1_-_Analysis_of_Rates
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Transcript of 1_-_Analysis_of_Rates
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Analysis of Price or (Rate)
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It is process of arriving at a correct & reasonable rate per
unit work or supply, for a particular item following its
specification and detailed survey of materials, labour,equipment etc as required for the unit of work and their
prevailing market rates may be called as an analysis of
rate.
Analysis of Price or (Rate)
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Purpose of analysis of rates
a) To determine the current rate per unit of item at the locality
b) It enables the contractor in quoting the appropriate rate for the various items of
construction
c) To fix up labour contract rates.
d) To calculate the quantity of materials and labour strength required for project
planning
e) It is useful for preparing detailed estimates of the proposed project
f) The analysis of rate also helps in the comparison of actual cost incurred with the
estimated cost of work
g) It also enable in comparing the expenditure of the other similar works.
h) In Government organizations, it helps in checking or comparing the rates quoted by
the contractor in the tenders i.e. to determine the viability of rates offered by
contractors.
i) It also helps in arriving at the reasonable rate for different items of construction not
included under the District Schedule of rates (DSR)
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F
actors effecting rate analysis
1. Specification of the item which indicates the quality and proportion
of materials,
2. The methods of construction and protection of works
3. The present rate of materials for the item of work up to the work
site.
4. Daily wages of different categories of labourer at the locality with
their respective outputs
5. The range of lead and lift required for deposition of materials to
carry out the item of work
6. % charge for overheads which includes insurance and other
possibility of theft or loss etc.
7. The range of profit (%)
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The determining the rate per unit of a particularitem of construction after taking consideration offollowing-
The Quantities of materials required and its cost
The cost of labor to be employed The cost of Equipment / hire charge of ordinary and
special tools and plants required
Overhead charges
Establishment charges of Head office of the contractor
The contractor's reasonable profit
How to determine per Unit Rate ofItem
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Analysis of Rate= Direct Cost + Indirect Cost
Direct Cost
Materials + Labor + Tools and Plant (T &P) cost
Indirect Cost
Overhead charges, Establishment charges, Profit
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Material Cost-
Quantities of materials- by taking off quantities of materials
required per unit of item as per specifications
Material cots- rate per unit of material delivered at work site
includes basic cost, freight, sale tax and (transit) insurance charges
if any, loading & unloading charges, internal site shifting charges
if any.
Analysis of Rate= Direct Cost + Indirect CostDirect Cost=Materials Cost +Labour +Tools &Plants
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Labour Cost-
To obtain labour cost, the number and wages of the different
categories of labourers, skilled, unskilled, (mason, carpentor,
mazdoor, khalasi, office boys, helpers etc) required for per unit of
work should be known and this numbers is to be multiplied by
respective wage per day (or per hour).
Analysis of Rate= Direct Cost + Indirect CostDirect Cost=Materials Cost +Labour +Tools &Plants
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Cost of equipments, Tools & Plants (T&P)-Plants used atsite are subdivided into-
Plant used for specific item of work which enables charging cost of
its use to the basic rates of particular item of work Plants like cranes, hoist, scaffolding, staging etc the cost of which
cannot be broken down and allocated to individual item of workand therefore has to be accounted for in overhead.
Cost of plant should include-
Standing Charges-
Interest of capital outlay and depreciation to caterfor replacement cost, major maintenance & repairs
Running cost- Fuel, oil & lubricants, consumables, repairs
Variable cost- setting up the plant, temporary site work required inconnection with use of plant, shifting location etc.
Analysis of Rate= Direct Cost + Indirect CostDirect Cost=Materials Cost +Labour +Tools &Plants
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Analysis of Rate= Direct Cost + Indirect CostIndirect Cost=Overhead +Establishment +Profit
Overhead Charges-
Denotes expenses incurred for a particular job/site by the
contractor but which cannot be conveniently included in basic cost
of specific item of work such as concrete, brickwork etc
Overhead charges are subdivided into-
Fixed or One time expenses- should include for all cost incurred in
initial setting up of efficiently operating work site such as providing
temporary site offices, stores, godown, labour camps, canteen,
fencing, approach road, casting yard, water tanks, curing tanks,
taking utility connections, & demolishing, clearing all temporary
works on completion of work. All expenses incurred on shifting
plants & fares paid to employees for shifting to new sites
(importation & repatriation) are considered as fixed or one time
expenses.
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Overhead Charges-
Variable or time related overheads-
Taxes (Turnover tax, Income tax, Sales tax, duties, royalties etc)
Finance Charges (BG & Interest)
Insurance & risks cost Owning, using & Depreciation of general plant (scaffold, pumps,
hoist, cranes etc)
Staff Salaries & Site amenities
Contingencies
Site office running expenses (stationery, postage, telephone/mobile bills, faxes, tea, refreshment, furniture, equipments (IT
other), accommodation, rent, traveling, tours (site-HO-Site), carhire
Business development expenses
Staff / Labour welfare
Demobilization cost
Following items should not loose sight while totaling up the overheadcharges-
Taxes (Turnover tax, Income tax, Sales tax, duties, royalties etc). In tendering for works for which an impossibly short period of
completion coupled with penalty or pre-assessed liquidateddamages (LD) are stipulated, the contractor may have to bereluctantly work out the likely penalty or damages in advance &include them in overhead cost.
Contractors being pragmatic community may also have to accept
the facts of life & allow for likely expenses on clientsentertaining or miscellaneous BD expenses in overhead cost.
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Analysis of Rate= Direct Cost + Indirect CostIndirect Cost=Overhead +Establishment +Profit
Establishment Charges-
Incurred on running the permanent head office of
builders/contractors firm.
It includes salaries of head office staff, head office running
expenses, maintenance expenses, office furniture, IT services,
depreciation of office building, furniture and other assets, Insurance, legal fees paid to lawyer, professional fees to CA &
consultants, local property taxes, bills
External Client meet, business development expenses etc
Any other expenses coming under HO
Generally % (1% - 5%) on cost of construction (Direct +Indirect
Overhead) are to be made in each tender cost by comparing the annual
turnover of the firm during previous year and its total expenses of the
head office during the previous year.
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Analysis of Rate= Direct Cost + Indirect CostIndirect Cost=Overhead +Establishment +Profit
Profit-
Generally profit of 10% should be considered reasonable for ordinary
contracts after allocating all charges.
For Small jobs 15% profit and for large jobs 8% profit should be
considered as reasonable.
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Important elements to be kept in mind
Basic units of measurement
Conversion factors
Conversion rates Weights of building materials
Weights of steel sections
Output of Plants & Machinery
Labour Constants
Cement Constants
Material Constants
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Some important units & conversion factors
Common units like mm, cm, m, sqm, cum, litres etc
1 guntha= 1089 sqft
40 guntha = 1 acre
1 acre= 4047 Sqm
1 Hectare = 2.47 Acre
1 Hectare = 10000 Sqm
1 brass=100 cft=2.83 cum
Conversion factors- used for converting one unit to another units Conversion of rates- factors used to convert rate from one unit to other
unit
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Weights of building materials
Cement- 1440 Kg/cum
Steel- 7850 kg/cum
Aggregate- 1600-1870 kg/cum
Sand- 1540-1600 kg/cum
Single (3-38mm)- 1460 kg/cum
PCC /RCC- 2240-2600 kg/cum
Bricks- 1600-1920 kg/cum
Lime- 1200-1400 kg/cum
Bitumen- 1040 kg/cum
Paint- 960 kg/cum
Petrol- 690 kg/cum
Diesel 960 kg/cum
Soil/Earth 1410 -1840 kg/cum
Water 1000 kg/cum
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Standard Output of plants-road works
Activity Equipment Name UnitProd.
Norm
Excavation
Excavator-90cum/hr m3/hr 72
Embankment with Borrow Area
Vibratory Compactor (for
earth-120 cum/hr) m3/hr 90
Motor Grader m3/hr 130
Crowler Dozers m3/hr 200
Tractor with Disc Horrow m3/hr 160
Water Tanker m3/hr 75
Embankment with Pond Ash
Vibratory Compactor m3/hr 90
Motor Grader m3/hr 130
Crowler Dozers m3/hr 200
Tractor with Disc Horrow m3/hr 160Water Tanker m3/hr 75
Embankment with Roadway Excavation
Vibratory Compactor m3/hr 90
Motor Grader m3/hr 130
Crowler Dozers m3/hr 200
Tractor with Disc Horrow m3/hr 160
Water Tanker m3/hr 75
Subgrade
Vibratory Compactor m3/hr 90
Motor Grader m3/hr 130
Tractor with Disc Horrow m3/hr 160
Water Tanker m3/hr 75DL
Vibratory Compactor m3/hr 90
Grader m3/hr 100
Water Tanker m3/hr 75
DL / GSB Plant m3/hr 77
Wheel Loader m3/hr 77
G.S.B
Tandom Roller (120 cum/hr) m3/hr 90
Grader m3/hr 100
Water Tanker m3/hr 75
DL / GSB Plant m3/hr 77
Wheel Loader m3/hr 77
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Act
v
ty
e t Na e U
t
r
N
r
WMM
WMM Plan
-150
PH
3
hr 53
WMM Pa
er(Non Seno
r)
3
hr 60
ando Roller(120 cu
hr)
3
hr 90
WheelLoader
3
hr 77
r
e C
at
i
u
en spra
er
2
hr 500
Tack C
at
i
u
en spra
er
2
hr 500
DBM
Ho
Mi
plan
-100 TPH
3
hr 42
D
M Pa
er(Sensor)
3
hr 42
Tanda Roller
3
hr 26
Pneu
a
ic TyreRoller
3
hr 54
WheelLoaders m3
hr 40
Wa
erTaner m3
hr 4!
DBC
Ho
Mi
plan
-100 TPH m3
hr 42
D M Pa
er(Sensor) m3
hr 42
Tandam Roller m3
hr 26Pneuma
ic TyreRoller m3
hr 54
WheelLoaders m3
hr 40
Wa
erTan
er m3
hr 4
C
crete B 1 (30 C /Hr )
a
ching Plan
No.1 m3
hr 25
Transi
Mi
ers 6 cum cap m3
hr 4
MobileConcre
e Pumpwi
h m3
hr 24
Concre
e Pump m3
hr 20
D " C
Dumpers m3
hr 5
SensorPa
er m3
hr 85
Tandum Roller m3
hr 43
Wa
erBowsers m3
hr 43
QC
Dumpers m3
hr 5
Slip#
orm Pa
erwi
h Sprader, m3
hr 85
$
ca
a
or m3
hr 85
Wa
erBowsers m3
hr 75
l
%
1000
Soilmec PilingRig Lm/hr 3
Casagrande PilingRig. Lm/hr 1
Ben
oni
e Mi
er 2
Ben
oni
e Pump 2
Bull Dozer
D155-320HP m3/hr 75D80-190HP m3/hr 75
HM do&
erD6H-165 m3/hr 45
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Concrete Mixers
Concrete Mixers
Capacity of perbatch in cft ofdry & wet mix 7/5 10/7 14/10 18/12 21/14
Batch output in cum (yeild) 0.14 0.2 0.28 0.34 0.4
No of batches percum 7.14 5 3.57 2.94 2.5
Time in min /cum (3min/cycle) 21.42 15 10.71 8.82 7.5
Output in cum/hr 2.8 4 5.6 6.8 8
Capacit of Mixer
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Formwork Constants
I Girder 5.8 o 6.8 sq per cuo id Slab 1.5 sq per cu
eck Slab 3.5 sq per cu
iaphrag wall 3.8 o 4.2 sq per cu
Frictionslab 5.8 to 6.1 sq per cu
Beam 3.7 to 4 sqm per cum
Box Girder 4 sqm per cum
Diaphargm 7.3 to 7.4 sqm per cum
Pedestal for Bearing 5.3 to 5.4 sqm per cum
Crash Barrier 5.5 to 6 sqm per cum
Well Curb 2 to 3 sqm per cum
Well Cap 0.35 to 0.5 sqm per cum
Well Steining 1.45 to 1.8 sqm per cum
OpenFoundation 1.5 to 1.6 sqm per cum
Pier - 2 m dia 2 to 2 sqm per cum
Pier- 2.3 m dia 1.75 to 1.8 sqm per cumPier Cap 1.6 to 1.75 sqm per cum
Pile Cap 2.4 to 2.8 sqm per cum
Solid RCC Wall typesubstructure 7 to 7 sqm per cum
Wing Wall (PCC) 1.55 to 1.6 sqm per cum
Box Culvert 1m x 1m 2.6 to 2.75 sqm per cum
Shutte e uirme t / Cum of Concrete
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LabourOutput Constants-
TaskWork- Quantity of work which can be done by an artisan or
skilled labour for working of 8 hrs a day.
Earthwork
Concrete works
Brickwork
Roofing
PlasteringFinishing
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Cement Constants
CEMENT CONTENTS IN CONCRETE MI
Grade of
concrete
Minimum
cement content
presently
adopted in India
(kg/m3)
As per
British
Practice
(kg/m3)
M-15 250
M - 20 290 225
M - 25 310 250
M - 30 325 275
M - 35 350 300M-35 Pile 440 -
M - 40 375 325
M - 45 440 350
DLC 150 150
PQC 360 400
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