1. Presentation

1. Presentation

Gorosabel Group is a modern and innovative business

group with a steady expansion path and has an experience

of over 50 years in business; human values, innovation and

corporate entrepreneurship and the generation of added

value are strategic pillars in its activity . It consists of several

Business Areas led to very different sectors where applies its

extensive experience in industrial automation and as

machinery manufacturers.

With over 80 professionals at your disposal, most university-

educated, and endowed with 3500m2 of facilities, Gorosabel

Group is a well reputed business group, with extensive

experience and able to evolve and respond to new

technologies and the growing needs of its customers.

At present, consists of the following Business Areas:

Gorosabel Automatica

Gorosabel Solar Energy

Gorosabel Aplicaciones Industriales

Gorosabel I+D+I

Gorosabel Aplicaciones industriales is the unit of

Gorosabel Group specialized in customized machinery

development, according to the customers´ needs. As a

manufacturer of customized machines with handling,

automation and robotization systems, offers a complete

solution developing customized machinery for our

customers:

Advising customers on how to optimise the production.

Develops machine-tool control software.

Draws up production process management systems.

In the following slides we show some examples of works

developed

1. Presentation

Handling systems

Automatic flange handling system

For handling steel flanges 150 kg. in weight.

Inlet flange conveyor-store.

NC gantry for feeding, loading and unloading

workpieces on and off the different machines.

Numerically-controlled double-spindle drill.

Press.

Outlet conveyor-store.

2. Handling systems

2. Handling systems

Loading and unloading robot

Robot for automatic loading and unloading of

machines press and transfer.

Inlet belt conveyor-store.

Very few adjustments required when changing the

workpiece model.

Automatic set up of pick-up and release points

according to the new part dimensions.

2. Handling systems

Flange handling system

Maximum piece diameter 1000 mm, maximum weight

1.000 kg.

Loading platform.

Cleaning unit.

Rinsing unit.

Drying unit.

Painting system.

Draining unit.

Store for pieces in drying process.

Checking point.

Exit conveyor unit.

NC gantry X-Y-Z axes with 12.000 x 4.500 x 1.500

working surface.

Gantry equipped with one own-designed hook.

2. Handling systems

Aluminium Rims machining line

Rim loading system with lift that shows the rims raising them from down position to where the rims circulate to the different existing cells. Lineal movement to load the centre-unit and vision.

Centre-unit and vision Once the rim is situated in this unit, it is centred automatically thanks to a universal auto-centring claw system. A vision system is also installed to detect non correct rim types. If the model is the correct one, an automatic facing system starts taking into account the po-sition where the drilling process for valve will be done.

Handling Robot 6 NC Axis robot equipped with a pneumatic auto-centre gantry that feeds a lathing machines and a machining centre. The rim that has been oriented in the centre-unit and vision is loaded in both machines for the total machining process.

NC lathe

Machining Centre

Exit conveyor unit The robot puts the finished rims in the exit conveyor that takes them out of the line.

2. Handling systems

Machining machinery

Automatic machining of rotation parts

Workpiece outside diameters ranking from 20 to 120

mm.

Automatic loading and unloading by means of a

numerically-controlled double-clamp gantry.

Vibrating belt conveyor.

High-speed spindle.

3. Machining machinery

3. Machining machinery

Automatic driving nut machining machine

Automatic nut-threading machine for up to 50 mm

diameter and 15 mm lead recirculation ball nuts.

NC horizontal lathe.

The tool is a corrected-form end mill.

Hydraulic workpiece clamping fisture.

3. Machining machinery

Machining centre for flat grinding wheels

Inlet workpiece lift-store.

Rough part measuring system.

NC two-axes gantry.

Unloading gantry.

Workpiece turning unit.

Double horizontal and vertical machining unit.

Outlet conveyor.

3. Machining machinery

Silicon parts machining centre

Numerically-controlled four-axes machining centre.

Tool magazine and automatic tool change.

Automatic laser tool measurement.

High-speed electrospindle.

Interconnected to robot and central management

computer.

3. Machining machinery

Internal diameter mastic sealing machine

Electronic regulation of the putty outlet pressure.

Numerical control-operated vertical movement of the

gun.

Pneumatic dead centre.

Numerical control-monitored rotational speed of

workpiece.

3. Machining machinery

Edge milling machine

9000 mm work surface (machining applications from

3,5 to 12 metros).

Double cross axes.

Double Milling Head.

Piece fixing triple-system.

Protective door for Milling unit.

Long-axis fixing at required distance, pieces loading,

fixing thanks to an hydraulic system, tool rotation, axes

towards movement and piece machining.

Piece unloading.

3. Machining machinery

Polígono Industrial Kurutzgain, 3E-20850 Mendaro (Gipuzkoa) SPAIN

Phone: (+34) 943 744 252Fax: (+34) 943 744 282www.gorosabel.com