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SPE - MISSPE - MIS

Key IssuesKey Issues

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Sl.No PART NUMBER PART NAME DATE

REJECETED S.NAME QUALITY CONCERN RCA ICA PCA Status

1 CP8G1U 11075CA Frame 6/Apr/15 Necco Tools Dull platting issue Low brithtner content in

plating bath.100% parts inspection at comstar and supplier end.

Daily Check sheet introduced to monitor the brightner content in bath.

Completed.

2 VP7C3U 11015AA Commutator 6/Apr/15 Kolektor

INNER DIA U/S ISSUE SPEC Ø12.165+0.02/0.01 READS 12.099

Under analysis, samples sent to supplier. part under hold. Under analysis, samples sent to

supplier. 21.04.15

3 CPAT2C 11355CA OUTPUT SHAFT 8/Apr/15 SRIMUKHA RUST NOTICED @ RECEIPTS

STAGE Oil not applied properly. 100% parts sorted and used.

parts will be dipped in oil and drained for 10min before dispatch.

Completed.

4 CP7C3U 11A176AA Solenoid Frame 8/Apr/15 TI METAL

FORMINGCUSTOMER COMPLAINT FOR M6 Thread missing issue - Both threads (OLD QRR Q7567M)

Tapping operetion skipped. 100% parts sorted and used.

PY available in tapping machine.100% 3rd party sorting implemented for this criteria.

Completed.

5 VP2T14 11355AAD out put shaft 8/Apr/15 Will power Engg

PUSH OF LOAD LOW ISSUE DUE TO STEP NOTICED @ PIN HOLE DIA

Setting piece mixup issue.( 1 Part QR)

100% sorting done at COMSTAR and supplier end.

Under analysis 17.04.15

6 F7RU 11A121CA Plunger 9/Apr/15 Upasana

Engineering Crack Noticed on OD Under Analysis 100% Sorting at comstar and supplier. Under analysis 20.04.2015

7 CPAT4C 11091AA Thru Bolt 9/Apr/15 RAMSAYS

TRG NOT ANSWERING DUE TO DAMAGE ON CUSTOMER MOUNTING THREAD

Damage occurred in Handling 100% Sorting at comstar and supplier.

PPAP to be carried out for adding Dog pointing 0.5 mm in forging. 05.05.2015

8 VPF7RU 11A176BA Solenoid Frame 10/Apr/15 Ti Metal

Forming PCD NOT ANSWERINGMore clearance noticed in the two hole piercing station fixture.

100% parts verified with gauge at comstar and in supplier end.

New fixture provided and life time fixed as 3months.Fixture locating pin diameter added in daily check sheet.

Completed.

9 CPAT4S 11N060AA COIL ASSY 10/Apr/15 Kvs Enterprises

Low Resistance issue Secondary winding. Spec 0.770~0.830 Reads 0.440 Due to no.of turns low (71 TURNS ONLY AVAILABLE)

Improper winding due to reset option used.

100% sorting done at supplier end.

Cap will be provided for cover the reset button 17.04.15

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SPE - MISSPE - MIS

PPAP statusPPAP status

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SPE - MISSPE - MIS

Supplier AuditSupplier Audit

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SPE - MISSPE - MIS

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FCRFCR

Last week missed

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Sorting DetailsSorting Details

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Sorting DetailsSorting Details

Sl.No Supplier Total Hrs % of hrs Part No Part NameMajor reason for sorting Model Action plan for reduction

1 IMC 303 37% VP3S4U 11A165AA ST.GEAR AIR LINE CRACK CurrentSupplier is not accepting the issue, The same is visualised in master samples also.Under discussion.

2 KVS 243 30% CPAT4S 11N060AA COIL ASSY Stripping issue Current 200% sorting at supplier end

3 Y.H GEAR 108 13% CP7C3U 11010BA ARM SHAFTRUST ISSUE,JORNAL DIA,COM DIA,BEARING DIA.

New Regular sorting

4 NECCO 59 7% CP8G1U 11075CA FRAME ASSY Dull plating Current 100% 3rd party inspection at supplier end.

5 SRI MUKHA 47 6% CPF1FT 11354AA CARRIAR SHAFT PINION NOT ANSWERING New Spline rolling corrected

6 ROHIT SPRINGS 44 5% 2R8U,2S3U &F6RU RETAINER TWIST&BEND Current Regular sorting

7 UPASANA 37 5% F7RU 11A121CA PLUNGER Crack Current Under Analsysis

8 RAMSAYS 27 3% CPAT4C 11091AA THRU BOLT THREAD DAMAGE Current Dog pointing will be provided.

9 TI METAL 24 3% VPF7RU 11A176BA, CP7C3U 11A176AA SOL FRAME M6 THREAD MISSING,

PCD NOT ANSWERING Current

PY available in line for thread sensing, Two hole piercing tool corrected.100% inspection introduced for both criteria.

10 CHENGDU 11 1% CP6PSS 11A176AA1 SOL FRAME M5 THREAD,PLATING, DAMAGE New Regular sorting

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SPE - MISSPE - MIS

HighlightsHighlights

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Highlights of Apr 06th - Apr 10th Plan for week of Apr 13th - Apr 17th

1. Willpower Nano Pl.Ring &Carrier rod PSW signed

1. ESM frame welding PPAP at TI.

2. Vimalesh – Fresh lot received 2. F6RU Avo spring clearance.

3. AVO & Baumann spring comparison completed. 3. Regular KVS visit for quality improvement.

4.Panther pinion analysis at Upasana. 4. Ramsays audit open point closure.

MISS:1. Kolektor – Commutator ID undersize.

2. Will power – Push of load low

3. Upasana – Crack issue.

4. TI - PCD not answering.

5. KVS – Low resistance

Support Required:Support Required:

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1. Micro pixel alternate source.

2. Avo carbon eyelet 110 degree implementation.

3. Surge test for KVS

4. ESM Commutator clearance.

5. Flange tool kickoff

6. Armature for necco tools GV tester.

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SPE - MISSPE - MIS

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SPE - MISSPE - MIS

Cost Saving Proposal - SPE Current Model

S. No Cost saving proposal Cost SaveLakhs Resp Status Target

1We are procuring the F6RU planetary gear from SSPl for Rs.7.20 we proposed to Combine the hardening and sintering process in the same, by combining this we can eliminate one process at supplier end.

10.5 SPE

Testing hrs increased by PD.

End of Jun

2 Brush assy -(f6ru-11062-aa)Insulator Pad localisation - From IDI to lamtuf+Venus/Necco who is the supplier for D3 brush assy.

5 SPE Idea dropped and alt RM to be planned April '15

3 localise solenoid bush E9OF -11a186 from IDI USA to Neco (supplying Insul Pad to AVeo for D3 with same material)

3 SPE PPAP lot to be received April '15

4Insul paper for armature is procured from polycom associates in two standard size rolls, This is used for all the models by cutting different width as per our requirement before getting into line. To neglect the cutting process and reduce wastage of paper, we requested supplier to give the samples as per our requirement.

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SPE PPAP completed and PSW signed for 3paper and 2papers timing plan to be received

Completed.

5 Alternate source for starter frame RM, TIMF is procuring RM from TPI presently proposed to use ASPL/TI

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SPE PPAP to be planned for New RM

April '15