1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A...

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Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D Impeller 230HH Actuating cylinder 230E Stator 230I Hydraulic pump 230B Cavitation Plate A Grass rake B Coupling flange * The figure shows a tube-type reversing deflector. In the Jet 230, a round-type reversing deflector can also be used.

Transcript of 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A...

Page 1: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Main structureJET-230 Exploded views

RK/230/EN/1.4 1

1. Main structure

230A Hull 230F Steering nozzle230C Bearing and main shaft 230GT Reversing deflector*230D Impeller 230HH Actuating cylinder230E Stator 230I Hydraulic pump230B Cavitation Plate A Grass rakeB Coupling flange    

* The figure shows a tube-type reversing deflector. In the Jet 230, a round-typereversing deflector can also be used.

Page 2: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Main structureJET-230 Exploded views

2 RK/230/EN/1.4

Page 3: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Frame (230A04 and 230A09)JET-230 Exploded views

RK/230/EN/1.4 3

2. Frame (230A04 and 230A09)

Page 4: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Frame (230A04 and 230A09)JET-230 Exploded views

4 RK/230/EN/1.4

No. Name Code Pcs1 Inspection hatch 10051 12 Hex screw M8 R04080602-1 13 Spacer M8 R10080002 24 Nyloc M8 R31080002 15 Hex screw M10 R04100202 16 Zinc anode 10053 17 Wing screw M10 10089 18 Spacer M10 R10100002 89 Locking plate L0403 110 Seal T0000122 111 Body 230 10010 1  Body 230 10385* 112 Raw water connector 10095 113 Raw water lead-through 10033 114 O-ring T0000027 215 Raw water hose 10048 116 Nyloc M10 R31100002 817 Body spacer M10 R11100002 618 Hex screw M10 R04100602 419 Hex screw M10 R04100502 320** Sliding sleeve 10090 121** Locking ring L0404 122 Hex screw M10 R04100452 123 Steering lever 2 10021 124 Wedge 10022 225 Steering nozzle sleeve 10034 126 Zinc anode K0537 127 Compound bearing H0403 128 Steering shaft 10014 129 Shaft seal T9900020 130 Lead-through 10023 131 Steering lever 1 10019 1

* Included in the 230A09 assembly, Jet-230 (2303-------) units

** Not included in the 230A09 assembly, Jet-230 (2303-------) units

Page 5: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Cavitation plate (230B2)JET-230 Exploded views

RK/230/EN/1.4 5

3. Cavitation plate (230B2)

No. Name Code Pcs1 Hex screw R04080402 22 Body spacer M8 R11080002 23 Zinc anode 60 10054 24 Tooth spacer M8 R12080002 25 Hex screw R04080252 26 Base plate M8 R10080002 27 Cavitation plate support 10128 28 Cavitation plate blade left 10106 19 Socket screw M6 R02060202 410 Socket screw M6 R02060302 211 Cavitation plate K2 10103 112 Locking nut M6 A4 R31060002 213 Cavitation plate blade right 10104 1

Page 6: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Cavitation plate (230B2)JET-230 Exploded views

6 RK/230/EN/1.4

Page 7: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Main shaft and bearings (230C-D40)JET-230 Exploded views

RK/230/EN/1.4 7

4. Main shaft and bearings (230C-D40)

No. Name Code Pcs1 Hex screw M12 R04121302 42 Spacer M12 R10120002 43 Support bearing housing 10117 14 Shaft seal T456810A 15 Bearing L0101 16 Locking ring L0450 17 Spinner nut L0207 18 Nut safety plate L0307 19 Bearing L0122 110 Shaft 10119 111 Shaft seal T9900041 212 Bearing housing 10118 113 O-ring T0000040 114 Shaft sleeve 10052 115 Locking plate 10056 116 Hex screw M10 R04100202 117 Lubrication hose 10018 1

Page 8: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Main shaft and bearings (230C-D40)JET-230 Exploded views

8 RK/230/EN/1.4

Page 9: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Impeller (230D)JET-230 Exploded views

RK/230/EN/1.4 9

5. Impeller (230D)

No. Name Code Pcs1 Adjuster sleeve * *3 Adjuster sleeve extension * *3 Impeller ** **4 Wedge K0202 15 Impeller fastening cone 10102 16 Spacer M10 R10100002 37 Socket screw M10 R01100352 3

* Depends on impeller used.

** Depends on engine power and torque profile.

Table 1. Most common impeller types

Type Code Compatible engines Adjuster sleeves used9” 0 5204-0 Steyr MO144M38,

Steyr MO164M40, FNMHPE150, FNM HPE 170

10057

9” 00A+ 5204-00A+

FNM HPE190, VolvoD3-200

10057

9"00B 5204-00B Steyr MO236K43 100589" BC 5204-00BC Volvo D3-220, Steyr

MO236K4210058+10050

9" 00C 5204-00C SeasAll D170J, SeasAllS250J, FNM HPE250,VW TDI 265-6, SteyrMO256K43

10058+10050

10" 000 5212 Yanmar 4LHA-HTTP 10058+1005011,5" 5211 Yanmar 4LHA-DTP 10058+10050

Page 10: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Impeller (230D)JET-230 Exploded views

10 RK/230/EN/1.4

Type Code Compatible engines Adjuster sleeves used14" 5213 Yanmar 4LHA-STP 10058+10050

Page 11: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Stator (230E and 230E2)JET-230 Exploded views

RK/230/EN/1.4 11

6. Stator (230E and 230E2)

No. Name Code Pcs1 Socket screw M10 R01100452 42 Spring spacer M10 R13100002 43 Spacer M10 R10100002 44 Compound bearing H0401 25 Rear bearing housing 10160 16 Stator 10000 1

Stator 10381* 17 Tooth spacer M10 R12100002** 18 Zinc anode 10053** 19 Hex screw M10 R04100252** 1

* Included in the 230E2 assembly, Jet-230 (2303-------) units

** Not included in the 230E2 assembly, Jet-230 (2303-------) units

Page 12: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Stator (230E and 230E2)JET-230 Exploded views

12 RK/230/EN/1.4

No. Name Code Pcs1 Safety ring 10370 12 Shaft seal T9900030 23 Grease nipple M8 P0402 1

Page 13: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Steering nozzle (230F)JET-230 Exploded views

RK/230/EN/1.4 13

7. Steering nozzle (230F)

No. Name Code Pcs1 Steering nozzle 10049 12 Tooth spacer M10 A4 R12100002 13 Zinc anode 10053 14 Hex screw M10 R04100252 15 Hex screw M10 R04100402 16 Body spacer M10 R11100002 37 Plastic spacer plate H0303 28 A4 sleeve 10026 19 Socket screw M10 R01100402 210 Plastic spacer plate H0301 111 Loop joint RF10SEJR316 212 Locking nut M10 R31100000 113 Hex nut M10 R30100002 214 Clamping screw M10 R05100702 115 A4 sleeve 10025 116 Hex screw M10 R04100602 117 A4 sleeve 10030 1

Page 14: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Steering nozzle (230F)JET-230 Exploded views

14 RK/230/EN/1.4

Page 15: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Tube-type reversing deflector (230GT)JET-230 Exploded views

RK/230/EN/1.4 15

8. Tube-type reversing deflector (230GT)

No. Name Code Pcs1 Tube-type reversing deflector 10096 12 Tooth spacer M10 R12100002 13 Zinc anode 10054 14 Clamping screw M10 R05100402 15 Lifting loop M10 R60100000 16 Compound bearing H0403 27 A4 sleeve 10116 28 Spacer plate H0305 29 Body spacer M12 R11120002 210 Hex screw M12 R04120502 211 Plastic bearing H0102 1

Page 16: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Tube-type reversing deflector (230GT)JET-230 Exploded views

16 RK/230/EN/1.4

8.1. Tube-type reversing deflector cheek plates andaccessories

No. Name Code Pcs1 Spacer M8 R10080002 12 Nyloc M8 R31080002 13 Nyloc M10 R31100002 14 Cheek plate 10097 15 Spacer plate H0303 26 A4 sleeve 10026 17 Hex screw M10 R04100402 18 Cheek plate with hinge pin 10101 1

Page 17: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Tube-type reversing deflector (230GT2)JET-230 Exploded views

RK/230/EN/1.4 17

9. Tube-type reversing deflector (230GT2)

No. Name Code Pcs1 Compound bearing H0401 22 Lifting loop R60100000 13 Tube-type reversing deflector 10382 14 Tooth spacer M10 R12100002 25 Zinc anode 10053 26 Hex screw M10 R04100252 27 Socket screw M10 R01100302 18 Spacer M10 R10100002 19 Compound bearing H0404 210 Joint peg 10383 211 Socket screw M10 R01100502 412 Tooth spacer M8 R12080002 213 Zinc anode 10054 214 Hex screw M8 R04080202 2

Page 18: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Tube-type reversing deflector (230GT2)JET-230 Exploded views

18 RK/230/EN/1.4

9.1. Reversing deflector connecting rod

No. Name Code Pcs1 Connecting rod 10427 12 Nyloc M10 R31100002 23 Joint screw 10406 14 Hex screw M10 R04100602 15 A4 sleeve 10028 1

Page 19: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Round-type reversing deflector (230GK)JET-230 Exploded views

RK/230/EN/1.4 19

10. Round-type reversing deflector (230GK)

No. Name Code Pcs1 Hex screw M12 R04120502 22 Body spacer M12 R11120002 23 Spacer plate H0306 24 A4 sleeve 10078 25 Compound bearing H0402 26 Plastic bearing H0102 17 Round-type reversing

deflector10189 1

8 Tooth spacer M10 R12100002 19 Zinc anode 10053 110 Clamping screw M10 R05100402 111 Lifting loop R60100000 1

Page 20: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Round-type reversing deflector (230GK)JET-230 Exploded views

20 RK/230/EN/1.4

10.1. Round-type reversing deflector cheek plates andaccessories

No. Name Code Pcs1 Spacer M8 R10080002 12 Nyloc M8 R31080002 13 Nyloc M10 R31100002 14 Cheek plate 10098 15 Spacer plate H0303 26 A4 sleeve 10026 17 Hex screw M10 R04100402 18 Cheek plate with hinge pin 10100 1

Page 21: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Hydraulic cylinder (230HH3 and 230HH3B)JET-230 Exploded views

RK/230/EN/1.4 21

11. Hydraulic cylinder (230HH3 and 230HH3B)

Page 22: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Hydraulic cylinder (230HH3 and 230HH3B)JET-230 Exploded views

22 RK/230/EN/1.4

No. Name Code Pcs1 Screw M8 R01080402 12 Nut M8 R31080002 13 Screw M6 R04060802 44 Elastic plate M6 R13060002 45 Lever 10310 16 Cable support 10208 17 Copper seal P0372 18 Reducing nipple P0367 19 Bend P0302 110 Hose shank 12 mm P0307 111 Zinc anode K0538 112 Nut 10091 113 Spacer plate H0304 214 Wedge 10429 215 O-ring T0000028 216 Sealing and bearing set* P9904 1

* Includes all the seals and bearings needed for cylinder repair.

Page 23: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Hydraulic pump (230I3)JET-230 Exploded views

RK/230/EN/1.4 23

12. Hydraulic pump (230I3)

No. Name Code Pcs1 Oil reservoir rack 10543 12 Plug P0707 13 Oil reservoir 10535 14 Oil filter 10560 15 Spring K0703 16 O-ring T0000124 17 Oil reservoir cover 10536 18 Body spacer M5 R11050002 69 Spring spacer M5 R13050002 610 Hex screw M5 R04050252 611 Oil reservoir cap P0345 1

Page 24: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Hydraulic pump (230I3)JET-230 Exploded views

24 RK/230/EN/1.4

No. Name Code Pcs1 Oil pump rack 10138 12 Tightening plate 10136 13 Sleeve 10137 14 Hydraulic pump 5715 15 Belt pulley 10093 16 Socket screw M8 R01080162 37 Hex screw M8 R04080202 88 Hex screw R04080252 19 Spacer M8 R10080002 610 Copper seal P0341 111 Wedge belt 5717 112 Pressure hose P0115 1

Page 25: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Grass rake (A)JET-230 Exploded views

RK/230/EN/1.4 25

13. Grass rake (A)

No. Name Code Pcs1 Nyloc M8 R31080002 42 Body spacer M8 R11080002 43 Grass rake 10108 14 Socket screw M8 R02080402 4

Page 26: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Grass rake (A)JET-230 Exploded views

26 RK/230/EN/1.4

Page 27: 1. Main structure...Main structure JET-230 Exploded views RK/230/EN/1.4 1 1. Main structure 230A Hull 230F Steering nozzle 230C Bearing and main shaft 230GT Reversing deflector* 230D

Coupling flange (B)JET-230 Exploded views

RK/230/EN/1.4 27

14. Coupling flange (B)

No. Name Code Pcs1 Nut M16 R30160002 12 Spacer R11361632 13 Coupling flange * 14 Wedge K0201 1

* The coupling flange is always selected based on the intermediate shaft.

Table 2. Most commonly used coupling flange types

Type Code Intermediateshaft

Din-120 10122 Cardan shaftCV-15 10192 Constant velocity

shaftCV-21 10123 Constant velocity

shaftSAE-1410 10571 Cardan shaftR&D 10281 Flexible coupling

Other intermediate shaft types can also be used, but then an adapter flangemust be installed.