1€¦ · Web viewTo. Ustronianka Sp. Z.o.o. Poland. FMa filler line for still sensitive ....

Sidel N.E.C.E., GmbHNussdorfer Lände 23-27, 6 O.GA-1190 Vienna Austria

Gurwan Le Gac , Account Manager +43 1 370 1661 102 [email protected]

Alexander Sinitsyn , Project Manager +7 (495) 937 53 16 [email protected]

PROPOSAL

To

Ustronianka Sp. Z.o.o

Poland

FMa filler line for still sensitive Products

Nominal output: 13.000 bph in 1,5l 19.500 bph in 0,5l

16.000 bph in 1l

PROPOSAL NO REVISION NO DATE COMMENTST991364 C 09-03-2010 Revised speeds with new filler

EcobionicaMrs Zuzanna Bożek44-450 UstrońUl. Gałczyńskiego 19

mailto:[email protected]

mailto:[email protected]

TABLE OF CONTENTS

1.1 COMPANY OVERVIEW.........................................................................................................................32.1 PLANT INFORMATION..........................................................................................................................32.2 BOTTLE & FINISHED PRODUCT DATA................................................................................................33.1 DESIGN & LINE PARAMETERS............................................................................................................33.2 LAYOUT................................................................................................................................................34.1 TIME SCHEDULE...................................................................................................................................35.1 PROJECT TEAM....................................................................................................................................35.2 PROJECT ORGANIZATION....................................................................................................................36.1 PRICES IN EUROS............................................................................................................................37.1 SUMMARY OF RESPONSIBILITIES........................................................................................................37.2 SIDEL OBLIGATIONS OF MEANS.......................................................................................................37.3 PURCHASER OBLIGATION OF MEANS.................................................................................................38.1 TRAINING PROGRAM...........................................................................................................................38.2 MACHINE/EQUIPMENT OPERATION TRAINING..................................................................................38.3 MACHINE/EQUIPMENT MAINTENANCE TRAINING............................................................................39.1 GENERAL ARRANGEMENT DRAWINGS DOCUMENT...........................................................................39.2 PROCUREMENT AND PRODUCTION SCHEDULE..................................................................................39.3 ON-SITE WORK....................................................................................................................................39.4 TRAVEL & LIVING EXPENSES.............................................................................................................310.1 GLOSSARY.......................................................................................................................................310.2 RAMP UP – GENERAL.........................................................................................................................310.3 LINE ACCEPTANCE CONDITIONS......................................................................................................310.4 LINE EFFICIENCY...............................................................................................................................310.5 GUIDANCE FOR OWN AND EXTERNAL DOWNTIMES DECISION:.......................................................310.6 WORKING WARRANTIES...................................................................................................................311.1 OFFER VALIDITY...............................................................................................................................311.2 CONTRACT PRICE..............................................................................................................................311.3 PAYMENT............................................................................................................................................311.4 BANK INFORMATION..........................................................................................................................311.5 BANK GUARANTEE & LETTER OF CREDIT......................................................................................311.6 DELIVERY / INSTALLATION / PRODUCTION SCHEDULE...................................................................311.7 PACKING & FREIGHT........................................................................................................................311.8 TRANSFER OF CONTRACT.................................................................................................................3

A.1 AIR CONVEYOR .............................................................................................................................. 3

A.2 ASEPTIC MONOBLOCK (RINSER/FILLER) ............................................................................. 3

A.3 AIR / BOTTLE DRYER .................................................................................................................... 3

A.4 SLEEVER ........................................................................................................................................... 3

A.5 LABELLER ........................................................................................................................................ 3

A.6 SHRINK WRAPPER ......................................................................................................................... 3

A.7 HANDLE APPLICATOR ................................................................................................................. 3

09-03-2010 Ecobionica T991364 rev.C /95

A.8 PALLETIZER .................................................................................................................................... 3

A.9 PALLET LABELING ........................................................................................................................ 3

A.10 STRETCH WRAPPER ................................................................................................................... 3

A.11 BOTTLE AND PACK CONVEYORS ........................................................................................... 3

A.12 ELECTRICITY DISTRIBUTION ................................................................................................. 3

A.13 SECOND FORMAT ........................................................................................................................ 3

A.14 THIRD FORMAT ............................................................................................................................ 3

A.15 LINE SPARE PARTS ........................................................................................................................ 3


1 INTRODUCTION

1.1 Company Overview

As a complete packaging line integrator, Sidel has gained time-tested experience in all aspects of packaging for liquids and other food products.

The worldwide Group, comprising 5,500 people, covers all bottling needs for liquid foods in plastic and glass bottles as well as in drink cans. Being an equipment manufacturer as well as a packaging designer, Sidel presents its clients with designs that can easily be put into production.

Sidel has created its competitive advantage by the ability to keep an eye on changes in the market and to react quickly to changing needs. Key to this ability is the importance the company attaches to R&D, where packaging design is a key element. The company has an integrated design centre and produces some 1,500 new PET bottle designs every year. Designs are conceived with the final product in mind, and Sidel is able to see the process through from beginning to end. This cuts down on time delays, and allows Sidel to respond to a market an increasing demand for constant evolution and new designs.

With expertise and know-how, Sidel can support all engineering needs from preliminary design to developing an investment budget, drafting plans for line layout or building the bottling line on-site. The equipment offer encompasses blow moulding machines, barrier treatment, Combi equipment, fillers, conveyors, labellers, pasteurizers, palletiser / depalletiser, robotic equipment and end of the line operations.

Life cycle management – taking responsibility for the complete life of the equipment on behalf of the customer – is becoming more and more important. Sidel is supporting clients in 177 countries using its strong local presence,


2 BASIC DATA

2.1 Plant Information

Plant Site Address: Ustronianka Sp.z.o.oZaklad nr 3Ul. Opolska 13 BialaPoland

Line Designation: PET filling line with FMa filler

SITE DATA SIDEL standard design

Customer specific site data

Height above sea level m < 200 m 300

Outdoor Temperature min -10°C (-15°C) max 35°C Indoor temperature min 15°C max 30°C Outdoor relative humidity

min 30% max 90%

Indoor relative humidity

min 30% max 70%

FLUIDS SPECIFICATIONS SIDEL standard design

Customer specific site data

Product Pressure 1 - 1,5 bar Temperature To be defined City water Pressure 3,8 bar ± 10%

Temperature 15°C ± 5°C pH 7 ± 10% Hardness To be defined Conductivity To be defined

Process water Pressure 3,8 bar ± 10% Temperature 15°C ± 5°C CO2 content 0 g/l Dissolved oxygen 12 ppm pH 7 ± 10% Hardness To be defined Conductivity To be defined

CO2 (Carbon dioxide) Pressure min-max 13 -15 bar Degree of purity 99,90% Filtration capacity 5 µ

Compressed air Pressure min-max 6 - 10 bar Filtration capacity 40 µ

Steam Pressure min-max 4 - 8 bar max condensate back pressure 0,5 bar

Cooling water pressure 3-4 bars temperature To be defined Glycole To be defined

If Customer Data is blank, then Sidel standards will be applied. Any further modification will require Sidel validation and will require prices and delivery as well.


OTHER SPECIFICATIONS SIDEL standard design

Customer specific requirement

Electrical specifications Voltage AC 230/400 V Max voltage variation ± 5%

Frequency 50 Hz Phases 3 + Neutral Auxiliary Voltage 24 V - AC/DC Power distribution system TN-S Short circuit fault level (machine) Icc <10 KA

Short circuit fault level (cabinet) Icc < 35 KA Power distribution system TN-S

Design Norms Mechanical EN and UNI norms Electrical EN 60204 Pressure vessels 97/23/CE

Components Electrical SIDEL or manufacturer standard

Mechanical SIDEL or manufacturer standard

Colour Sidel Standards Panel & motor protection

Electrical panels & motors IP54 Panel material Painted steel

Documentation language Manuals English and other EEC

member's languages

Electrical diagram English

HMI English and other EEC member's languages


2.2 Bottle & Finished Product DataAll basic data labelled TBD will require specific values prior to SIDEL confirming project feasibility, prices and delays. SIDEL also reserves the right to request product samples from the Purchaser prior to confirming project feasibility, prices and delays.

MAIN BOTTLE MAIN BOTTLEmain configuration other configuration

1,5 l 1,5 lLABELLED & CAPPED BOTTLE

Bottledrawing Nbr To be defined To be definednominal capacity 1,5 l 1,5 lcross section shape cylindrical cylindricalouter diameter To be defined To be definedheight (without closure) To be defined To be definedbottom type Flat flatmaterial PET PETmaterial weight To be defined To be definedpreform drawing Nbr To be defined To be definedhandle No Nohead space To be defined To be defined

Neck

drawing Nbr to be specified, with SIDEL agreement

to be specified, with SIDEL agreement

type standard 28 standard 28

Cappingdrawing Nbr To be defined To be definedtype prethreaded (screw on/flat) prethreaded (screw on/flat)material Polyethylene Polyethylenesport cap yes yeshinge no no

Labeldrawing Nbr To be defined To be definedmaterial PET OPPlength roll sleeve label body wrap aroundsupplied as indexed reel indexed reelbottle contact thermo shrinkable hot glueangular indexation no no

FINISHED PRODUCT

Type tea tea


MAIN BOTTLE MAIN BOTTLEmain configuration other configuration

1,5 l 1,5 l

PACKAGING

Typetype non indexed film non indexed filmboard no no

Arrangement 3x2 (6) 3x2 (6)

Handle yes yes

PALLET FOR PACKS OR CRATES WITH FULL or EMPTY BOTTLES

Palletdrawing Nbr To be defined To be definedtype 1200 x 800 1200 x 800material wood pallet wood pallet

Boarddrawing Nbr To be defined To be definedmaterial cardboard sheet cardboard sheeton empty pallet yes yesbetween layers yes yeson last layers no no

Arrangement on palletdrawing Nbr to be defined to be definedNbr of packages / layer 21 21Nbr of layer / pallet 4 4Nbr of bottle / pallet 504 504pallet exceeding to be defined to be defined

protectiontype stretch wrapping stretch wrappingnumber of film windings 20 20


3 LINE DESIGN & SIZING

3.1 Design & Line Parameters

Design Line SpeedThe design speed of the line is based on the Leading machine which is the:Fillng machine FMa

Capacity Nominal line speed

Base format ; 1,5L 1,5 L 13 000 Additional format 2 0,5 L 19.500 Additional format 3 1 L 16 000

V-Graph:

MAIN BOTTLE main configuration Format 1,5 LLead machine Filler/Capper Design line speed 13 000Line efficiency warranty 85%

Machine Overspeed (%) Overspeed Max speed

Blow molder 5% 13 650 13 650Filler/Capper 13 000 13 000Labeler 15% 14 950 14 950Shrinkwrapper 20% 15 600 15 600Handle applicator 20% 15 600 15 600Palletiser 25% 16 250 16 250Stretch wrapper 25% 16 250 16 250


The V-Graph presented above for the base format is for information only and is subject to change.

3.2 Layout

Line dimensioning, performance warranty, and project pricing have been calculated according to a standard SIDEL layout drawing ref. C09FR1364C Revision 03 included in appendix.Any modification of this layout drawing will require a price update, and a new delivery time schedule will be updated as well.

4 PROJECT TIME SCHEDULE

4.1 Time schedule

Effective Date2 Day 1*Project Kick-off Meeting 2 weeks maximum after Effective Date (Day 1)Equipment ready for shipping (Ex-Works) 6,5 months3 after Effective Date (Day 1)**Equipment arrival at Client’s Plant

To be defined after equipment is ready for shipment (ex-works), and all contractual payments received by SIDEL

Start of Installation5 To be defined with the client, as soon as all conditions should be fulfilled at the Client’s Plant

Ramp up begins(saleable product) 30 weeks3 after start of the installationBase Format Site Acceptance Test Completed

14 weeks3 after ramp up beginning date

*Day 1 starts when all following conditions would be fulfilled:- the contract is signed - the down payment is received- all technical information received in time as specified on the “Table technical

information” here after- all required samples received as specified on the table “Sample” here after.

2 -Refer to SIDEL GROUP GCC (version 1.2) for definition3 -Conditional to Purchaser’s obligations as specified in the SIDEL GCC, version 1.2 and in this proposal.

4-The equipment arrival at the delivery site address is not contractual and depends on the shipping distance, shipping means and customs clearance.


5 -The following preparations have to be performed by the customer prior to start installation mechanical transport into the hall, installation and cabling:- Constructional work at the building has to be

completed (floors, walls, ceilings, at low temperatures: heating system is available).

- The openings for transport into the hall have to be kept free and equipped respectively (bearing capacity of approx. 25 - 30 t).

- Roads leading to the openings for transport into the hall have to be straight and paved (lorry and crane operating area).

- The drain system of the entire plant has to be completely installed.

- A provisional building site power supply, electrical distribution system (400V, 2 plug-in slots Euronorm) have to be available. 4 distributors are required (column numbers)

- The ceiling light in the installation rooms has to be completely installed or a provisional hall light has to be available.

- A lockable, clean toilet has to be provided for the service engineers.

- Security personnel - Travel and living conditions


Technical information schedule table FOR PET LINE

TECHNICAL INFORMATION To be supplied by customerto Sidel technical department (Project Manager)

Line layout approval At effective date (Day 1)

Neck finish drawings At effective date (Day 1)Preforms drawings At effective date (Day 1)Bottles drawings At effective date (Day 1)Cap drawings At effective date (Day 1)Label drawings At effective date (Day 1)Pack drawings At effective date (Day 1)Drawing of material for secondary packaging At effective date (Day 1)Pallet pattern At effective date (Day 1)

Plant electrical specifications 1 week(s) from effective date (Day 1)Building height 2 week(s) from effective date (Day 1)Floor slope 2 week(s) from effective date (Day 1)Recipes of products to be filled 3 week(s) from effective date (Day 1)

Room free, ready for installation To be defined by the PMEnergies To be defined by the PMFluids To be defined by the PM

Samples Schedule Table

SAMPLES to be Received To be supplied by customer to

Sidel technical department(Project Manager)

To be supplied by customer to Sidel production

departmentPreforms

(number of samples for each format)To be defined

2 weeks from effective date (Day 1)Qty will be defined by PM

Packs(number of samples for each format)

3 weeks from effective date (Day 1)Qty 10

40 working days before exw dateQty will be defined by PM

Caps(number of samples for each format)

1 weeks from effective date (Day 1)Qty 1000

2 weeks from effective date (Day 1Qty will be defined by PM

SLEEVE film(number of samples for each format)

3 weeks from effective date (Day 1)Qty 2 reels

40 working days before exw dateQty will be defined by PM

Material for secondary packaging(trays / cartons /pads …)(number of samples for each format)

-40 working days before exw date

Qty will be defined by PM

Shrink film To be defined by the PM To be defined by the PM

The Time Schedule will be automatically extended at least for the actual duration of any delay on fulfilling any of the above points.


5 SIDEL PROJECT ORGANIZATION

5.1 Project Team

To insure good communication during the project realization between the team members, the Project Manager will act as the single point of contact for the Purchaser.

The team will be organized as described in the following chart.

5.2 Project Organization


ServicesAfter

Taking Over

CUSTOMER SERVICE MANAGER

CUSTOMER

Project ExecutionExternal suppliers

Internal Project EngineersInstallation Site Manager

(Sidel equipment + Services Supply)

+ PROJECT MANAGERACCOUNT MANAGER

Pre-order

Sales Support

6 EQUIPMENT LIST & PRICES

6.1 PRICES IN EUROS

BASE OPTION1 AIR CONVEYOR 153 000 1.a.1 air conveyor 135 900 1.a.2 2 automatic side guides included 1.a.3 gravimetric filtration included 1.a.4 electrical works/automation 17 100 2 MONOBLOCK (FILLER/RINSER) Fma 40/15 K BS 7 2 814 200

2.a.1Flowmeter filler Fma 40/15 K (sterilization with PAA; rinsing with sterile water) 2 666 200

2.a.2 Cap sterilizer (Sport Cap compatible to wet sterilization) 53 900 2.a.3 Aseptic capper included 2.a.4 capfeeder included 2.a.5 bottle visual control 360° included 2.a.6 sampling table included 2.a.7 bottle coder included 2.a.8 CIP/SIP unit included 2.a.9 PAA/Sterile water unit included 2.a.10 UPS for filler 38 500 3 AIR DRYER 30 000 3.a.1 basic machine 30 000 4 SLEEVER 258 000 8 8004.a.1 PowerSleeve MONO EVO3 258 000 4.a.2 steam tunnelPowerSteam MSA 400S included 4.a.3 set of parts for 1,5l bottle included 4.a.4 integrated non-stop magazine included 4.a.5 sleeve autocontrol device 8 800 5 LABELLER 177.400 5.a.1 Rollquattro F15 18T/R HH3 S1/E1 161 900 5.a.2 twin screw infeed system included 5.a.3 set of parts for 1,5 L bottles included 5.a.4 automatic reel splicing 14 4005.a.5 label detection/bottles rejection 15 500

6 PACKER 114 600 2 700


6.a.1 LSK 45F (SMI) 114 600 6.a.2 electronic division device included 6.a.3 manual pack evacuation from the tunnel included 6.a.4 set of parts for 1,5L; pack 4x3 (film only) included 6.a.5 centering system for printed film 1 3006.a.6 AC for electrical cabinet 1 400 7 HANDLE APPLICATOR 48 200 7 9007.a.1 M.D.E (Twinpack) 47 100 7.a.2 extra reel carier 1 100 7.a.3 AC for electrical panel 2 1007.a.4 remote label dispenser 5 800 8 PALLETTIZER 226 400 8.a.1 Pal-Kombi 1I/1P 226 400 8.a.2 automatic pad dispenser included 8.a.3 high level infeed included 8.a.4 AC for el. Cabinet included 9 PALLET LABELLER 33 200 9.a.1 MI 2000 Pallet (Markem-Imaje) 31 000 9.a.2 barcode scanner 2 200 10 STRETCH WRAPPER 78 40010.a.1 Omega (ATLANTA) 59 700 10.a.2 pallet lifter 3 600 10.a.3 AC for el. cabinet included 10.a.4 extra cost for dust proof top cover 15 100 11 CONVEYOR (BOTTLE/PACK) 380 400 11.a.1 Bottle conveyors 144 500 11.a.2 Packs conveyors 17 700 11.a.3 Electricity and control for conveyors 84 400 11.a.4 Lubrication system 133 800 11.a.5 Drip trays included11.a.6 Remote Access kit included 12 DISTRIBUTION ELECTRICAL CABINET 40 10012.a.1 Low Voltage Distribution Boards (LVDB) 40 10012.a.2 wiring from LVDB to Sidel equipment included12.a.3 wireways included TOTAL FOR EQUIPMENTS 4 313 800 73 900

PROJECT MANAGEMENT 126 100

PACKING & FREIGHT (DDU Biala) 123 800


DDU Biala (Poland) 123 800

TRAINING 26 900 80 500 Training - MONOBLOCK (FILLER/RINSER) 26 900 HACCP/quality control training 12 300 1 extra month assistance 68 200

SPARE PARTS 116 700

add 51 000 tools 8 700 Documentation (Polish) 42 300

INSTALLATION AND COMMISSIONING 1st FORMAT 548 700 Installation and commissioning 1st format - complete line 482 800 Travel expenses 65 900 Site expenses Customer Site Manager included TOTAL FOR ONE FORMAT 5 307 000 154 400 13 2nd FORMAT 142 200 13.1 Parts 31 300 13.2 Services 110 900 start-up 2nd format 110 900

Site expenses Customer

Site Manager included

13 3rd FORMAT 141 200 13.1 Parts 30 300 13.2 Services 110 900 start-up 3rd format 110 900

Site expenses Customer

Site Manager included

TOTAL BASE AND OPTIONS 5 590 400 154 400

TOTAL BASE WITHOUT OPTIONS DDU BIALA (Poland) 5 590 400


7 LIMIT OF SUPPLY

7.1 Summary of Responsibilities

It is assumed that the Purchaser will provide at its own expense all products and packing materials required for the design, the tests, the ramp-up and the acceptance test of the line, as well as supply of material for equipment tests in the manufacturer’s factory. The Purchaser will also supply adequate operational, maintenance and supervisory staff for line operation during line ramp up.

The following tables indicate what is included and what is not included in SIDEL limits of supply based on SIDEL understanding of the scope. New items can be added to SIDEL scope of supply at extra cost further to clarification.

RESPONSIBILITYDESCRIPTION SIDEL CLIENT

Building Any civil works X - Site work and machine stands X - Drainage and disposal of all waste (liquid, gas, dust) such as waste lubricant of conveyors, CIP, hot air discharge, ventilating etc.

X

- All work of frame or building hardware non described clearly X - Lifting rails for all work of maintenance X - Footbridge, stairs, platforms, way through conveyors X - Cabinets and shelves to store tools and adaptation parts for extra bottle format X - Lighting, heating, air conditioning system X - Town water, town gas XProduct to be conditioned Product ready to be conditioned (at temperature, pressure, viscosity, density etc… in full compliance with the SIDEL requirements)

X

Product pipings up to the SIDEL joining point and back feeding including safety measures for the circuits in compliance with the relevant regulations.

X

CIP for Sidel Filler XPipings between CIP and Sidel Filler XConsumables All consumables including : reforms, caps, labels, glue, ink, cardboard, films, pallets, product to be conditioned

X

Production of energy and fluids Supply and setting up of the equipment for the production in quantity and quality in compliance with SIDEL requirements :

Compressed air - low pressure X - high pressure X Chilled water X - processed if required X Steam XCleaning in place - Cleaning in place station for cleaning of SIDEL internal circuits X - Cleaning in place station for cleaning of SIDEL external equipment XElectricity - Low voltage panel for power supply to SIDEL supplied equipment X - Other safety items (such as transducers, power inverters, emergency) X



Distribution of energy and fluids Connections of SIDEL supplied equipment with the low voltage network XSpecifications of connection details to the Sidel/Customer interfaces X Compressed air - All SIDEL supplied equipment connections to the low pressure network X - Blowing machine connection to filtered air and high pressure compressor XChilled air - Blowing machine connection to the chilling unit X - Insulation of the chilling network XAeraulics - All air ventilation or air exhaust X - Extraction hood above the SBO oven X - Hot air extracting of SBO hood X - Ducting of hot air extraction for compressors and chillers XElectricity - Power supply and connections to Low Voltage Panel X - Cables and raceways from Low Voltage Panel to SIDEL supplied equipment X - Power cabinet connections to SIDEL supplied equipment X - Internal wiring of SIDEL supplied equipment X - Wiring (motors, sensors, cells, etc…) and laying of raceways of SIDEL conveyors X Project Management Definition and integration of new equipment (interfaces management) X Project Kick-off meeting with Client X XBottle samples supply and shipment to the manufacturers for trial XSample supply (labels, film, etc…) and shipment to the manufacturers for trial within deadline required by SIDEL

X

Project planning X Comprehensive engineering coordination with the suppliers X Equipment Inspection and reception to the plant X Connections drawings of all energy supply to the equipment (compressed air, electricity, etc…)

X

Equipment Shipment coordination X XInstallation drawings X Installation planning X Installation kick-off meeting with Client X XCoordination of installation and approval of contractual performance X Installation, commissioning & acceptance tests Unloading & Decrating of equipment SIDEL supplied equipment unloading on site XUnloading insurance on site XCrates opening (decrating) XEquipment handling and positioning to set up the line XLabour and lifting equipment as well as handling for these work stages XWork supervision by Sidel Site Supervisor X Accommodation, living expenses of SIDEL personnel X Travel expenses of SIDEL technicians X



Installation, commissioning and acceptance test Disassembling and/or adaptation of existing machines XSkilled labour for installing/ assembling SIDEL supplied equipment XTechnicians for tests and starting up X Machines operators for production test, starting up, commissioning and acceptance test XSupervision of installation/ assembly operation, tests, starting up, commissioning and acceptance test

X

Miscellaneous - Raw materials losses, product losses, production losses during tests and starting up X - Locked room for tooling storage and personnel changes of clothing X - Telephone line and fax line available X - Extra costs for night shift or bank holiday shift that SIDEL is not responsible for. X - Thorough cleanup of the work site and equipment XTraining & documentation Training - Training on site X - Accommodation and travel expenses of people to be trained (training at Sidel) XEquipment operation and maintenance manual - one set of paper materials X - two sets of CD Rom literature X Miscellaneous All equipment or service explicitly described in the relevant offer X Any other equipment or service X

Any equipment or services contractually supplied by the customer must be supplied for production tests at SIDEL premises and on site when starting up the line and producing

X

INSTALLATION, START UP AND COMMISSIONINGSupply of utilities and consumables (preforms, caps, labels, chemicals etc.) in sufficient quantities and according to planning requests

X

Supply of product to be bottled in accordance with contract planning XInstallation and start up XAseptic acceptance tests X XLaboratory controls and microbiological analysis XSite Acceptance Test (SAT) X X

All the items not specified in the above tables are, therefore, excluded from the SIDEL supply.


7.2 SIDEL Obligations of Means

a) SIDEL will appoint, for the entire duration of the project, a Project Manager who will be the main contact of the Purchaser and the person responsible for the execution of the project contract.

b) SIDEL will also appoint during this project, Internal Project Engineers who will be the technical contacts of the Purchaser Project Leader.

c) SIDEL will appoint for the duration of the site works, an Installation Site Manager who will be the contact on site of all the equipment technicians and the Purchaser’s personnel.

d) SIDEL will appoint skilled people to the specific tasks. In case the appointed people become unavailable, SIDEL will replace them by equivalent ones. Each replacement as well as each designating will be submitted to the Purchaser.

e) SIDEL is bound to inform at regular intervals the Purchaser, about the progress of the studies and the site works; to that effect SIDEL will organize the necessary meetings, will write down the minutes and issue them to who may be concerned.

7.3 Purchaser Obligation of Means

a) Purchaser is responsible to supply to SIDEL all the local, state and national regulations with regards to this project at the beginning of the project. Failures to do so will nullify SIDEL responsibility to modify any equipment standards to meet these specific regulations.

b) Any contact and communications with local administrative authorities are included in the scope of work of the Purchaser.

c) Any communications to the Purchaser internal departments are included in the scope of work of the Purchaser Project Leader.

d) The Purchaser is responsible to appoint a Project Leader, with full decision authority, who will be the main contact of SIDEL.

e) The Purchaser is responsible to present the site work safety rules to all site employees contracted by SIDEL before the employee commencing site work.

f) The Purchaser is responsible to operate and maintain the line from the start-up date with its own resources (beginning of ramp up).


8 TRAINING

8.1 Training Program

In order to operate the line optimally, SIDEL will provide the following training program to the Purchaser personnel.

The training program will be composed of:

Machine/Equipment operation training (8 people maximum per session). Machine/Equipment maintenance training (5 people maximum per session).

This training program includes one machine/equipment operation session and one machine/equipment maintenance session per machine (listed below). Training sessions are done at plant site during installation and ramp up by the technicians. Additional training sessions can be requested and will be priced separately.If not specify otherwise, this training is a hands-on (not formal classroom training)

8.2 Machine/Equipment Operation Training

For each of the following machines, SIDEL will provide one operation training session for 6 to 8 (max) people:

Aseptic filler Cap feeder Sleever/OPP labeller Shrinkwrapper Handle applicator Palletiser Stretch wrapper

Objectives

To operate machines of industrial production. To assure & maintain the organization and the implementation of the production’s

machine. To assure the quality of the production, lubrication and the preventive maintenance

through a verification. To make sensitive to obligations, method & techniques to take place in order to use

the industrial machines in a security way and in accordance with the law.

Required Preliminary Skills

Manual ability. Capacity of team working. To have sense of responsibility. Autonomy. To take care of the security of work.


8.3 Machine/Equipment Maintenance TrainingFor each of the following machines, SIDEL will provide one maintenance training session for 5 (max) people:

Aseptic filler Cap feeder Sleever/OPP labeller Shrinkwrapper Handle applicator Palletiser Stretch wrapper

Objectives

To be able to perform the routine and the in-depth recommended maintenance on machines/equipment.

Required Preliminary Skills

Manual ability. Mechanical and electrical skills. Maintenance experience on industrial machines/equipment. To have sense of responsibility. Autonomy. To take care of the security of work.


9 SERVICES

A Project Manager is appointed when contract comes into force. He/She becomes the technical counterpart for Purchaser as from this time and till the acceptance of the line.

9.1 General Arrangement Drawings Document

This document precisely defines the position and nature of the interfaces between SIDEL and the Purchaser, in accordance with the limits of supply. For example:

Load distribution of the machines Diameter & location of utility connections

This document is handed over to the Purchaser before the beginning of the installation.

9.2 Procurement and Production Schedule

SIDEL will launch into production its own machines and purchase if necessary third party equipment to meet the conditions of this contract. For third party equipment, SIDEL will write the purchasing technical and administrative specifications.


9.3 On-site Work

SIDEL will send a Site Manager on Purchaser plant. Among his duties:

supervision of unloading and un-crating the equipment local contact of Purchaser on site supervising SIDEL staff on site organising site works till line acceptance carrying out technical acceptance

If for any reason not due to SIDEL (nor to his sub-contractors), the attendance on site of SIDEL staff must be extended, the corresponding cost will be charged to the Purchaser on a daily rate.

Documentation

SIDEL will provide a maintenance and operating manuals (2 sets), written in English, for each equipment.

For each machine or item, a technical documentation written in English, will be handed over to the Purchaser. For all equipment, this document will include as far as possible, the following items:

the operator manual safety document detailed parts lists maintenance documentation program listing CD-ROM with program electrical diagrams pneumatic diagrams panel operator

9.4 Travel & Living Expenses


Accommodation, living expenses of SIDEL personnel XTravel expenses of SIDEL technicians X

All applicable Travel and Living conditions are set forth in our SIDEL Service Policy.

They include, for all staff mandated by SIDEL on site:

Plane tickets between SIDEL facilities and Plant site Accommodation Three complete meals per day per person Transportation between accommodation place and worksite Transportation between airport and worksite


SIDEL Standards for Travel and AccommodationThe aim of the SIDEL standards is to express to our customers the minimum acceptable travel and accommodation standards and conditions for the SIDEL employees during the construction/installation/ramp-up of the line on the customers’ site.

SIDEL minimum standards and conditions are:

Travel only on airlines members of IATA (International Air Transport Association). Formal accommodation with a full service. Hotel accepting credit cards for payment. Hotel close to a mall, a commercial center or stores for employee basic errands. Hotel in a safe location or 24-h guarded security in unsafe location. Clean rooms with daily housekeeping (clean towels, toilet paper provided daily) Hotel next-day laundry services or external next-day laundry services available from

the hotel. Room with comfortable mattress bed with beddings and pillow. Room with a telephone and a working telephone line to make international calls. Internet access from the room or from the hotel business center/corner. Room with running water (hot and cold), electricity and proper heating. One person per room (no sharing). One bathroom with working toilet, shower or bath per room (no sharing). Hotel close to customer’s site (less than 30 minutes by car). All meals (breakfast, lunch, dinner) available at hotel property for 24-h guarded

hotels, or restaurants close by (less than 15 minutes by car) for hotels in a safe location. The menu must include hot meals and all meals must be served. Sidel employee will not prepare meals but may choose to do so if amenities available.

Shuttle between airport and hotel, between hotel and working site, between hotel and restaurants, and between working site and restaurants provided by the customer when employee is not renting a car for safety reasons. The shuttle carrying our employee must be safe (vehicle in good conditions and courteous/safe driver not risking the life of our employee) and punctual. Our employee has the right to refuse the shuttle service should the employee consider it dangerous for any reason. In this case, the employee will stay at the hotel until the customer guarantees the employee’s transportation safety. If no transportation safety can be provided by the customer, Sidel has the right to bring back home its employee.

When a shuttle is provided, it must be available to the employee at all times. The shuttle must adapt to the schedule of the employee.

When a rental car is used, a maximum of 3 Sidel employees per car is considered. Customer’s site and hotel must be close to a hospital or clinic in case of accidents or

health emergencies. Any project delay due to the non-respect of these Sidel accommodation standards

and conditions will be imputed to the customer.


10 LINE ACCEPTANCE PROTOCOL

10.1GLOSSARY

German (DIN) English Definition Formula

Leitmaschine Leading MachineIs the slower machine from a line in a given environment (container and packaging size, product flow, etc…)

Nennausbringung Design Speed

Is the line speed, according to the operation conditions (product, container size, temperature, etc.) that is specified in the sales contract between the Buyer and the Supplier

Qn

Einstellaus-bringung Set Speed

Is the real amount of products produced during a time unit of trouble free function of the leading machine.

Qest

Effektive Laufzeit Running Time

Sum of the time periods when the leading machine is trouble free functioning. Time periods where the leading machine is slowed down, will be proportionally counted

tRun

Anlagebedingte Störzeiten

Line own down times

Sum of the time periods when the leading machine is not producing due to a failure of itself or of one of the equipment belonging to the line and part of the Supplier scope.

town

Allgemeine Laufzeit Gross Time Is the sum of the Running Time and the Own down

times tGross

Anlagefremde Störzeiten

External down times

Is the sum of the time periods when the leading machine of the line is stopped or set at reduced speed due to failures of equipment, manpower, organization that are not part of the scope or beyond the responsibility of the Supplier.

text

Betriebszeit / Versuchszeit

Production time / test

period

Is the time during which the line is supposed to produce according to the production plan and the agreed test period. Priming and emptying periods of the line must no be part of the test period.

ttot

Effektivaus-bringung Effective Speed The quantity produced (Prod) during the Test Time

divided by the Gross Time.Qeff =

Prod/tGross

Liefergrad der Anlage Line Efficiency

The ratio of the effective speed divided by the design speed. It is the percentage or real production compared to the sold line production potential.It is therefore the measurement of the achievement of the contract between the Buyer and the Supplier.

λ=Qeff/Qn

Wirkungsgrad der Anlage Line Availability

The ration of the effective speed to the set speed. It is the percentage of real production compared to the real line production potential.It is the measurement of the impact of the own failures of the sold equipment on the production.

η=Qeff/Qest


ABMI’s Definition

Start-UpThe “Start-up” milestone indicates when the line is ready to proceed with the “contractual main format ramp-up” phase. Static/Dynamic testing have been properly completed; Maintenance staff is trained and accredited; and the line/equipment is ready to operate under “sealable” conditions

Ramp-up

The overall “Ramp-Up” phase is the necessary period of time to reach line/equipment guaranteed efficiency for each contractual formatConditions to be fulfilled to start the ramp-up: Operators available Raw materials within specification Agreed Ramp-Up Schedule (Product mix, Targeted production,

number of shifts)

AcceptanceThe customer acceptance is the milestone which aims to deliver the project result (solution delivered and installed in full accordance to the contractual specifications and agreed performance)

Main format Main format means : One pre form, one bottle, one product, one cap, one label, one pack, one pallet.

10.2 Ramp up – General

All items of plant and equipment supplied or erected as part of this Contract will be thoroughly checked and tested prior to the ramp-up to ensure that erection has been carried out to the SIDEL instructions.

The period for the ramp-up shall be mutually agreed by SIDEL and the Purchaser's project manager in advance.

All energies (electrical power, 7 bars compressed air …), labour and materials required to undertake the ramp up shall be provided by the Purchaser for the period of time necessary to complete the ramp-up. The Purchaser is responsible to supply materials with a quality level allowing SIDEL to meet its performance warranties (line efficiency). SIDEL reserves the right to inspect any materials.

The ramp-up, including the Site Acceptance Test of the complete line should last TBD weeks (sum of the estimated duration for each format following the table here after), starting at the date of production of the first saleable product.

The ramp-up of the line scope includes the following products:

Format reference. Ramp-up included

Estimated Duration

Design Speed Targeted Efficiency

Line Acceptance

Test1 Main: 1,5 L YES Z weeks 13.000 BPH 85% YES/NO1 Other: 0,5 L NO Z weeks 19.500 BPH NO2 :Other: 1 L NO Z weeks 16.000 BPH NO

During the ramp-up, SIDEL will be allowed to stop the line according to the following table for performing required works, cleaning, tests and trainings.

During the ramp-up, the Purchaser will maintain the production of the same format (container, primary and secondary packaging) during the number of consecutive weeks stated here below.


Would the BUYER decide to do the ramp-up of different formats before the end of the specified period, SIDEL will execute the agreed period of TBD weeks and will charge the Purchaser for the working time and material needed to complete the work.

Would the ramp-up period exceed TBD weeks for reasons beyond SIDEL responsibility, the additional working time and material will be charged to the Purchaser.

10.3Line Acceptance ConditionsPurchaser will make available one full week (5 consecutive 24-hour days or 15 consecutive 8-hour periods) of production on the base format to execute the line acceptance tests.

The line will be deemed accepted by the Purchaser when the line efficiency acceptance for the base is successful according to the conditions presented below.

Following the line acceptance, the Purchaser commits itself to keep and maintain the line at its performance level of the line acceptance during the life of the line.

SIDEL will measure the line efficiency when the line is under a steady state running condition, meaning that the line is fully primed and all the machines are in production mode.

The equipment will be operated by the PURCHASER’s operators. SIDEL technicians will agree on the skill and training level of every PURCHASER operator on the line. Should the PURCHASER’s operators be considered as not adequately competent, the SIDEL’s technicians may be used to operate the concerned equipment or part of it during the test.

Before starting the test, the representatives of the PURCHASER and the SIDEL will agree on the detailed protocol of the test (methods, tools and objectives).

The SIDEL representative will perform the data collection and the efficiency assessment. The PURCHASER representative will witness the test during the whole duration and will agree on the classification of stoppages.

SIDEL reserves the right to request the line acceptance at any time during the ramp-up.

10.4Line EfficiencyThe acceptance test of the line will be successful if the equipment efficiency over a single continuous shift of eight (8) hours (counting 6 hours out of these 8) reaches a minimum of 85%.

The line efficiency will be measured according to DIN 8782 standards and ABMI recommendations. It will be calculated with the following rule:

The Number of Released Products is the sum of every production units (bottles, cans, etc..) produced by the equipment.The design speed of the equipment is the one stated in the offer for the format produced during the test.

The gross time is calculated by subtracting from the total duration time of the test, the sum of external downtimes (see “Guidance for own and external downtimes decisions”).


The test has to be planned such as it occurs during a stabilized production run. No change-over, cleaning or line emptying shall be planned during the test period.

Any non-production planned sequences will be excluded from the Gross Time. Should the gross time after the agreed test duration represents less than 75% of the test duration, the test shall either be extended or repeated until this value is reached. Should the equipment fail to reach the guaranteed efficiency mentioned above during this period of time, the SIDEL will undertake any necessary actions to correct the situation and ask for the test to be carried out another time.

10.5Guidance for own and external downtimes decision:

EEQUIPMENTQUIPMENT O OWNWN D DOWNTIMESOWNTIMES..An equipment imputable downtime (own downtime) is the duration of a stoppage of the leading machine caused by:

One component of the equipment installed by the SELLER and covered by the present offer.

A stoppage of this component for a reason beyond the PURCHASER’s responsibility o Mechanical or electrical part breakdowno Interrupted feeding of the component while utilities, materials, product and

power conform to the SELLER’s specifications.o Container that is damaged or laid down by one of the equipment components.o Usual and mandatory operations linked to the equipment design (reel change

or film splicing, gluing parts cleaning, etc….). In that case, the PURCHASER and the SELLER will agree on a Standard Operation Procedure describing the standard quality and duration of execution. Shall the execution not comply with the SOP, the duration of the own downtime will be limited to the ones agreed in the SOP. The excessive downtime will be qualified as External Downtime.

Non productive time due to pre-heating or pre-cooling processes when consecutive to an own downtime as above described.

Unplanned downtimes for cleaning when following and as a consequence of an own downtime as above described


EEQUIPMENTQUIPMENT E EXTERNALXTERNAL D DOWNTIMESOWNTIMES..A downtime not caused by the equipment (external downtime) is a stoppage of the leading machine caused by :

Any element of the plant, in connection with the equipment, but not covered by the present offer.

A stoppage of any component of the equipment covered by the present offer for reason beyond the SELLER’s responsibility, such as (but not limited to).

o Shortage in supply of product, materials, utilities or power.o Absence of one or more operator.o Stoppage of an excessive duration or as a consequence of an inadequate

execution of a usual and mandatory operation compared to the agreed Standard Operation Procedure. Only the excess of time compared to the SOP is deemed as External Downtime

o Manual equipment speed limitation without SELLER’s formal agreement.o Sampling, quality or sanitary procedures.o Interrupted supply of materials, product, utilities and power as a consequence

of inadequate quality (not complying with SELLER’s specifications). Non productive time due to pre-heating or pre-cooling or cleaning processes when

following and as a consequence of an external stop.

10.6Working WarrantiesWe warrant that the system will perform according to the specifications defined in this document, this under normal running conditions, using qualified operators, good products and consumable (bottles, glue, labels...) in accordance with our recommendations and the following conditions:

The Purchaser meets its obligation of providing competent trainable operators and technicians prior to the ramp-up, and of keeping the same trained line operation personnel to operate the line during all the project time The Purchaser will not rotate the operators on the line to operate different machines during the ramp-up and acceptance testing; the Purchaser will keep the same dedicated operators for each machine during the ramp-up acceptance testing.

The Purchaser meets its obligation of providing materials (bottles, caps, labels, cartons, etc) within the quality specifications submitted to SIDEL during the quoting and procurement process and with SIDEL recommendation.

From the beginning of the ramp-up the Purchaser meets its obligation of executing all normal recommended maintenance routines on all the equipment of the line, and will assume the replacement costs of all wear parts on the line. The lubrication specifications (dosing, flow, type of lubricant) should be in accordance with our recommendations.


11 SPECIAL CONDITIONS

11.1Offer Validity

This offer is valid for a period of 60 days. Extension of the offer is subject to SIDEL written approval.Any express reference to the data of this offer (number/date) that will be included in the Purchase Order issued by customer shall be intended as acceptance by the customer of the whole content of this offer, including the attached Sidel's General Conditions of Contract, and as prevalence of this offer on any other possible contract conditions text that may be sent by the customer.

11.2Contract Price

Refer to section 6 “Equipment List & Prices” for complete details.

11.3Payment

Payments will be made in France, in Euros, as follows:

30% down payment, on signing the contract, by bank transfer to the following account :

70% of total price, through an irrevocable documentary opened on order in a first class French Bank, negotiable against the following documents:One commercial invoice, one original bill of lading, one packing list or Certificate of origin.

Additional work and/or expenses are invoiced monthly to Purchaser.

In the event of a delay in payment, the Purchaser shall be liable, as per law, for late interests as from the date payment was due, at a rate of seven percentage points spread over the rate applied by the European Central Bank at its most recent refinancing operation or the highest rate allowable by law.

11.4Bank information

BANCA MONTE DEI PASCHI DI SIENA - Via Emilia Est N. 216 – 43100 PARMA - ITALYACCOUNT N. 9059254IBAN CODE N. IT27 G 01030 12705 000009059254SWIFT CODE: PASCITMMXXX

or

CALYON .– Via Brera N. 21 – 20121 MILANO – ITALYACCOUNT N. 002212085885IBAN CODE: IT67 O 03432 01600 002212085885SWIFT CODE: BSUIITMMXXX


11.5Bank Guarantee & Letter of Credit

Any type of bank guarantees (contract bond, performance bond, etc.) requested by the Purchaser will be at the Purchaser’s expense.

The Purchaser will cover the L/C costs/fees of its own bank.

11.6Delivery / Installation / Production ScheduleRefer to section 4 “Project Time Schedule” for complete details.

11.7Packing & Freight

Packing Type

Road packing

Freight / Incoterms

DDU Biala (Poland)

11.8Transfer of Contract

The Contract and the rights and obligations hereunder, shall not be transferred, assigned, or encumbered, in whole or in part, by either party, without prior written consent of the other Party, except in the following cases:

may freely transfer or assign the Contract and such rights and obligations to any company that controls it (mother company), or that is controlled by it (subsidiary) or that is under common control (sister company). For the purpose of this clause, “control” shall mean direct or indirect ownership of fifty percent (50%) or more of the voting rights of a company.

may unilaterally assign its rights and obligations to any company that would own or operate substantially its assets further to any legal operations such as: merger, acquisition, successor deed, management lease, lease of assets deeds, transfer of assets deeds, etc…”


12 GENERAL CONDITIONS OF CONTRACT


APPENDIX

A DETAILED DESCRIPTION OF EQUIPMENTNote 1 : Equipment descriptions and pictures are provided for guidance only and may not be assumed to be contractual depending on the characteristics of the machine and may not be contractually binding.

A.1 AIR CONVEYORA.1.1 Air Conveyor

This type of air conveyor is a very clean way to carry empty PET bottles between blowing machine and filling unit.

Bottles handled by the neck, and motioned by an air stream generated by fans.

The dynamic accumulation avoids the blowing machine to be stopped in case of a minor problem on the filling unit.

Technical features:

Length of air conveyor: as per layout #: C09FR1364C-0393 meters

Accumulation – bottle format 1L 135 seconds# of bottles to empty out of upstreaming machine 210 bottles# of side guides included in our offer: 2 automatic guidesBottle diameter min – max (mm) 40 - 110 mm

Technical description:

PLENUM / BOX: Compact design Integrated cable tray with plastic cover Stainless steel + aluminum beam on both sides for rigidity

and easy positioning and assembly of leg supports and accessories

Airtight box to box plastic coupling for quick and accurate assembly and alignment

Retractable deck for cleaning operationsUNDER NECK GUIDE: Plastic neck rail equipment for lower friction and higher

conveying speeds Clip-on neck rail used for continuous and smooth

conveying No adjustment needed after replacement


SIDE GUIDE: A complete system for body guides Can be automatic, manual setting or fixed Pre-assembled and pre-set in out factory Cross brace providing rigidity to

guide rail ensemble Lateral yellow protection Body rail composed of an aluminum extruded support

that holds in place a low friction plastic insert guide 1 single point in contact with the product

Automatic side guide: ACETAL SIDEL jacks each meter in straight section Integrated pneumatic connections Preset and modular position with injected braces

(3 and 5mm) to adapt maxi and mini cylinder positions Stainless steel Inserts CURVE: The curve comes in multiple angles of 30, 45, 60 & 90 degrees A radius of 900 mm (35 ½’’) to the middle of the curve A side shield/cover is installed on the outer radius of the curve

for containing the airflow on the bottleFLOOR SUPPORT: Floor supports are adjustable in height Stainless steel height adjuster screw with plastic base cup and

stainless steel base cup at fixing points Double stainless steel tubular supports with strengthening tube D50,8x1,5 tubes, height adjustable (± 100mm)

FANS: Turbine for pressurization of the plenum Fan situated in the middle of a 13m maximum section Dampers for independent adjustments upstream and

downstream of the inner duct pressure ABB / SEW MOVIMOT 3KW motor 82 Db (sound norm in industrial areas: ISO 5801/NF S 31-021)Gravimetric filtration (level 1): Average gravimetric pre filter Folded filter on netting Effectiveness 95 % particles > 5µm Class EN 779 : F5


BOTTLE DROP OUT / EJECTION:Automatic: 1 at the SBO outlet (controlled by the machine)Manual: XX at the filler in feed

UHMD neck guide 2 pairs of pneumatic adjustable jacks Can be supplied manual or automatic All moving parts are enclosed inside a safety cover

Used to evacuate bottle from the production line for: Machine protection in case of accumulation backing up Emptying the line Introduction of bottles on the air conveyor Silo filling SamplingBOTTLE STOP:Used to group bottles for better stability during high speed transfer.Reduction in shocks between bottlesEach side of the gate is moving independently to minimize the risk of jams.

A.1.2 2 automatic side guides (included)

A.1.3 Gravimetric filtration (included)

A.1.4 Electric works/automation (included)

A.2 ASEPTIC MONOBLOCK (RINSER/FILLER)

A.2.1 Flowmeter filler Fma 40/15 K (included)

ISOLATOR

CONCEPT

The isolator is a hermetically sealed chamber dividing the sterile zone of the filler from the outside operating environment. The isolator of the Sensofill FMa is directly welded on to the basement of the filler which is entirely made of stainless steel. In this way the use of gaskets, seals or silicon between the filler


table and the isolator could be minimized. Specific attention was paid to its hygienic machine design to make sure that surfaces are properly self-draining. The isolator technology improves aseptic safety and working conditions of the operating personal. This has a positive impact on lifetime and maintenance and provides hygienic safety.Designed with glass doors maximum visibility on the bottle transport, the sterilization and the filling and capping process is given. Before production, all internal surfaces are automatically sterilized creating a sterile environment. After production the internal surfaces of the isolator are automatically cleaned to restore its basic conditions. Multiple collecting points for improved draining and medium recover help to secure an environmentally friendly and efficient usage of the mediums which are passing through the system. AIR MANAGEMENT

During production the sterility inside the isolator has to be maintained and cross contamination from outside has to be avoided. An over pressurized sterile air cascade is created and constantly controlled from the filling module to the infeed/outfeed modules.The blown air is generated by fans located on the roof of the isolator.Considering that air is the main potential source of contamination and bio film creation, the air has to pass through a ULPA U15 filtration system, considered one of the highest absolute filtration rate on the market.Throughout production, the air pressures measured inside each isolator section are controlled by the PLC and managed as critical aseptic parameters.Air extractors are placed in different areas of the isolator: bottle infeed (or transfer table in case of Combi), bottle outfeed and cap entry point. On the main extracting point(s) are additionally installed “drop separator” This system reduce PAA & H2O2 residues from the escaping air but cannot be considered as a total elimination. Depending on the position of the exhaust points in the factory, the customer is in charge of supplying and installing the required ducts to evacuate contaminated air from the operating room and/or the plant (in compliance with local air emission environmental regulations). Please refer to the limit of supply indicated in our connection drawing.Drop separator performs a physical separation by sending the exhaust through a unit equipped with grids and chicanes. The pressure drop together with the mentioned steps is helping the air to partially discharge its liquid content.

INTERVENTION GLOVES

Some intervention gloves are installed on the isolator to facilitate regular operations during production (such as microbiological samples, (e.g.: of sterile water from the bottle rinsing phases) without having to break sterility of environment).

DYNAMIC SEALS


One of the most critical area between the isolator and the outside non-sterile zone are the rotating parts. These areas require special protection as the carrousels are turning while the isolator remains in a static position. For this reason there are dynamic seals on the upper part of the capper carrousel and upper and lower part of the filler carrousel.

FILLER AND CAPPER UPPER SEALIn production in COP and SOP the seal is filled with diluted PAA at ambient temperature and continuous circulation of this solution is assured.

FILLER LOWER SEAL In COP & SOP the seal is filled with diluted PAA at ambient temperature and continuous circulation of this solution is assured.In production the seal is emptied to add an evacuation of the sterile air below the bottles

SAFETY FACTOR

Besides focusing on aseptic targets, the isolator represents a huge source of improvements for human safety. Equipped with electronic lockers on the gloves, emergency stops, motor key switches, safety guards and maintenance pathways on the roof, the Sensofill FMa follows and fulfils the criteria of the European safety standards (CE).

For more details about the standards & normative followed please refer to chapter “TECHNICAL SPECIFICATION”.Highlights:

Human and environmental risks under control Enhanced operating conditions and safety A maintenance focused design

CLEANING & STERILIZATION


Respecting the requirements of the aseptic market, the Sensofill FMa is designed to achieve very long durations of continuous sterile production (For the duration, please refer to the Equipment Performances Table), a strong microbiological capability which maximizes both product safety and line productivity.

At the end of the regular production time, the filler has to go through cleaning and sterilization sequences prior to a new production. All the pipings and surfaces inside the sterile zone, or connected to it, are cleaned and sterilized in a fully automatic way.

Combining thermal, chemical and mechanical effects, all the cycles are indeed managed, controlled and monitored through the PLC. Applying the highest cleaning and sterilization criteria, these steps are the key elements for the equipment’s aseptic capability:

After a High acid production, a “normal” cleaning cycle of the product path is executed (using alkaline solution) while after a Low acid production a more intensive “long” cleaning cycle is needed (using alkaline and acid solution)

In order to keep the downtime of the filler between the two production runs as low as possible, the cleaning of the isolator surfaces (COP) is being performed contemporaneously with the cleaning of the product path (CIP). And before beginning the next production, the surface sterilization (SOP) and the sterilization of the product circuit (SIP). also happens in parallel. This saves time and contributes significantly to the flexibility and efficiency of the line (For the duration, please refer to the Equipment Performances Table).

After a total production time of 360 hours, either with high or low acid products, the long cleaning sequence is performed and includes in this case the complete CIP of the product path using alkaline and acid solution but also a complete cleaning the PAA & SW Unit to remove any potential deposits in the circuit and optimize preventive maintenance on the system.

COP Cleaning Out Place (COP) - Externally

Objective : Cleaning of isolator surfaces

Agent : Liquid hot alkaline solution

Type of effect : Chemical / Mechanical / Thermal

CIP Cleaning In Place (CIP) – Internally

Objective : Cleaning of product contact surfaces

Agent : Alkaline in “normal cleaning cycle”; Alkaline + Acid in “long cleaning cycle”


SIP Sterilization In Place (SIP) - Internally

Objective : Sterilization of product contact surfaces

Agent : - Hot water for product path, PAA for other piping

Type of effect : - Thermal / Mechanical, Chemical / Mechanical / Thermal

SOP Sterilization Out Place (SOP) - Externally


Continous sterile production

SIP / SOPCIP / COP

Sterilizations Cleanings

SIP / SOP

Objective : Sterilization of isolator surfaces

Agent : PAA


Highlights : Product safety : Strong cleaning and sterilization parameters Productivity : Maximized production durations Flexibility : Short cleaning and sterilization cycles

NECK TRANSFER From the bottle infeed (or transfer table in case of Combi) the bottles are transferred by a specific gripping neck handling technology. The bottles are handed over from one star wheel to the other by a passive gripper system which has the advantage to cope with neck tolerances. During the transport the gripping position of the bottles is changing: above and below the neck ring. The neck handling technology minimizes the use of body guides.

Highlights:

Hygienic machine design and perfect cleanliness inside the isolator Bottle transfer compatible with preform tolerances Packaging integrity: limited contact and friction on the bottle neck High mechanical efficiency: minimized potential sources of transfer issues


BOTTLE STERILIZER

One of the most competitive advantages of the Sensofill FMa is linked to its four step process of bottle sterilization.

1. Hot chemical sterilization at high pressure2. Dripping and chemical activation3. Sterile water rinsing4. Dripping

Applying this process through a “multi-wheel” modular concept, the Sidel system is offering maximum flexibility. Depending on targeted outputs, beverage sensitivity and spraying durations, the quantity of wheels can be easily adjusted to any aseptic project specifications. The sterilization step is accomplished by spraying hot PAA at high pressure inside and outside the bottle surfaces. The mixed combination of chemical, thermal and mechanical effects guarantees the highest kill-log reduction performances while minimizing bottle shrinkage. During bottle sterilization, the “multi-wheel” concept adds value in two ways. Unlike the traditional one-wheel rinsers, bottles are transferred from one sterilization wheel to another making sure that each bottle is treated by several sterilization nozzles and that each side of the gripped neck is sterilized. Moreover, the sterilization spraying nozzles have been designed without seals or mechanical opening devices to minimize possibility of pipe clogging and to reduce maintenance effort. By taking advantage from the multi-wheel concept, the spraying nozzle design and a continuous flow monitoring on each sterilizing wheel, this concept avoid the risk of non-sterilized bottle.

After sterilization the bottles are rinsed through a pulsed spraying sequence of sterile water. The choice of a pulsed spraying instead of a continuous one is mainly linked to the rinsing efficiency but also allows to reduce drastically water consumption. Furthermore, this concept ensures considerable flexibility. The amount of pulses, and thus the number of wheels, can be easily adjusted depending on the targeted chemical residue and water consumption of each project.


Highlights:

Aseptic performance Mechanical wash-off effect Bottle neck surfaces fully covered by the sterilant Thermal temperature allowing reduction of bottle weight Reduced consumption of chemicals and fluids Minimized operating costs

ASEPTIC FILLER SENSOFILL FMA

FLOW METER FILLING:

Supplied from the thermal processing the product flows into the tank of the filler by gravity. The volume filled in the bottles is measured by electromagnetic flow meters located above each filling valve. Characterized by high repetition and accuracy, the electromagnetic flow meters are the source of information used by individual electronic cards to control the opening and closing of each filling valve. Each flow meter has a dedicated card box, which contains the recipe with the quantity of product and all the parameters needed to fill the bottle in a precise, safe and accurate way.

FILLING VALVE:

Externally the filling valve is equipped with a permanent magnet, source of magnetic field, which is being moved up or down vertically to command the opening or closing of the valve. The internal part of the valve contains a plunger with four “spherical balls” made of ferromagnetic material. Attracted by the magnetic field generated by the external magnet and following its position, the “balls” are lifting up or down as a consequence the internal plunger, allowing the product to flow or stop.

Activated pneumatically by means of two cylinders, the external magnet can even be moved in three different positions which give the possibility to select or combine two different filling speeds.


• Closed position• Half opened: for low speed filling• Completely opened: for high speed filling

The advantages of this double-speed filling capacity are several improvements in terms of filling performance and flexibility: filling accuracy, headspace optimization, management of different bottle volumes or different products behaviour etc... Due to the specificity of the magnetic concept, apart for obvious hygienic and product safety reason, , the products to be filled and the water used for cleaning CIP/SIP have to be free of any iron particles. For more detail please refer to SIDEL fluid specification CDC004.

The design of the valve respects the highest hygiene criteria: no dynamic seals in the filling nozzle all materials in the product path high temperature resistant automatic CIP cups standard

Highlights:

Flavour changeover flexibility through recipes on control panel Filling of product with pulp (selection of “Pulp product” option required on the machine) Double speed thanks to three different valve positions No need for automatic flow reducers Possibility of headspace volume reduction “No bottle - no fill”

CIP CUPS:

In order to perform internal cleaning and sterilization cycles of the product circuit, each filling valve is equipped with automatic CIP cups connecting the filling valve in a closed loop to the CIP/SIP Unit. All the CIP cups can be closed at the same time by just one single pneumatic cylinder per CIP cupIn case of emergency during production, those CIP cups can also be used to close the filling valve prior to execute an extraordinary human intervention inside the isolator. When executed using all proper biological precaution during intervention (glove, suite, mask etc), this additional function allows to lose only sterility of the isolator, and not the sterility of the product circuit. And in this case only a cleaning and sterilization of the isolator has to be done.

A.2.2 Cap sterilizer (included)

The Sensofill FMa uses the same four-step process to sterilize caps as used for the bottles: Hot chemical sterilization at high pressure (PAA) Chemical activation Sterile water rinsing Dripping

The caps are entering form the cap feeder into a closed tunnel which is positioned on top of the filling machine.


The tunnel is optionally prepared to have the possibility to run two different types of caps on two lanes, each one dedicated to one cap type. Inside the tunnel the spraying nozzles are spraying at high pressure with a defined angle against the caps, pushing the caps forward towards the screw capper. Highlights:

Aseptic performance Space saving solution Few moving parts, less wear and tear Minimized operating costs

A.2.3 Aseptic capper (AROL) (included)

FUNCTIONNING

In order to maintain absolute sterility until the bottles are safely closed, it is essential to have a fully washable and sterilizable screw capper integrated into the filler. The mechanical aseptic screw capper from supplier AROL provides a hygienic and economical solution and is part of the standard configuration. A motor reducer is positioned on top of the turret necessary to give the proper spin to the capping heads, making it independent from the rotation of the main turret. This provides significant advantages when it comes to speed and cap changes.

HYGIENE

The turret inside the sterile zone is completely washable. All components are drainable and all mechanical parts are made of stainless steel, whereas the plastic parts are made of a special material respecting food standards requirements. For hygienic reasons the number of moving parts inside the isolator has been reduced to a minimum. The pistons which are continuously moving during production between the sterile and the non-sterile zone are protected by a double seal whereas the pistons as such are completely covered by silicone bellows avoiding to get contamination from outside.In case of a cap remaining in the chuck, an ejection rod pushes the cap out in order to allow the following cap to be picked up. This rod is part of the sterile zone without any passage between the sterile and the non-sterile zone.

PICK & PLACE

After the sterilisation of the caps in the sterilisation tunnel the caps are entering by gravity through the cap chute to the cap applicator. The pick & place system is operating efficient so a loss of caps can be


avoided as far as possible. The cap is being placed by a star-wheel directly into the right position between the bottle and the chuck. Deformation and wrong positioning of the caps is quite unlikely with this system. There is a special automatic device to empty the chute at the end of production or in case of cap colour change.

LUBRICATION

The upper part of the turret does not need any manual lubrication since all the bearings are enclosed in a chamber which is linked to a common oil batch, constantly being lubricated. Inside the isolator no lubrication is required: the bearings are all closed in a sealed chamber and are lubricated for a lifetime. Plastic bushes for alternative movement and plastic covers on the cam followers do not require lubrication at all.The bearings of the lower part are lubricated manually (standard) or can be connected to the automatic lubrication system of the filler (optional). All lubricated parts are sealed by a double lip sealing to prevent product contamination.

MAINTENANCE

Interventions on the capper can be done faster and easier. The change over of the plastic bushes and cam followers are facilitated by the easy spindle. Similar structure can be used for different diameter. Driving parts and motors are outside the sterile zone. Even maintenance and replacement of components can be done without loosing the sterility of the system.

A.2.4 Cap feeder(included)

FUNCTIONING

The cap elevator - orienter Aidlin™ 24 is a machine equipped with 3 key components:

bulk hopper a single belt cap elevating-orienting system single-point compressed-air ejection

Caps are manually charged into the bulk hopper (or automatically in case of optional Octabin automatic feeder). The light barrier inside the lower part of the bulk hopper detects the low level of caps, and a visible and audible alarm is being activated to inform the operator that the bulk hopper has to be refilled. The panels of the stainless steel plated bulk hopper are equipped with secured discharge door and a front-side inspection window. In the caps ejection area a light barrier gives a signal in case of cap jamming.

THE SYSTEM INCLUDES:

Bulk hopper capacity: 560 l Gravity descent chute length = 3000 mm (extra charge for additional lengths)


Ejection height up to 4300 mm Cap discharge control: electro-pneumatic control for ejection shut-off. As a result, all caps on the belt

will flow to the recirculation system enabling a quick machine discharge. Rejection system for “ringless caps” (only for flat caps): mechanical system for detection of caps with

missing rings. Ringless caps are ejected and sent to a dedicated container. Rejection system for “upside down caps”: in case of wrong machine speed bump adjustment, the

cap feeder may elevate caps the wrong way. In order to prevent those caps from reaching the capper, the device is detecting and ejecting them automatically.

Highlights:

One piece of equipment combining three functions: bulk hopper, cap elevator and cap orienter Maintains cap integrity Cap layout and format flexibility Quick changeovers Protection from foreign bodies by means of covers

A.2.5 Bottle visual control 360° (included)

With a visual control system, each container undergoes a quality check right after leaving the isolator.

The proposed equipment consists of: a hyper-frequency sensor an air blowing bridge to fully dry the external sides of the bottle before control 2 cameras CCD a series of sensors controlling the bottles during their transfer on the conveyor a bottle deviator

The range of inspection ensures that top quality is maintained in the heart of the filling line with a control of:

under/over filling cap presence bad capping quality (height) cap position (parallelism) temper band presence temper band partially damaged

If a faulty bottle is detected by the visual control, it is automatically ejected by the deviator and then evacuated from the line to the sampling table.Moreover, the equipment is exchanging signals with the Sensofill FMa filling machine capable of ejecting bottles in case of a voluntary sampling request made by the main control panel (e.g. for quality control reasons) or in case of an aseptic risk detected on one of the machine critical parameters.

Highlights:

Automatic quality control assistance to guaranty top quality


A.2.6 Sampling table (included)

The sampling table is supplied to properly recover the bottles deviated by the bottle ejector.Offering the possibility of accumulating a significant amount of bottles, this system gives more flexibility to the quality teams for controls and to the maintenance teams for filling or capping settings.Available in several sizes, the choice is determined by bottle diameter, machine pitch, targeted output and requested accumulation capability.

A.2.7 Bottle coder (included)


Located on the outfeed conveyor of the Sensofill FMa, an inkjet bottle coder is fully dedicated to HACCP and traceability.

Thanks to this coder two lines are written on the bottle body: First line : Production Time (hour, minute, second) Second line:

o Filling valve numbero Capping head numbero Code send from the aseptic filler to the coder : Sampling request, Sterility alarm

etc..

Highlights:

HACCP & Traceability: bottle produced can be traced back Production & Maintenance follow-up : Traceability on filling & Capping efficiency

CHANGE OVER WITHOUT LOSS OF STERILITY

The Sensofill FMa is equipped with an innovative function allowing to execute bottle formats (bottle body) changeovers without the need to break the sterility of the sterile zone.This function is mainly possible thanks to the adjustable bodyguides located in the sterile zone:

o bottle position detectiono screwcapper o descender

The position of these guides can be changed manually using gloves and without the need of any door opening.The others complementary changeover operations to perform being outside the sterile zone, parts can be done by opening the doors without any impact on the machine’s sterility.Avoiding the need of sterilization cycle after the operations, this function allows to execute changeovers in a very short duration and thus offers a significant gain in terms of line flexibility.The system is prepared to be able to manage a large diversity of packaging, but the compatibility with each individual bottle (present in this offer or future) need to be technically validated with Sidel.

Highlight: o Productivity: short changeover durationo Flexibility: possible bottle design evolution


1. PERIPHERALS

A.2.8 CIP/SIP unit (included)

Located at the interface between the pasteurizer and the aseptic filler is the CIP/SIP Unit, a Sidel processing platform. Mediums entering the filling machine have to pass through this platform which is part of the scope of the Sensofill FMa. The unit is dedicated to:

During production: Transfer of product from the aseptic tank into the filler’s product tank During production: Level and pressure adjustment inside the filler’s product tank Product circuit cleaning (CIP cycle) Product circuit sterilization (SIP cycle) Cleaning of isolator external surfaces (COP cycle) Filtration and distribution of utilities: sterile air, sterile nitrogen, steam etc… Preparation and distribution of the chemical solution used in the filler dynamic seal Centralized chemical supply

The CIP/SIP Unit is equipped with the following additional devices useful for raw chemicals automatic feeding:

Three stainless steel storage tanks in stainless steel for the following chemicals: PAA, Soda Acid A high and low level probe inside each storage tank An automated infeed valve for each storage tank

In this condition, if one of the storage tanks is empty (low level detection), the infeed valve will automatically open and the tank will be re-filled. Once the high level is detected the infeed valve is closing in order to stop to feed raw chemicals into the storage tank.

Raw chemicals being generally managed inside a separate dedicated chemical room in the plant (centralization and supply advantages), this system has been designed to give the possibility to the user to link directly with stainless steel pipes the chemical room to the machine’s chemical infeed. This piping, and connection are out of sidel supply, and are explained inside the fillers connection drawings.

The automatic level detection in the tanks makes human intervention for changing the drum unnecessary, increasing in that way the safety of the operators and avoiding downtime during CIP thanks to a low level detection before a real lack of chemicals occurs. This contributes significantly to the productivity of the system.

Highlights :

Centralization of functions Total traceability of aseptic critical parameters No human intervention Reduced downtime Recording and alarms


Highlights:

Accuracy: control of safe product infeed Aseptic safety: safe product sterility and continuous monitoring Reliability: fully automatic system for filler CIP/SIP

A.2.9 PAA/sterile water unit (included)

The PAA and Sterile Water Unit is a Sidel processing platform which is positioned above the CIP/SIP Unit and is dedicated to :

PAA sterilizing agent preparation Continuous PAA recycling and recirculation in a closed loop Sterile water preparation (closed loop UHT process through plate heat exchanger)

The PAA solution prepared by the system is used for packaging decontamination and for surface sterilization during SOP cycleThe Sterile water is used for packing rinsing after sterilization and for bottles neck rinsing after filling.

A.2.10 UPS (included)

The objective of this option is to give the possibility to maintain, in an automatic way, the sterility of the Sidel FMa in case of a lack of electrical power occurring in the plant during a production phase. This UPS system, sized with enough capacity to keep the main functions related to the machine sterility, under power supply during up to 5 minutes, gives generally sufficient time in the plant to repair the electrical failure or activate an alternative power supply.Of course, to maintain the sterility of the equipment, the buyer has also to guarantee a continuous supply of all the required utilities: Steam, Compressed air, Water etc…

The supply is composed of:

UPS electronic components Batteries cabinet (to be stored at 25°C – ideally air conditioned room)

The batteries cabinet needs to be installed in a temperature controlled room, (separate location than the machine), where temperature is controlled around 25°C.

(A higher temperature effects the batteries life duration, not the effectiveness of the system in case of black-out. As general guideline, it can be considered that every, every 10°C over 25°C divides per 2 the batteries life duration)

The scope of protection of the UPS can be explained as follow: Lack of power during production (max 5 minutes): the machine will stop rotating but all the

function related to the sterility will be maintained under power, in order to give the possibility to restart immediately the sterile production as soon as the main power supply will turn-back.

Power failure during cleaning or sterilization cycle: these cycles will be stopped and aborted


A.3 AIR / BOTTLE DRYER

A.3.1 Air/Bottle dryer

The function of the drying system is to remove liquids efficiently from the outside surfaces of the containers, using air, in order to avoid problems that could arise during labelling and/or coding the container if it is found to be wet.

The drying system consists of an air supply unit with its own support and one or more modular drying unit(s) designed for assembly on the single–row forming section of the line, before labeller or container coder.

Air supply unit It is composed of:- Centrifugal blower (belt driven) with 15kW motor @ 50 Hz- Sector in IP65 enclosure- Support consisting of an AISI 304 frame for positioning alongside

the conveyors housing the drying unit/s, or above the conveyors- Flexible hose to connect with drying unit- Acoustic enclosure made of single panels, to allow the accessibility

for inspection and maintenance operations.- Supports suitable for electrical cabinet

Drying unit It is composed of:- Manifold and piping placed into an acoustic enclosure above the

unit- Flexible hoses- Airknifes made of extruded aluminum for channeling air on to

container, with the possibility of adjusting the output cross-section- Support and fittings made of AISI 304 for connecting to the

conveyors, to allow adjustment of height, width and inclination of airknifes

- Label-saver guides with relative support for adjustment depending on size

- Drip-tray- Guards with sliding doors, with AISI 304 framework and transparent

polycarbonate panels to con-tain splashes and noise- One way conveyor under the unit (length 2400 mm)


A.4 SLEEVERA.4.1 PowerSleeve MONO EVO3

Bottle * Shape Material Bottom Application Drawing Samples

0.5 L Round PET Flat Full body sleeve

To be provided

To be provided

1 L Round PET Flat Full body sleeve

To be provided

To be provided

1.5 L Round PET Flat Full body sleeve

To be provided

To be provided

* Feasibility and maximal speed will be confirmed with definitive samples and drawings.

Treatment conditions: Filled, Capped and dry bottles without any moisture or dust and entering

the sleeving machine at ambient temperature.

- The products will arrive in accumulation onto the inlet conveyor;

- The products will be separated from accumulation and transferred under the machine head

using 2 specific scrolls;

- Synchronized feeding of the sleeve, through a conformator;

- Accurate cutting (rotating knife);

- Accurate positioning of the sleeve onto the products;

- Control of the vertical sleeve positioning (Option 5.1)

- Shrinking in an even way (using steam technology) ;

The sleeved products are restored onto the outlet conveyor


A.4.2 Steam tunnel PowerSteam MSA 400S

Based on steam technology, this linear shrinking equipment is composed of four sub-

elements by a stainless steel structure.

- 2 sections at the inlet and outlet of the Powersteam.

- 1 section where the steam is brought to the precise position required for the product.

- 1 excess steam exhaust device to collect the used steam. The drainage is to be

supplied by the customer.

Note :- The steam (flow: 500 kg/h & 6-8 bars pressure) will be supplied by the

customer.- The steam extraction is done through one conduit supplied by the customer;- Conveyor channel to be connected by the customer to manage water

evacuation (under the conveyor into the shrinking tunnel)

A.4.3 Set of parts for 1,5 L bottle


A.4.4 Integrated non-stop magazine

The Non-Stop Magazine works by building up an accumulation of sleeves just before the reel runs out.

While the reel is being changed the sleeving line keep running fed by the accumulated film.

Around one minute is required for the splicing operation using the splice table mounted over the

magazine.

A.4.5 Sleeve autocontrol device

This reject station is installed between the sleeving machine and the shrinking tunnel.Based on UV detection, this device rejects the bottles:

- With spliced sleeve

- Without sleeve

- Sleeve not vertically positioned as required

Note: This device requires UV in the sleeve


A.5 LABELLER

A.5.1 Rollquattro F15E 18T/R HH3 S1/E1

Technical specifications

Labeling technology: Wrap-around roll fed label on round container

Required production speed: 1,5 LSecond bottle format 0,5LThird bottle format 1 LMax. production speed: 24.000 bphContainer dimensions:

E (min/max bottle height) filled btls: 140-370 mmE (min/max bottle height) empty btls:

180-350 mm

F (min/max bottle diam.): 53-110 mmG (min/max labeling panel diam.): 53-109 mmF-G ≤10 mm (for 2L container sizes)

Technical characteristics of the machine

Carousel diam. 720 mmCarousel division/heads [qty.] 18Carousel pitch 125,6 mmPlatforms rotation Time beltStarwheel diam. 360 mm (inline config.) / 480 mm (parallel config.)Starwheel divisions [qty.] 9 (inline config.) / 12 (parallel config.)Carousel sense of rotation Counter-clockwise

Technical characteristics of the label

Label material: OPP (oriented polypropylene)Label dimensions:

A (min/max label position): 15-175 mmB (min/max label height): 30-170 mmC (max label upper edge): A+B < 345 mmD (labelling panel height): B+3 mmLabel length (min/max): 177 – 355 mm

Eye mark and quite zone:Min. eye mark width 4 mmMin. eye mark height 10 mmMin. eye mark height for automatic reel splicing

15 mm

Min. quite zone length 15mm


Overlap:Overlap width 11-15 mm If it is less covering of eye mark will not be assured.The overlap length should be assessed considering the container in its final dimensional condition, after filling, carbonation, warehousing time etc.Eye mark location relative to the cut position depends on overlap size.The eye mark’s nominal position should be in the centre of the overlap i.e. OVERLAP LENGTH = 2b+c (see Fig.)

Energies

Installed power: 30 kWNominal pressure (for filled bottles): 6 barsAir consumption: 27 Nm³/hNominal pressure (for empty bottles): 6 bars + 1,5 barsAir consumption: 27 Nm³/h + 45 Nm³/h

Technical characteristics:

Base Frame One piece steel welded construction, stainless steel tabletop with openable doors.

Safety Guarding Full enclosure type;Electric interlock on open able doors according to CE safety regulations.

Main Drive Inverter (DANFOSS) drive controlled main motor (SEW).Drive transmission Transmission system by toothed gearings in steel/plastic with alternated

locationMachine Infeed In-feed bottle blocking pad or selecting starwheel with in-feed/out-feed

jam switch.Container conveyor Stainless steel made supporting different tabletop chainCentral Carousel Solid and anti-vibration construction.

Platforms rotation driven by belt. Container centering system on each platform. Head gripper jacks with concentric double shaft and mechanical

compensation. Automatic adjustment of top carousel, controlled by operator panel.

Electrical Board Stainless steel made, located on board machine. Wiring layout and safety according to CE regulations. Air conditioning system.

Automation Control ELAU ProcessorB&R touch screen operator panel, Windows based

Lubrication Grease lubrication with manual nipplesPneumatic system Air filtration and pressure regulator (FESTO)Labeling Station Labeling station driven by central carousel gear.

Web feeder driven by independent servo-motor. Double label reel stand manually adjustable, complete with film

tensioning device. Single blade cutting roller, “long life” type. Monolithic labels transferring roller, vacuum type Labeling station vertically automatically adjustable, sideways

manually adjustable. Automatic web tracker control for continuous crossover adjustment. Manual set-up with label format change over. Automatic continuous control glue temperature

Corrosion proof Large use of corrosion resistant material such as stainless steel, non-ferrous alloys, plastic, etc.;Castings and carbon steel parts treated against corrosion and epoxy


painted (multi-layer process). Standard finish color: RAL 7035 – grey.Easy use Minimum maintenance and lubrication requirements.

Optimum accessibility for cleaning and debris removal purposes. Color coded changeover parts and accessories, for easier

identification.

A.5.2 Twin screw infeed system (included)

A.5.3 Set of parts for 1,5 L bottle

A.5.4 Automatic reel splicing device

The end of the first roll is spliced to the beginning of the new roll without stopping the machine

A.5.5 Label detection system with visual and acoustic alarm + bottles rejection by a pusher (included)

One wrap around OPP label presence control system, with sensors on the labeling machine.The label lack is indicated through acoustic and/or visual signal.The labeler is stopped by the system if the missing labels are serial.(The parameter “number of serial labels” can be adjusted by customer.)

The bottle rejection system is integrated into the label detection system.Non-labeled bottles will be ejected through soft-push (pneumatic piston) that pushes the bottles into a rejection area.


A.6 SHRINK WRAPPER

A.6.1 LSK 45F (SMI)

Fully automatic shrink wrapping machine without sealing jaw; it can wrap bottlesand cans by overlapping the thermo retractable film under the packThe unit consists in:

no.1 infeed conveyor (4 ways infeed)no.1 automatic wrapping machineno.1 shrinking tunnelno.1 electronic collation systemelectronic overlapping system

The supply includes trolley for film reel.

General data

1. Safety guards made of painted steel and lexan® according to CE regulations. 2. Transmission shafts made of hardened and tempered stainless steel AISI 420, other

mechanical parts made of stainless steel and anticorrosive aluminium. 3. Machine provided with supports made of composite material and life-lubricated bearers. 4. Infeed conveyor with low friction coefficient thermoplastic material chains, complete with

progressive infeed and lane guides. 5. Product presence and full rows check for automatic speed adjustment. 6. Fallen bottle detection at the entrance. 7. Automatic changeover. 8. Continuous motion pack collation station by electronically synchronized pins. 9. Film reels situated in the lower part of the machine; one working, one standing by. 10. Film reel unwinding controlled by a brushless servomotor, to ensure the film constant tension. 11. Reel mandrils with pneumatic locking. 12. Automatic machine stop at the end of the film. 13. Manual sealing bar, to join the film when the reel ends. 14. Trolley for film reel replacement. 15. Film cut by rotating blade. 16. Film wrapping around the products control device. 17. Electronic variation of the film length. 18. Centering system for printed films provided with marks. 19. Centering system for printed films not provided with marks. Optional. 20. Wrapping without film sealing. 21. Brush antistatic bars with carbon fibres. 22. Additional antistatic bars. Optional. 23. Shrinktunnel heat elements placed on the side of the tunnel. 24. Side chain driven tunnel conveyor made of fiber glass bars (® SMI). 25. Electronic temperature control. 26. Pack cooler device at tunnel exit. 27. Additional pack cooling conveyor, placed at the shrinking tunnel outlet (1500 mm long).It is

strongly advisable to use this system when handling pack collations in film only and/or at high speeds. Optional.

28. Main electrical cabinet positioned on the machine and equipped with air conditioner. 29. Electrical cabinet of the shrinking tunnel having forced air ventilation. 30. Teleservice via modem or Ethernet. 31. Process controller based on microprocessor with operative console made up of PC MS-Windows

XP EMBEDDED™ compatible and VGA colour LCD "Touch screen" display, provided with: machine parameters direct modification, possibility of storing up un unlimited number of different

pack collations; production check; events memory; machine status monitoring in real time; parameters direct printing possibility; production data transfer to the customer's control system by Ethernet & MODBUS/TCP protocol


Technical data

1. Power: 400 or 460 V (± 10% max.) 50/60 Hz 3PH+PE.2. If the power is 230 or 575 V, an autotransformer is supplied.3. Control voltage: 24V DC.4. Electrical cabinets guards IP54.5. Flame retardant insulated cables (painting in accordance with DESINA standard).6. General switches: MOELLER ELECTRIC.7. Electromagnetic switches: MOELLER ELECTRIC.8. Thermomagnetic switches: MOELLER ELECTRIC.9. Panel push buttons Ø 22 IP65.10. Mechanical limit switches IP65.11. Proximity switches Ø12 IP67.12. Photocells IP67 Ø18.13. Controlled by the MotorNet System®.14. SMITEC servodrivers and brushless servomotors.15. Other electrical devices guards not lower than IP54.16. Tunnel lubrication unit.17. Electrovalves in conformity with ISO 505599/1/0 regulations.Pneumatic cylinders according to ISO 6431 or 6432 VDMA-CNOMO regulations

Working environment

1. Environmental temperature: min +10 °C - max +35 °C, with variances of ±3 °C during the daily working activity.

2. Environmental relative humidity: max 60%.3. Product temperature: min 10 °C .4. The stated values refer to installations carried out within 800 m above sea level.

Standard painting

1. Machine frame sand-blasted by 2.5 SAZ grade according to SIS regulations and degreasing by solvents.

2. Two-colour powder painting in oven at 160°. 3. Frame: RAL painting 7037.4. Sliding doors: RAL painting 1021.5. Powder painted RAL 7032 electrical cabinet.6. Shrink tunnel panels: RAL painting 7035.

A.6.2 Electronic division device (included)

A.6.3 Manual pack evacuation from the tunnel (included)

A.6.4 Set of parts for 1,5L; pack 3x2 (film only) (included)

A.6.5 Centering system for printed film (optional)

A.6.6 AC for electrical cabinet (optional)


A.7 HANDLE APPLICATORA.7.1 Twinpack MDE (1 lane)

PET Bottles

size

Dimensions(mm) Pattern/running

directionPackType

Required production speed

(packs/min)Ø H

1lt. TBD TBD 4x3●●●●●●●●●●●● ↓ Film

only 27 ppm

0,5 lt. TBD TBD 4x3●●●●●●●●●●●● ↓ Film

only 34 ppm

1,5 lt. TBD TBD 3x2 ●●●●●● ↓ Film

only 44 ppm

Automatic machine to apply self-adhesive handles made of a special transparent tape and carton label on bundles of various products.

Technical data

Max. production speed 70 packs/minProduct’s max width allowed 400 mm for each laneWorking height Min. 500 mm (to agree upon)Machine overall size 1500+1500 mmUtilities:Consumed air 10,5 m³/hPressure 6 barPower installed 3,2 kWPower consumed 2,5 kW

The packs arriving on the machine’s slat conveyor are slowed down and spaced automatically, through several Intralox conveyors belts.

The adhesive handle-tape is uncoiled by an electronically-driven roller according to the packs flow. Handle-cardboard (or other materials) lamination to the adhesive tape is performed continuously through a mechanic double-cam device (patented).

The handle thus obtained is pasted continuously on the pack in transit through a series of pneumatic arms. The adhesive tape is cut by a cutting group equipped with a cam-driven blade.

On option, and according to the products to work, the machine can be equipped with an arch-handle device.The handle and cardboard is electronically centered, allowing the machine to catch up on possible mistakes and performing automatically the re-positioning.The handle-tape is in transparent mono-oriented polypropylene laminated with cardboard (or other materials) that could be blank, colored or printed with advertising signs and/or images. Each head can be equipped with a second reel-holder for 5000-mt-adhesive tape reels.All the machine’s models can work on laminated adhesive tape.

Technical characteristics

Steel structure with height-adjustable feet;09-03-2010 Ecobionica T991364 rev.C /95

Steel plate bearing the machine movements; Chromed or galvanized moving parts Stainless steel conveyor, consisting of Intralox carpets at differentiated speed Fully mechanic group laminating the cardboard labels to the adhesive tape Pneumatically driven pasting arms to apply the handle at the front and back of the pack Adjustable, fully mechanic labels reserve, of 900-mm-capacity

(average capacity: 3500 carton labels) Flashing beacon to warn the tape/labels are running out Label position self-adjusting device In-feeding slat conveyor with automatic spacing device Possibility of varying the shape/tension of the handle Accident-prevention guards made in aluminum and polycarbonate. EC regulations

Carton Labels for Handles

Type of carton White/grey, 210/220 gr/m2, CXM type, specifically studied to be combined with self-adhesive tape

Suggested sense of fibre Long side for multicolour printing with a predominance of white in the background and particularly for printing backgrounds with plain printing colours

Number of printing colours Max. 4 colours

Standard sizesHeight 25 mm ± 0,25 mmLength 130 – 150 – 190 – 210 – 230 mm ± 0,5 mm

BobbinLength External diam. Internal diam. Width5000 mts 350 mm 150 mm 180 mm7000 mts * 350 mm 150 mm 350 mm

* = optionalAdhesive tape for handles

Tape for the preparation of adhesive handles for heavy packages. High adhesiveness, special mechanical resistance and inertness to oxidizing agentsBacking type: monoriented,

polypropyleneAdhesiveness on PE: 5,5 (N/25 mm)

Thickness: 50 micron Adhesiveness: 6 (N/25 mm)Colour transparent Tensile strength: 350 (N/25 mm)Total thickness: 72 micron Elongation: 35%

For good machine efficiency, for the glue on the polypropylene, the ambient temperature must be ≥ 15°C, otherwise the heat adhesive guide option must be advised.

A.7.2 Extra reel carrier (included)Second reel-holder for adhesive tape reels for each head.

A.7.3 AC for electrical panel (optional)

A.7.4 Remote label dispenser (optional)


A.8 PALLETIZERA.8.1 Pal-Kombi 1I/1P

Pal-Kombi is a fully automatic palletiser, designed and manufactured for application in the bottling industry, in various versions for packs, cartons or plastic crates.

Main characteristics Fixed pallet operation, with low level product infeed, on

single lane. The structure in sheet steel sections is of the two mast

type to facilitate access to the various groups of the machine.

Machine designed and manufactured for medium capacity, high reliability, reduced maintenance, and low noise levels.

Operation During normal production, operation is fully automatic. The movements are achieved

with electromechanical drive units electronically controlled with a PLC. When required, the individual movements can be controlled and operated independently from operator panel, selecting the “manual” mode.

The incoming packs on single lane are spaced, counted, programmed (with rotation when necessary), and enter the machine by rows, according to the pre-set palletizing program.

The pre-formed rows are transferred on a layer pre-forming table by means of a 90° pusher.When the number of rows necessary to form a complete layer has been entered, the same pusher transfers the layer on the stripper table, which deposits the layer on the pallet.

Layer compacting guides tighten the layer while being deposited. As option, when required, an interlayer pad is automatically placed on top of the layer .

When the pre-set number of layers has been positioned, the full pallet is discharged from the palletizer, and an empty pallet is fed to the machine.

The basic machine includes following standard groups. The structure in sheet steel sections is of the two mast type to facilitate access and

cleaning of the machine. The layer lifting masts are in box-section steel for greater rigidity and the guide system in wear-proof steel section channels containing sliding biplanar bearings. Each layer lifting is driven by a pair of two-speed gearmotors in an oil-bath and fitted with counter-weights that slide on the machine masts to balance the weight of the mobile structure and reduce the force required. The lifting mechanisms are fitted with a standard automatic parachute-type device to block suspended loads, that intervenes in the event of a fault or breakdown in the transmission parts

Layer programming section inclusive of :- twin spacing belt at infeed , with packs counter;- packs programming section , roller type ( when required by speed and application);


- row infeed section, driven rollers type, with pneumatically operated packs spacers;

- Layer pusher consisting of a rigid structure fixed to the main frame, operated by a frequency controlled motoreducer.

Layer preforming table in rexilon/polyethylene, with marked elasticity and good rigidity. Stripper table, consisting of a special composite material ( phenolic resins and wood) or

stainless steel in case of plastic crates, driven by a gear motor by means of a connecting rod that transforms the rotary motion into reciprocating motion. The layer compacting guides, on the discharge carriage and pneumatically controlled, deal with the squaring up and holding the layer firm during the table release stage. Guides controlled by self-adjusting gearmotors are available on request

Electric plant inclusive of :- Main electric panel in painted steel version ( RAL 7035), positioned at a distance of

max. 3 m from the machine, complete with Siemens S7 PLC and power elements;- Operator control panel B&R, with display of machine automatic operating

conditions , and providing possibility to control in manual mode the various functions of the machine;

- Electric distribution wires in galvanized cable trays , easily accessible. Complete pneumatic plant, with pressure reducer. Pallet conveyor in the frame of the machine, complete with pallet stop. Safety guarding for operator, metal grid type, with safety devices as per current norms. Palletizing pattern for one type and dimension of pack on one type and dimension of

pallet. The lubrication of the main groups of the machine is clustered in points (pump optional). Machine painting by epoxy paint RAL 7035.

A.8.2 Automatic pad dispenser (included)

A.8.3 Upgrade for high level infeed (included)

A.8.4 AC for el. Cabinet (included)

PALLET PATTERNS


A.9 PALLET LABELLINGA.9.1 MI 2000 Pallet (Markem-Imaje)Pallet labeling systems delivers accurate, clear, crisp codes and text with 100% readable barcodes meeting GS1 (UCC-EAN) standards to enable superior visibility in the supply chain.

Technical characteristics

Application Print on label and apply on static palletPrinthead 152 mmApplication rate: 2 labels in 14 seconds (front and side)Print resolution: 200 dpi (8 dots/mm)Print methods: Thermal transfer (TT) or direct thermal (DT)Std. application pad: 150 x 210 mm

Print capabilities:All major barcodes supportedLogos and images supportedReal time clock data

Flexible tamp application front, front/side, side, front/side/rear, rear/side, rearActive pallet detection for uneven or variable pack configurationsApplicator stroke 2 axis 500 x 500 mm or 500 x 750 mm

Media specifications

Media types: Die-cut self-adhesive labelsMax. label size: 160 x 210 mmStd. label formats: DIN A5 148 x 210 mm

DIN A6 105 x 148 mmMax. label roll: 300 mmLabel roll core size: 76 mmInk ribbon length: 450 mmRibbon core size: 25 mm

Other characteristics

Operating temperature: 4° - 40° C Humidity: 10% to 90% non-condensingElectrical power supply: Single phase 115/230 V, 50/60 HzPower consumption: 300 WAir supply / consumption: 6 bars, dry and clean / 5.0 (144 l/min) at 2 cycles per minute

The coder is supplied complete with:

Base printer and standPad applicator, Print signalOperation:Full interactive backlit interface with function key operationFull on screen fault diagnosticsPart pallet sensor for low pallets, allowing pallets to pass or manual label applicationBarcode reader input

A.9.2 Barcode scannerThe optical barcode reader automatically checks every print for highest possible security.


A.10 STRETCH WRAPPER

A.10.1 OMEGA (ATLANTA)

The machine consists of two steel shoulders upon which the rotating ring is lodged. Double chains lift the ring and a dedicated inverter controls the speed of rotation, lifting and lowering.Other than the roll of stretchable film, two pre-stretching rollers linked by a fixed ratio that can vary, substituting the pinions, are lodged on the rotating ring.The motorisation of the pre-stretching rollers is lodged on the ring support in a fixed position with movement transmitted by a pair of belts.The following are the advantages of this (patented) pre-stretching system:

No motorisation on the rotating ring with consequent absence of dragging contacts for supplying motors, sensors etc., or other complicated systems for generating electricity.

Less rotation weight due to the lack of the pre-stretching motor and its supports, therefore better balance and greater speed.

Precise and constant pre-stretching with the possibility of increasing or diminishing the tension of the pre-stretched film from the touch-screen.

Maintenance enormously lightened due to the absence of all those elements that cause frequent interruption.

The clamping, cutting and sealing of the film at end-of-cycle use the concept already in use with the other machines of the ATLANTA STRETCH range.Sealing of the film at end-of-cycle takes place on the contrast to avoid the sealing device contacting the surface of the pallet that is never regular.The blade cut, i.e. cold, avoids the classical fumes due to the combustion of hot wires and therefore dangerous toxic exhalations.

Centre motorised roller conveyor for pallet transport:Complete with 0.5 kw motor and line control photocell for pallet length positioning.

Safety fences with access doorProtections fences for OMEGA PRS including access door controlled by safety switch. These protections must always be considered in addition to the CE and EMC norms. (Not necessary for extra EU countries).They include safety fences with access door.To these protections must always be added the ones foreseen from the CE Norm when the destination is in EU (they are hereunder mentioned).

Machine executed with "CE+EMC" markAll automatic machines delivered into EU countries must be equipped with security systems conforming to CE regulations.This must be certified by a "CE" conformity mark, to be applied by the supplier on the machine with a proper label.It is compulsory to equip the machine with the following devices: Additional fail safe guarding to machine in feed/out feed. pneumatic unload solenoid valve in order to take off the air from the pneumatic circuit

(for emergency stop) 2-photoelectric barriers with fail safe protection.

The barrier must be positioned at in feed and out feed with automatic muting system to detect the difference between the pallet and the intrusion of the operator.

PILZ" relay for the control of the power in case of emergency Filters for the inverters and shielded cables for motor.(EMC).09-03-2010 Ecobionica T991364 rev.C /95

The machine will be supplied with a certificate, with the machine fully specified to the European rules EN/27/98 and following.

Parachute system for OMEGAAutomatic system for preventing the ring from falling incidentally. The system is made for blocking the vertical movement of the ring whatever its working height is.

A.10.2 Pallet lifter (included)Device for raising pallets to wrap wood pallet also with film to reach higher stability.

A.10.3 AC for el. Cabinet (included)

A.10.4 Extra cost for dust proof top cover (included)


A.11 BOTTLE AND PACK CONVEYORS

A.11.1 Bottle Conveyor

Bottle conveyors with integrated low pressure accumulation tables.

Technical features:

Length of bottle conveyors: as per layout #: C09FR1364C - 03

Accumulation: Filler→ to labeller/sleever 1,5 L 2’00’’

# of bottles to empty out of upstreaming machine 350 bottlesAccumulation: Labeller/sleever

→ to shrinkwrapper 1,5L 1’30’’# of bottles to empty out of upstreaming machine 50 bottles


SLAT CHAIN CONVEYORS:

Straight frame:

Heavy duty construction, modular and hygienic:

Side plate height 185mm Side plate thickness 2,5 mm Polyethylene Wear strips (same length as the frame) Return run of slat chain on running wheel (fixed shaft) Return axis D20x1,5Clip-on neck rail used for continuous and

smooth conveyingCurved frame:

Side plate height 185mm Side plate thickness 2,5 mm Polyethylene upper plastic curve with inserted magnet Polyethylene lower plastic guiding curve

Drive Head / Return Head:

SEW Motor 3X415V EFF2 shaft mounted With 40 mm diameter shaft Sprocket in 2 parts Drive head on bearings Fixed return shaft Stainless steel legs Tool to dismantle drive from shaft


Dynamic corner curve:

Perpendicular transfer without death plate Use of a beveled modular belt

Hygienic frame:

Welded construction of the conveyor Removable stainless steel wear strips Welded legs Round guide rails

Hygienic transfer:

Welded construction of the conveyor Removable stainless steel wears strips Welded legs Round guide rails

LEGS

Height adjustable (± 50mm) Stainless steel height adjuster screw with plastic base cup and

stainless steel base cup at fixing points. Double stainless steel tubular supports with strengthening tube D50,8x1,5 tubes

TYPES OF CHAINS

Standard width = 83.8mmTypes: INOX, ACETAL LF

GUIDING

Polyethylene guide profile with/without label protection on 80x5mm stainless steel plate Guide rails support fixed/adjustable, manual/automatic….


LOW PRESSURE ACCUMULATION TABLE

Working principle:

When the downstream machine stops, the chains of the discharge and the transfer are stopped as soon the first proximity switch is activated. Infeed chains continue bringing bottles that are spread sideways on the table on the stopped chains.

If the downstream machine restarts, first the transfer chain starts instantly and after all the chains of the table so it empties out smoothly. If the table fills up to its maximum, the infeed conveyor is stopped so bottle are not squeezed together

AdvantagesRespect of FIFOThere is no stagnation of the products.

High capacity for low space requirementThe dynamic table provides a maximum accumulation within a minimum space. 70% of the space available on the table is used for the accumulation is a compacted space.

Product friendlyThanks to the low pressure handling, this system is applicable to any container even with difficult shape or fragile. It is ideal for PET bottles especially when they are sticky shortly after blowing and can distort. The table being very wide and with low pressure, products can not jam due to the friction and the narrow handling of traditional system (especially 90 degree accumulation table).

Low pressure conveyingSince products naturally dispatch sideway of the flow, the pressure between containers is 10 time lower than any other accumulating system.

Low maintenanceLess motors, sprockets, bearing, in other word less wearing parts and then a reduced maintenance. Thanks to the width and the low pressure, wearing of the guide rails is limited too.

Pressure-less CombinerSIDEL combiners allow to bring a bottle flow to a one single track line, without pressure from one bottle to another. Besides this system is controlled according to bottle flow variation during production.

The conjunction between curves of the guide and chain speed differential constitute the basic functioning of the combiner.


Dosing:The dosing is always the first element of the combiner. It is a part of the combiner system that enables the optimum functioning of the combiner. For this optimum operation, the dosing needs to be kept 100% full at all times to allow for constant product flow at combiner infeed. This avoids products getting stuck in double file caused by an excess of bottles in the dosing or to too wide gaps between bottles caused by a lack of dosing. The dosing has to remain full even when the line is at a standstill and is only emptied when production finishes.

Regulation:Regulation is obtained by speed variation on one or several transfers at machine infeed and through 4 photoelectric cells: 2 for counting & 2 for centring. Given that a bottle, which exits the combiner, is also going into the machine, counting is controlled by 2 cells.

Advantages:SIDEL combiner is designed to self evacuate fallen bottles.

A.11.2 Pack Conveyor

Technical features:

Length of bottle conveyors: as per layout #: C09FR1364C-03

Accumulation: Shrinkwrapper→ to palletizer 1,5L (3x2) 40’’ seconds

# of packs to empty out of upstreaming machine

16 packs

Polyethylene wear strips (same length as conveyor)Return chain on rollers or sliding shoe


SLAT CHAIN CONVEYORS / with rollers / with modular mat:

Straight belt conveyor (pitch 85):

Curved belt conveyor (pitch 85)


Drive Head / Return Head: SEW 3X415V drives shaft mounted ; 30 mm diameter shaft Sprockets in 2 parts Drive head shaft on bearings Fixed return shaft Stainless steel legs Tool to dismantle drive from shaft Interface Modular transfer plate with rollers (80mm width) Easy adjustable & dismountable

LEGS

Height adjustable (± 50mm) Stainless steel height adjuster screw with plastic base cup and

stainless steel base cup at fixing points. Double stainless steel tubular supports with strengthening tube D50,8x1,5 tubes

GUIDING

With rollers and fixed/ adjustable/ match marks

Manually adjustable by screw

Pantographs solutions (manual or step motor

A.11.3 Electrical components Complete with:- Cabinet with internal modular panels IP 55.- PLC SIEMENS with inputs and outputs.- Software.- Remote Access

A.11.4 Wet lubrication system

- Lubrication unit included/excluded- 1 Electro-valves in brass for each zone- Pipe mounted along the conveyors in stainless steel- Tricoclair plug in connection for manifold - Stainless steel manifolds with stop-valve


A.11.5 Drip trays

- Stainless steel drip trays under the conveyors- Stainless steel pipe collector /PVC included/excluded

-

A.11.6 Remote access kit

Remote Access will facilitate backup office until technical acceptance. A strong security level is guaranteed by SIDEL to customer.Remote Access works with hardware and software securing means for each of the communication components. Sidel automation technicians connect to the web portal and established an ssl encrypted connection, the Sidel RAS Infrastructure, or use Cisco VPN client to connect to the RAS infrastructure through an IPSEC tunnel.

Remote Access kit

Sidel supply a remote Access kit which includes 3 devices : 1. established the VPN tunnel with Sidel’s server.2. established the machine network connection and provide a second level of

protection.3. connect/disconnects the machine network to/from the internet with an ON/OFF

switch

The kit can be located near the line in the shop, in an office or in a control roomThe box comes in its housing

Remote Access requirements

Remote Access requires :

An Ethernet communication among machines on the line (Sidel Standard protocol) A dedicated unfiltered internet connection by a xDSL line, with an IP address (public and

static). The xDSL line & IP address will be provided by the customer

For a new project, the ADSL line has to be subscribed 14 weeks before the start-up.


VPN device

NAT device

SWITCH On/Off

A.12 ELECTRICITY DISTRIBUTION (optionnal)

A.12.1 Low Tension Distribution Boards (LTDB)

LOW TENSION DISTRIBUTION BOARD Board & circuit breakers sized for the machines of the present offer (excluding aseptic filler)

A.12.2 Wiring from LTDB to sidel equipment

From low tension distribution board to each machine of our scope (excluding aseptic filler) that requires electrical power (considering that wirings do not exceed 30m length)

A.12.3 Wireways

From low tension distribution board to each machine (excluding aseptic filler) of our scope that requires electrical power (considering that wirings do not exceed 30m length)


A.13 SECOND FORMATA.13.1 Bottle and finished product data - Second format – 0,5 L

SECOND BOTTLE SECOND BOTTLEmain configuration other configuration

0,5l 0,5lLABELLED & CAPPED BOTTLE

Bottledrawing Nbr To be defined To be definednominal capacity 0,5l 0,5lcross section shape cylindrical cylindricalouter diameter To be defined To be definedheight (without closure) To be defined To be definedbottom type flat flatmaterial PET PETmaterial weight To be defined To be definedpreform drawing Nbr To be defined To be definedhandle No Nohead space To be defined To be defined

Neck




Cappingdrawing Nbr To be defined To be definedtype prethreaded (screw

on/flat)prethreaded (screw

on/flat)material Polyethylene Polyethylenesport cap yes yeshinge no no



SECOND BOTTLE SECOND BOTTLEmain configuration other configuration

0,5l 0,5lFINISHED PRODUCT

Type according "product table"

according "product table"

PACKAGING

Type

type non indexed film non indexed filmboard no no

Arrangement 3x4 (12) 3x4 (12)

Handle no no




Arrangement on palletdrawing Nbr To be defined To be definedNbr of packages / layer 19 19Nbr of layer / pallet 6 6Nbr of bottle / pallet 1368 1368pallet exceeding To be defined To be defined

protection

type stretch wrapping stretch wrappingnumber of film windings 20 20


V-Graph

SECOND BOTTLE main configuration Format 0,5 LLead machine Filler/Capper Design line speed 19 500Line efficiency warranty





Following the same principle as described in chapter 3 of this document, design speed for the present additional shape, in its main configuration, is the following:

DESIGN LINE SPEED = 19.500 BPH

This includes, for all the machines of the line described in chapter 4, the adaptation parts needed to switch from main shape production (described in chapter 2) to an additional production shape (described in present chapter).

A.13.2 Parts for second format 0,5L

Necessary parts for installation.

A.13.3 Start-up for second format 0,5L

Second format 0,5L means: one preform, one bottle, one product, one cap, one label, one pack, one film, one pallet.

The “Start-up” milestone indicates when the line is ready to proceed with the additional contractual second format as per previous definition , which means both phases Static/Dynamic testing have been properly completed.

Duration of these activities will depend on the scope Additional format with new molds is about 3 days:

o Installation of adaptation parts, presetting and fine tuning on different process.

o Operating the line under “saleable “conditions without any clocking activities.

Production schedule must be validated and agreed between both parties before any intervention.

Start-up milestone will be documented with a bi-lateral certificate


A.14 THIRD FORMATA.14.1 Bottle and finished product data - Third format – 1 L

THIRD BOTTLE THIRD BOTTLEmain configuration other configuration

1 l 1 lLABELLED & CAPPED BOTTLE

Bottledrawing Nbr To be defined To be definednominal capacity 1 l 1 lcross section shape cylindrical cylindricalouter diameter To be defined To be definedheight (without closure) To be defined To be definedbottom type flat flatmaterial PET PETmaterial weight To be defined To be definedpreform drawing Nbr To be defined To be definedhandle No Nohead space To be defined To be defined

Neck




Cappingdrawing Nbr To be defined To be definedtype prethreaded (screw

on/flat)prethreaded (screw

on/flat)material Polyethylene Polyethylenesport cap no nohinge no no



THIRD BOTTLE THIRD BOTTLEmain configuration other configuration

1 l 1 lFINISHED PRODUCT

Type according "product table"

according "product table"

PACKAGING

Type

type non indexed film non indexed filmboard no no

Arrangement 3x4(12) 3x4 (12)

Handle yes yes




Arrangement on palletdrawing Nbr To be defined To be definedNbr of packages / layer 10 10Nbr of layer / pallet 5 5Nbr of bottle / pallet 600 600pallet exceeding To be defined To be defined

protection

type stretch wrapping stretch wrappingnumber of film windings 20 20


V-Graph

MAIN BOTTLE main configuration Format 1Lead machine Filler/Capper Design line speed 16 000Line efficiency warranty

measured at Lead machine, DIN norm 8782





Following the same principle as described in chapter 3 of this document, design speed for the present additional shape, in its main configuration, is the following:

DESIGN LINE SPEED = 16.000 BPH

This includes, for all the machines of the line described in chapter 4, the adaptation parts needed to switch from main shape production (described in chapter 2) to an additional production shape (described in present chapter).

A.14.2 Parts for third format 1 L

Necessary parts for installation.

A.14.3 Start-up for third format 1 L

Third format 1 L means: one preform, one bottle, one product, one cap, one label, one pack, one film, one pallet.

The “Start-up” milestone indicates when the line is ready to proceed with the additional contractual second format as per previous definition , which means both phases Static/Dynamic testing have been properly completed.

Duration of these activities will depend on the scope Additional format with new molds is about 3 days:

o Installation of adaptation parts, presetting and fine tuning on different process.

o Operating the line under “saleable “conditions without any clocking activities.

Production schedule must be validated and agreed between both parties before any intervention.

Start-up milestone will be documented with a bi-lateral certificate


A.15 LINE SPARE PARTS

A.15.1 Recommended parts

For each machine of the present offer, a set of spare parts is recommended.


B LINE LAYOUT


FORM OF CONTRACT

This Contract is made the .. day of MM / YYBETWEEN………………(hereinafter called the “Purchaser”) on the one part; and………………(hereinafter called “the Seller”) on the other part.WHEREAS the Purchaser wishes to have certain Works executed by the Seller, and has accepted the Offer from the Seller in the Order for the supply, installation of Equipment and performance of Services in accordance with the General, Special and Technical Conditions of Contract hereinafter referred to in the sum of Euros XXX (hereinafter called “the Price”).

NOW THIS CONTRACT WITNESSETH as follows:1. In this Contract words and expressions shall have the same meanings as are respectively

assigned to them in the General Conditions of Contract hereinafter referred to.

2. The following documents and their annexes which have been initialled by the Parties and bound in herewith shall be deemed to form and be read and construed as part of this Contract in the following order of precedence:

a) The Special Conditions of Contract

b) The Technical Conditions of Contract

c) The General Conditions of Contract3. In consideration of the payments to be made by the Purchaser to the Seller as hereinafter

mentioned, the Seller agrees to supply, install the Equipment and perform the Services in conformity in all respects with the provisions of the Contract.

4. The Purchaser shall pay the Seller, in consideration of the execution and completion of the Works, the Contract Price or such other sum as may become payable under the provisions of the Contract at the times and in the manner prescribed by the Contract.

IN WITNESS whereof the Parties hereto have caused this Contract to be entered into in the manner required by their respective by-laws and the corporate laws of their respective countries.

For the Seller : For the Purchaser

Signature 1 :

Name & Title :

Signature 2:

Name & Title :

Signature :

Name & Title :


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