| GB | PROCESS CONTROL AND AUTOMATION

1�

Feed mill in Italy.

Silo project in Russia.

Drying & cleaning plant

in Ukraine.

Motor Control Centre.

Cimbria automation systems

provide easy overview

of plant processing.

1�

Feed mill in Italy.

Silo project in Russia.

Drying & cleaning plant

in Ukraine.

Motor Control Centre.

Cimbria automation systems

provide easy overview

of plant processing.PROCESS CONTROL AND AUTOMATIONProcess control is the ‘central nervous system’ that controls processes during operation. Since 1975, Cimbria has developed and integrated effective and reliable control systems into projects.

The plant installations supplied by Cimbria combine in-house manufactured equipment based on core technologies with thorough expertise on crops, processes, technologies and systems, thus ensuring that the best level of automation is always achieved in controlling all processes. This is your guarantee that all installed machines operate at their optimum

performance thereby ensuring the best economy of the entire system throughout the complete lifetime of the plant.

With Cimbria’s total project competencies, we provide our customers with high levels of reliability, comfort and respon-siveness for their projects. Our staff of technical and electrical engineers, PLC and SCADA programmers and skilled service personnel ensure that qualified expertise will be applied to all aspects of your projects and will secure the complete integra-tion and co-ordination of all functions and components.

CIMBRIA | TURNKEY | PROCESS CONTROL AND AUTOMATION | 3 |

PROCESSCONTROL AND

AUTOMATION

The benefits of being a turnkey partner encompass design and execution, as well as subsequent servicing when the need for this arises. This includes both onsite and online servicing.

Climate change, rising energy prices and limited resources of fossil fuels urge us to utilise energy even better than before. For many years, Cimbria has been exploiting opportunities to minimise energy consumption in order to secure a cleaner environment, whilst saving money for our customers.

OUR SUPPLY – YOUR BENEFITS Competent in-house project team High quality platform based on standardised software Increased plant performance Full range of services Fully automated process control in turnkey plants Expertise in every detail Optional upgrade to the latest technology at all times Flexible and scalable plant design for future expansion

and modification Smooth operation with minimised downtime Online service

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TECHNICAL ENGINEERING BASED ON IN-DEPTH PROCESS KNOWLEDGECimbria process control and automation systems ensure homogeneous and confident production at all times. However, supplying control and automation system integration means more than simply delivering and installing the electrical equipment. Our understanding of the process, the machinery and the electrical requirements enables us to supply customised solutions with built-in process knowhow.

By taking a starting point in the client’s plant installation and ERP system, we design and supply a control system that interacts with the client’s system by collecting and distributing information between product, system and machinery for optimized plant performance.

Our highly experienced electrical engineers are always at your disposal to offer advise and in-depth process knowledge which will lead you throughout the design phase and help you gain a complete overview of your plant’s current and future electrical requirements.

Depending on your project requirements, we can combine packages with basic and detailed engineering. We offer extensive experience in all areas of electrical engineering.

KICK-OFF MEETING

CONCEPTUAL DESIGN

DETAILED DESIGN

SUPPLY AND INSTALLATION

DOCUMENTATION

HAND OVER

CO

NTR

OL

& A

UTO

MA

TIO

N

TECHNICAL ENGINEERING

PLC


AUTOMATIC LINE START

ENERGY OPTIMISER

MANUAL OPERATION

DATABASE (SQL)

TRACEABILITY

SERVICE PLANNER

SCADA

COMM.TO ERP

MES

PLC SYSTEMS

INDIVIDUAL SOLUTIONS BASED ON STANDARD SOFTWAREThe plant’s machinery and equipment are controlled by PLC systems adapted to the size and configuration of the supplied system.

With a starting point in standard software, we design a safe and flexible processing system that meets the requirements of the individual client.

Cimbria’s Turnkey contracts include PLC and SCADA for process control and electrical panel installations such as main distribution panels (MDP), power-factor correction panels and motor starter panels (MCC). Our in-house electrical engineers not only have expertise in the complete design and execution of electrical facilities and process control, but are also able to adapt and design systems with new or existing machinery.

SCADA SCREEN DUMP

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SCADA SYSTEM

The SCADA system can be supplied for all applications and ensures optimum supervisory control and data acquisitionOur preferred system is WinCC from Siemens: a powerful, user-friendly, high performance PC based Human-Machine Interface (HMI) together with Microsoft Windows.

The plant will be controlled by the operator from one or more operator stations, touch screens, etc., with a tailor-made system for operating, monitoring and providing alerts. Status for all machines is displayed directly by a colour change on each machine symbol.

FUNCTIONS OF THE SCADA SYSTEM Automatic operation Manual operation Alarm log Communication to ERP Automatic line start Traceability Service planner Spare parts list Preventive, corrective and remedial maintenance Economic overview of operating and service costs

SCADA SYSTEM FOR OPERATING AND MONITORINGThe SCADA system is tailor-made for operation, monitoring and providing alerts, and it can be controlled and managed by the operator from one or several locations. To secure daily operation, all routes and operations are saved and stored and can be easily accessed.


DATA ACQUISITIONCimbria ensures it remains at the cutting edge of data acquisiton by providing computer systems which, in conjunction with weighing machines and SCADA systems, can log, store and process data concerning material transactions to and from storage facilities, as well as additions and partitioning during the production process.

TRACEABILITY Grain represents great value, and therefore traceability is becoming increasingly important. A well-tested and stable database system is normally built in Microsoft SQL. Logging is typically done using a barcode system, but other systems such as RFID systems are also available.

SERVICE PLANNERTo minimise the risk of breakdowns and plantdowntime, operating statistics on each machinecan be set and monitored, thus enabling scheduledservice and preventive maintenance to becarried out in a timely fashion.

MANAGEMENT INFORMATION SYSTEM

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ELECTRICAL PANELS

ELECTRICAL PANELSAt Cimbria, we are specialists in designing and producing electrical panels. Our panels are produced using electrical components from well-reputed suppliers, thus ensuring high-quality units, long service life and easy availability of spare part.

Each panel is supplied in type-tested modular systems, complying with national, European and international norms and standards. In addition, we have extensive experience of regional requirements and demands around the world. All our panels are supplied with comprehensive documentation.


ELECTRICAL INSTALLATIONSOur in-house electrical engineers calculate the entire installation from cable tray, main cables, control cables, networks, lighting calculations, safety switches, etc., with all statutory documenta-tion. Our supervisors cooperate with local companies wherever possible to ensure that we comply with applicable regulations.

IN-HOUSE DISCIPLINES: Connection to the MV utility distribution network Connection to the LV utility distribution network LV distribution Protection against electric shocks Overvoltage protection Energy efficiency in electrical distribution Power factor correction Telephone systems Network systems Earthing, lightning protection Aircraft warning system

ELECTRICAL INSTALLATIONS

SERVICE

Service contract between

The customer

and A/S Cimbria

This contract is made with reference to terms and conditions on the following pages.

By signing this document, the service agreement will be concluded.

Service contract is valid from date

01.01.16 to date 31.12.18

Best regards

A/S Cimbria

___________________________

___________________________

Customer

E

ggert Nissen

Business Area Manager

After Sales Service

A/S Cimbria

CIMBRIASERVICE

AGREEMENT

CIMBRIA SPARE PARTS CO

NS

ULTIN

G CIM

BRIA SPARE PARTS CONSULTING

C

IMB

RIA

S

PAR

E PA

RTS

C

ONSULTING

SERVICE

Q U A LIT

Y

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SERVICE AND SUPPORT

SERVICING THE PLANT CONTROL SYSTEMProcess control provides the first indication of errors at a plant and an additional clue to localising the specific error. Cimbria’s service staff are widely experienced in localising and handling all system errors and we place this experience at the immediate disposal of our customers. As all our SCADA systems are internet-linked, we can be online within a few minutes, regardless of where in the world a system is located.

Efficient after-sales service minimises downtime and production losses. Cimbria has distinguish itself by offering exclusive after-sales service, thus providing the customer with well-qualified assistance at all time.

OUR SERVICE AGREEMENT CAN INCLUDE:

consultation 24 / 7 online service onsite service remote control database trouble-shooting documentation training


TRAININGAs part of our dedication to continuous improvement, we have established Cimbria testing and training centres for the education, instruction and training of all personnel who will subsequently be working with our systems on a daily basis.

At the training centres, we hold both general courses and individually designed courses that are customised with regard to quality personnel for the commissioning, operation and maintenance of systems.

DOCUMENTATIONEvery single system is unique, and hence is delivered with specially adapted technical documentation that contains a complete installation manual with detailed instructions concerning its operation and a detailed maintenance guide. As a supplement to personal advice, the manual offers rapid clarifications of possible questions, while at the same time ensuring proper operation. We always maintain complete documentation for each individual system.

SERVICE AND SUPPORT

CIMBRIA.COM

A/S CIMBRIA

Faartoftvej 22P.O. Box 40, 7700 ThistedDENMARKPhone: +45 96 17 90 [email protected] www.cimbria.com

SOLUTIONS. TOGETHER.

Cim

bria

In-h

ouse

07.

16

| GB | PROCESS CONTROL AND AUTOMATION

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