00-V017 Internal Quality EHS Audit Procedure Rev 180311

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    DOCUMENTATION CONTROL

    Class Description : 00 POLICY / SYSTEM Doc No. : 00 V017

    Document Description : INTERNAL QUALITY/EHS AUDITPROCEDURE

    Revision : 18/03/11

    Page : 1 of 5

    Requesters Name : Nguyen Thanh Hai SIGNATURE :

    Requesters Plant : CROWN Beverage Cans Saigon Limited.

    REVISION HISTORY

    Revision Requester Description Of Change

    10/11/99 Le Thanh Lam New Document

    20/10/00 Le Thanh Lam Revised Document

    26/11/01 Le Thanh Lam Revised Document

    01/10/04 Nguyen Thanh Phong Revised Document

    15/02/06 Nguyen Thanh Phong Add new logo

    06/08/07 Nguyen Thanh Hai Revision

    18/03/11 Nguyen Thanh Hai See below

    DOCUMENTATION CHANGE APPROVAL

    Initiate Change Obsolete

    Reasons :

    1. Amend in section 1.1

    2. Add new in section 3.5, 3.6, 3.7

    Approval Name Signature DatePlant Director Nguyen Ngoc Minh

    General Director Nguyen Minh Trung

    All information herein is company proprietary and property of CROWN Beverage Cans Saigon

    Limited. It shall not be reproduced or copied unless as expressively permitted or directed by Crown Asia

    Pacific Holdings, Limited.

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    Title: Doc no. : 00-V017

    INTERNAL QUALITY/EHS AUDIT

    PROCEDURE

    Revision : 18/03/11

    Page : 2 of 5

    1.0 Purpose

    1.1 Evaluate the conformance of the building, application, maintain and improvement of the

    Quality Management System (QMS) and Environment Health Safety (EHS) system

    according toISO 9001:2008, ISO 14001:2005 and OHSAS 18001:2007, CROWN QMS

    and EHS

    1.2 Create the basic for improving the QMS and EHS

    2.0 Scope

    Apply to CROWN Beverage Cans Saigon Limited. (CBCS)

    3.0 Reference3.1 Quality Manual: (Doc.# 00-V001)

    3.2 EHS Manual: (Doc.# 00-V027)

    3.3 Corrective and Preventive Action Procedure: (Doc.# 00-V014)

    3.4 Internal Quality / EHS Audit Summary Report (Form.# V-Q002)-Class 10

    3.5 ISO 9001:2008 Clause 8.2.2

    3.6 ISO 14001:2005 Clause 4.5.5

    3.7 OHSAS 18001:2007 Clause 4.5.5

    4.0 Definition

    C.A.R: Corrective Action Request

    5.0 Responsibility

    5.1 The Management Representative (MR) is accountable for the overall effectiveness of

    the internal quality/Environment Health and Safety (EHS) audit system and report it to

    Top Management.

    5.2 Audit Team Leaders and Internal Auditors are responsible to coordinate the

    implementation of this system.

    6.0 Procedure

    6.1 Annual Plan for Internal Quality/EHS Audit6.1.1 Internal audit (Cross audit between CROWN plants is considered Internal

    Audit) shall be carried once (one round) at least three a year for QMS and at

    least one a year for EHS. The MR shall set up an annual quality/EHS audit plan.

    The plan shall be approved by the General Director and distributed to all

    Department Heads. In addition to quality/EHS audit rounds to carry out the

    annual quality/EHS audit plan, CBCS may carry out other internal quality audit

    rounds such as:

    6.1.1.1 When required as a condition of a contract

    6.1.1.2 When there are important changes in the organisation structure or in

    quality/EHS procedures.

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    INTERNAL QUALITY/EHS AUDIT

    PROCEDURE

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    6.1.1.3 There are indications about non-conformance in quality/EHS recordings,

    degradation in product quality or the quality/EHS system itself.

    6.1.1.4 As follow-up actions to corrective and preventive action

    6.1.2 A planned annual audit round may be varried in implementation time by a

    month (due to unseen reason). Internal quality/EHS audit in CBCS is aimed at

    fully meeeting the requirements of the standard in all departments and units.

    Audit frequency is not fixed, but varied according to the need in application of

    the quality/EHS system and the amount of non-conformance uncovered, the

    audit must be carried out at least once before an external system audit.

    6.2 Internal Quality/EHS audit plan for each audit round

    Base on the Annual Quality/EHS Audit Plan, MR will inform and assign responsibility

    of Audit Team to conduct audit in which audited departments or sections

    6.3 Method of implementing the Audit

    The audit team shall be responsible for reviewing non-conformce reports from past

    audits. In general, an internal quality/EHS audit must pass through the following

    stages:

    6.3.1 An opening meeting in order to inform the audited unit of:

    6.3.1.1 The objective of the audit

    6.3.1.2 Introducing auditors with the head of the unit being audited

    6.3.1.3 Brief presentation of the method and procedure to be followed in the

    internal quality/EHS audit

    6.3.1.4 Confirmation of the content of the audit

    6.3.1.5 Confirmation on the starting and finishing times of the audit

    6.3.1.6 Clarification of all points in the audit program

    6.3.2 Collection of evidence

    Evidence of conformance shall be collected by internal auditors. During the

    audit, the auditor may change the plan and content of the audit (with agreement

    from the head of the unit/department being audited) if this is found better

    serving the purpose of the quality/EHS audit. The auditor must explain the

    reason for the change in the audit plan or content to the unit being audit

    6.3.3 Audit observations

    6.3.3.1 All observations and evidence must be recorded during the auditing

    process. The auditors will present his or her observation to the person

    in charge of the audited unit and obtain agreement about the

    observation and non-conformance.

    6.3.3.2 Observations and non-conformance shall be identified by the

    corresponding requirements of the standard or against other reference

    document.

    6.3.4 Report processing

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    INTERNAL QUALITY/EHS AUDIT

    PROCEDURE

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    Auditing team shall record the audit content (corresponding to the

    chapters of standard) and all main observations in the Internal Audit Report (01-

    GEN-A001). Depending on the types and the level of the non-conformity,

    auditors will record in the corresponding column. Then, the non-conformance

    shall be recorded in a Corrective Action Request (V-Q003) Completion

    deadline shall be agreed by both of the auditors and Audi tees. The person in

    charge of the unit being audited shall sign acceptance on the Internal Audit

    ReportandCorrective Action Request together with the auditors.

    6.3.5 Internal Audit Reports is completed by Auditor and Department Head then

    transferring to MR.Corrective Action RequestNon-conformance reports (if any)

    are transferred to related department/unit.

    6.3.6 The head of related department together with CAT Leader (If necessary) should

    analyses to find out the root cause of the non-conformance and to take the

    corresponding corrective actions according to Corrective and Preventive Action

    Procedure 00-V014. Heads of department shall assign people to carry out the

    corrective actions.

    6.3.7 After completing the corrective action, the person responsible shall return the

    Non-conformance report to the Quality Manager/EHS Officer and sign in the

    Non-conformity record register.

    6.3.8 The person who is responsible for the follow up to ensure on-time completion

    of the corrective action, should mark result of observation in the in CorrectiveAction Request(forthe non conformance) and send them to Quality Manager.

    6.3.9 The MR together with CAT Leader will assign members to evaluate the

    effectiveness and efficiency of the corrective action within 3 months of its

    completion. The result of the evaluation must be recorded in Corrective Action

    Request.

    6.3.10 Summary of the audit round

    After each round of internal audit, the MR shall summarize all the audit reports

    and establish the Summary of internal quality/EHS audit round Form.#V-Q002.The number of non-conformities (actioned and not yet actioned),

    implementation results as well as effectiveness and efficiency between twoManagement Review meetings. This summary report shall be reported to the

    nearest Management Review meeting.

    7.0 Attachment

    7.1 Audit Flowchart

    8.0 Environment, Heath and Safety

    8.1 Auditor should follow EHS requirements at the place audited

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    Title: Doc no. : 00-V017

    INTERNAL QUALITY/EHS AUDIT

    PROCEDURE

    Revision : 18/03/11

    Page : 5 of 5

    AUDIT FLOWCHART

    (C.A.R CLOSED)

    ATTACHMENT 1

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    AUDIT SCHEDULE PLANNED

    AUDITORS NOMINATED

    AUDIT DATE ANNOUNCED

    AUDIT CONDUCTED

    REPORT ISSUED

    CORRECTIVE ACTION REQUESTED

    FOR MAJOR NON-CONFORMANCE

    NON-CONFORMANCE AGREED

    (BY DIRECTORS, MANAGERS)

    RE-AUDITDEFICIENCIESTO CLOSE

    CORRECTIVE ACTION REQUESTED (C.A.R)

    SUBMIT TO MANAGEMENT

    TEAM TO REVIEW

    (C.A.R CLOSED)

    (C.A.R NOT CLOSED)