next position if is verified a defined condition.

Possible condition are:• Delay after Pos Reached• Event from Digital Input or Bus• Delay + Event

  New FW functions

  POSITIONING CONTROL

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• Depending on the application, it is possible to configure the parameter Position Mode in “Absolute” or in “Incremental” mode.

• Making a loop between the “Pos Preset X” it is possible to work continuously like for a Belt Conveyor

  POSITIONING CONTROL

Multi Positioning Control

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• The tool recognize directly the Drive Size and Software Version

• It is possible to work ONLINE or OFFLINE

 E@SYDRIVE tool

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• It is possible to select the new Software Version (4.22) or the old ones (without HTML pages)

 E@SYDRIVE tool

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• It is possible to edit the XVy parameter list or to use the Wizard E@SYDRIVE tool

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• It is possible to select the motor and than automatically set the parameter into the drive using the Motors Database

 E@SYDRIVE tool

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• It is possible to define a new Motors Database  E@SYDRIVE tool

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• After the Import Data command the new Motor well be imported in the Data Base

 E@SYDRIVE tool

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• New SoftScope2 Version 1.0it is possible to open the scope tool directly from E@syDrive icons:Service -> Tools -> Softcope

 E@SYDRIVE tool

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New HTML pages for Custom application

• It is on development by the Application Office a normalization of some of the last application realized in particular: Flying Shear and Feeders control.

• These application will be downloadable in the regulation card and manageable through the PC configuration software E@sy Drive by using some dedicated HTML pages.

• The pages will be specifically related to the application itself and then from here all the data could be changed and monitored.

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Password for special applications

FOR SPECIAL SIEI APPLICATIONS IT IS NECESSARY

A DEDICATED PASSWORD

IN THIS CASE THE CUSTOMER WILL RECEIVE A PLC KEY THAT WORKS WITH JUST THE APPLICATION HE ASKED FOR.

XVy-EV