- CBC · • Modular terminal blocks • Monitoring • PCB terminal blocks and PCB connectors ......

26
ways to improve your industrial applications Always up-to-date, always available. Everything you’ll need to know about our products, our solutions and our service is right here: www.phoenixcontact.com Product range • Cables and connectors • Connectors • Controllers and PLCs • Electronic reversing contactors and motor controls • Electronics housing • Ethernet networks • Fieldbus components and systems • Functional safety • HMIs and industrial PCs • I/O systems • Industrial communication technology • Industrial lighting • Installation and mounting material • Marking and labeling • Measurement and control technology • Modular terminal blocks • Monitoring • PCB terminal blocks and PCB connectors • Power-supply units and UPS • Protective devices • Relay modules • Sensor cables and connectors • Software • Surge protection devices • System cabling for DCS and PLC • Tools • Wireless data communication USA PHOENIX CONTACT P.O. Box 4100 Harrisburg, PA 17111-0100 Phone: 800-888-7388 717-944-1300 Technical Service: 800-322-3225 Fax: 717-944-1625 E-mail: [email protected] Website: www.phoenixcontact.com L003432A:01.15 © 2015 PHOENIX CONTACT Canada PHOENIX CONTACT Ltd. 8240 Parkhill Drive Milton, Ontario L9T 5V7 Toll Free: 800-890-2820 Phone: 905-864-8700 Fax: 905-864-7900 E-mail: [email protected]

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Page 1: - CBC · • Modular terminal blocks • Monitoring • PCB terminal blocks and PCB connectors ... tool less process without the need to shut down the controller or process. ... •

ways to improve your industrial applications

Always up-to-date, always available. Everything you’ll need to know about our products, our solutions and our service is right here:

www.phoenixcontact.com

Product range

• Cables and connectors• Connectors• Controllers and PLCs• Electronic reversing contactors and

motor controls• Electronics housing• Ethernet networks• Fieldbus components and systems• Functional safety• HMIs and industrial PCs

• I/O systems• Industrial communication technology• Industrial lighting• Installation and mounting material• Marking and labeling• Measurement and control technology• Modular terminal blocks• Monitoring• PCB terminal blocks and PCB connectors• Power-supply units and UPS

• Protective devices• Relay modules• Sensor cables and connectors• Software• Surge protection devices• System cabling for DCS and PLC• Tools• Wireless data communication

USAPHOENIX CONTACTP.O. Box 4100Harrisburg, PA 17111-0100Phone: 800-888-7388 717-944-1300Technical Service: 800-322-3225Fax: 717-944-1625E-mail: [email protected]: www.phoenixcontact.com

L003432A:01.15 © 2015 PHOENIX CONTACT

CanadaPHOENIX CONTACT Ltd.8240 Parkhill DriveMilton, Ontario L9T 5V7 Toll Free: 800-890-2820Phone: 905-864-8700Fax: 905-864-7900E-mail: [email protected]

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A note on Cabinet Essentials

In support of the highlighted

products, we have created a

graphic that represents other

complementary control cabinet

products: Cabinet Essentials.

These four product areas – Tools

and ferrules, Identification printers,

software/identification markers and

labels, and cable management and

installation – serve as a synergistic

enhancement to our “10 ways to

improve your industrial applications.”

PHOENIX CONTACT 1

Top 10 ways to improve your industrial applications with Phoenix Contact

Table of contents

1. Power Supplies . . . . . . . . . . . 2 QUINT IQ and QUINT UPS . . 4

2. Push-in technology . . . . . . . . 6

PLC Relays . . . . . . . . . . . . . . . . . 8 PT terminal blocks . . . . . . . . .10 VIP-PT: Varioface . . . . . . . . . .12

3. Terminal blocks . . . . . . . . . .14 UT screw-connection

terminal blocks . . . . . . . . . . . .16

4. Surge protection. . . . . . . . .18 PT-IQ . . . . . . . . . . . . . . . . . . . .20

5. Safety . . . . . . . . . . . . . . . . . . .22 PSR-MXF multifunctional

safety relay . . . . . . . . . . . . . . . .24

6. Cables and connectors . . .26 North American Cordsets . . .28 Heavycon connectors . . . . . . .30

7. Signal conditioners . . . . . . .32 MINI Pro . . . . . . . . . . . . . . . . .34

8. Wireless . . . . . . . . . . . . . . . .36 Radioline . . . . . . . . . . . . . . . . .38

9. Security . . . . . . . . . . . . . . . . .40 mGuard Secure Cloud . . . . . .42

10. Industrial PCs . . . . . . . . . . .44 Designline . . . . . . . . . . . . . . . .46

8

5

7

2

4

6

10

91Power supplies

Security

Wireless

Safety

Signal conditioners

PT technology

Surge protection

Cables and connectors

Designline

Phoenix Contact strives to develop trusting

customer partnerships, constantly expanding

our product offerings and providing innovative

solutions. Our complete line of control cabinet

products includes components and systems

solutions for industrial automation, power

supply, equipment construction and in-building

installations, as well as mechanical and plant

engineering applications.

From time-saving push-in technology to the

reliability of our power, surge protection, and

communications offerings, Phoenix Contact

products are designed to meet your needs.

Compact design and multi-functional products,

maximize your cabinet space. Our innovative

products increase efficiency and productivity,

improving your overall industrial applications by

saving you time, space, and money.

Cabinet Essentials

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Terminal blocks

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PHOENIX CONTACT 3

Power suppliesQUINT Power improves industrial applications by providing maximum functionality to permanently supply power to the control cabinet

The QUINT IQ is the only industrial UPS solution that

offers both UL508 and Hazardous Location listing on

energy storage devices. The QUINT IQ UPS is designed for

maximum system reliability upon an extended power loss

event. With automatic battery recognition and predictive

maintenance indication, set-up is intuitive. With the IQ

functionality, the UPS constantly monitors the battery for

health, lifespan and functionality. Battery replacement is a

simple hot-swap, tool less process without the need to shut

down the controller or process. The QUINT IQ is also

capable of initiating a controlled shutdown of an industrial

PC as well as restarting it without involvement from the

operator making the QUINT IQ UPS a reliable, hands-

free solution.

Product highlights:• Controlled shutdown of industrial PC

• Assignable status contacts

• Multiple levels of diagnostic feedback

• 24 V DC and 120 V AC versions available

• 120 V AV version is a pure sine-wave output

• Valve-regulated lead acid, Lithium-Ion, and Ultra Capacitor

energy storage products available

• Easy battery maintenance

• Free software for configuration and data logging

• Modbus RTU and TCP/IP communication

The QUINT SFB utilizes advanced functionality in a compact,

industrial power supply to provide total power assurance for

demanding applications.

Reliability of the DC power bus is paramount in continuous

process and high-value applications. QUINT SFB provides

a robust output with up to 150 percent of its rated power

permanently supplying enough energy for even the most

demanding loads. With patented Selective Fuse Breaking

(SFB) technology and multiple levels of diagnostic feedback,

the QUINT SFB family of power supplies is the most reliable

option available.

Product highlights:• Patented Selective Fuse Breaking (SFB) technology to

reliably trip Thermal Magnetic Breakers

• Up to 150 percent permanent Power Boost for energy-

hungry loads

• Multiple levels of diagnostic feedback

• Available in output voltages from 5-56 V DC

• Wide-range input voltage ensuring operation in

any location

2 PHOENIX CONTACT

QUINT SFB QUINT IQ

www.phoenixcontact.com/quintIQ

www.phoenixcontact.com/powersolutions

Phoenix Contact Youtube page: search “QUINT IQ”

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PHOENIX CONTACT 5

A water utility’s inefficient AC-AC power UPS system failed about every three years, resulting

in a critical radio system also failing. To upgrade the system, Phoenix Contact’s QUINT UPS-

IQ was selected. The QUINT UPS-IQ has intelligent battery modules that answer common

reliability questions:

• Is the battery fully charged?

• How long will the battery backup last?

• Does the battery need replacement?

• Can the aging battery still supply the proper amount of energy?

A Phoenix Contact ILC controller speaks to the UPS through a Modbus TCP/IP interface.

The utility can control the ILC as it would any other PLC, allowing the relay to interrupt UPS

line power and allow periodic battery tests. The modular, DIN rail-mountable QUINT UPS-IQ

fit nicely in the racked radio cabinets. The utility also installed the proper Phoenix Contact surge

protection, extending the UPS warranty to five years. Phoenix Contact components also meet

higher temperature requirements, translating to higher reliability and longer lifespans.

• Oil and Gas

• Alternative Energy

• Automotive

• Petrochemical

• Electrical Equipment

• Process Control

• Machine building

• Pharmaceutical

• Water/Wastewater

4 PHOENIX CONTACT

Application spotlight Industries

• MAINS PLUGTRAB surge protection

to upgrade to unconditional five-

year warranty

• Fuses for the input of the power supply

• Upstream and downstream

circuit breakers

• VIP power distribution module for easy

connection of multiple DC branch wiring

Can the QUINT SFB’s be used in a -40°C application requirement?Yes, the QUINTs have been tested for a -40°C cold start.

Are the connectors plug-in or PCB mount?The connectors are plug-in up to and including 240 W models. After 240 W the

connectors are PCB mount.

What physical design aspects allow the QUINT SFB to be resistant to environmental stress?The QUINT is environmentally robust as it was designed with the

following advantages:

• Zinc plated sheet steel housing

• Nickel plated cooper screw terminals

• Die-cast zinc mounting foot

Complementary productsFrequently asked questions

Quint IQ UPS and Quint SFBFor the highest reliability of the DC bus

BLUEMARK CLED

• UV technology to print on

plastic terminal block labels

• Permanent print that is

resistant to solvents

• Print up to 10,000 markers

per hour

Hand tools

• Cable cutters

• Wire strippers

• Ferrule and lug crimpers

• Screwdrivers

• Universal cutters and pliers

Semi-automatic tools

• Cutters

• Strippers

• Crimpers

• Strip and Crimp

Raised adhesive labels

• Available in multiple colors

and sizes

• Adhesive, screw mount and

carrier mount

EM-DUO 120/15/GFI

(DIN rail-mounted

power outlets)

• UL listed

• Dual outlet

• Convenient and cost-saving –

no assembly required

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Push-in TechnologyPush-in Technology (PT) improves industrial applications by providing fast, easy, and secure connections

PLC PT relays are equipped with our leg-

spring, push-in-termination technology.

Terminate by simply pushing the wire

into the PT terminal, using very little

force. No tools are required for insertion.

This time-saving connection technology

is enhanced even further with the use of

a ferrule, making connections easy and

reliable. To disconnect, simply insert a

screwdriver into the orange release key,

push, and release the wire.

Our push-in technology creates a high

degree of usability and includes a wide

range of connections, from 26 AWG to

14 AWG wire sizes. PLC PT relays provide

you with a fast, easy, safe connection and

eliminate the need for insertion tools.

Product highlights:• UL-listed, CSA, CE, GOST, and

GL approvals

• No tools required with push-in

termination technology

• Five times the IEC requirement for pull-

out (retention force)

• Wide-range relays from

electromechanical and solid state to

SPDT or DPDT

• Clear visual indication of

termination area

PT push-in terminal blocks set a new

standard in connection technology. Solid

and ferruled conductors can simply be

pushed into the terminal block, using half

the force of similar blocks. Even more

unique is the orange push button’s short

travel distance to open the spring, which

terminates all conductors.

A higher contact force than standard spring

means lower contact resistance and higher

pull-out force. The PT 1.5/S and PT 2.5

sizes are also available in a mini version

that fits on a 15-mm wide DIN rail. New

PTPOWER blocks allow easy termination

of large conductors, up to 4/0 AWG, with a

Phoenix Contact exclusive POWER TURN

lever that opens the spring with simple pivot

action, maintaining their push-in capabilities.

Product highlights:• Easy push-in termination of ferruled

conductors, or short depression of

orange actuator for stranded conductors

• Dual-bridge channel for signal

potential distribution

• Large cable-entry funnel supports

conductors with or without ferrules

• Disconnect double-level and Combi-

pluggable connectors combine

• Pluggable components and test adapters

VIP PT interface modules further simplify

control cabinet wiring with the new PT

termination. Land your field I/O wires

to the VIP PT terminals through the fast,

strong, and reliable push-in connection.

VIP system cabling allows you to connect

your controller to the field I/O quickly,

accurately, and securely. This plug-and-play

approach saves time with faster cabinet

wiring, compared to the tedious point-to-

point method of control wiring. Save time

and labor, and simplify wiring with VIP PT

from Phoenix Contact.

Product highlights:• Up to 50-percent faster wiring than

screw termination

• No special tools required – reduces

strain on the installer

• Strong wire pull-out force for

dependable, long-lasting connection

• “Slice” construction results in slim,

robust, space-saving design

• Secure DIN rail connection is vibration-

resistant up to 5 g

• Available for ribbon, male and female

D-sub, RJ45 connections, and more

• Spring-loaded metal DIN foot for easy,

secure DIN rail connection

6 PHOENIX CONTACT

PLC PT relay PT terminal blocks VIP PT interface modules

www.phoenixcontact.com/ptrelay

www.phoenixcontact.com/ptterminalblocks

www.phoenixcontact.com/systemcabling

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PHOENIX CONTACT 9

A rail customer building signaling and control cabinets with a lot of connection points was

experiencing issues with screw and spring-cage connections. They wanted to reduce labor costs

by eliminating individual wiring and torqueing of each screw connection. These issues were easily

resolved by switching from competitive relays and improving connections using Phoenix Contact’s

PT PLC Relays with PT push-in termination technology and push-in bridging accessories.

While the amount of connections points remained the same, wiring time became faster because

there was no longer a need to torque the screws; wires are now simply pushed into the relay

terminals. No tools required. The cut-to-fit bridge helps reduce individual wiring, as multiple relays

can be jumpered with one push-in bridge.

Overall, PT PLC Relays reduced wiring time and lowered overall labor costs.

• Water/wastewater

• Renewable energy

• Oil and gas

• Food/beverage

• Packaging

• Pulp/paper

• Pharmaceutical

• Mining

• Material handling

• Security/access control

• Elevators/escalators

• HVAC

• Entertainment venues

• Industrial lighting

• Machine tool

• Automotive

• Rail transportation

8 PHOENIX CONTACT

Application spotlight Industries

• Push-in, cut to fit bridges – can be used

across SPDT and DPDT relays on the

same rail

• V8 system cable adapters

• Feed-through terminals

Do I need to use a ferrule? Using a ferrule is faster because you simply push-in the ferrule into the terminal.

If you have stranded wire, you have to actuate the orange release button to open

the terminal first, and then insert the stranded wire.

What wire size do the terminals accept?They accept 14-26 AWG.

Are these available with screw termination?Yes, the PLC relay family is available with screw, spring, or PT termination

Are these UL Listed?Yes, the PLC relay family is UL listed.

Complementary productsFrequently asked questions

Rail assembly identification

• Carriers in different styles

and heights

• Carrier markers based on

printer used

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PLC PT relaysWiring without tools

Printers• UV and thermal transfer technology• Solutions for high and low

volume printing• All controlled by one

software package

CLIP PROJECT• Planning: design rail assemblies

complete with bridging, marking and other accessories

• Marking: Easy to use graphical interface to design markers and labels

Hand tools

• Cable cutters

• Wire strippers

• Ferrule and lug crimpers

• Screwdrivers

• Universal cutters and pliers

Semi-automatic tools

• Cutters

• Strippers

• Crimpers

• Strip and Crimp

Cable management and

installation

• Wire duct

• DIN Rail

• Wire protection hoses and

connectors

• Wire ties

• EM Duo Power Outlets

• End clamps for NS 35 Rail

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A company specializing in perimeter facility security was seeking a more efficient way to manage

the assembly of their control panels. A switch to Phoenix Contact’s Push-in Technology terminal

blocks provided them with a quick and easy connection method, which increased the overall

efficiency of their field technicians. This faster installation time increased their production capacity,

as well as profitability.

The strong connection of the PT terminal blocks decreased downtime and maintenance costs.

The customer is excited about the advantages of Push-in Technology and is now adapting other

Phoenix Contact Push-in Technology products.

• Railroad

• Automotive

• Water/wastewater

• Oil and gas

• Elevator

• Solar power

• Wind power

• Machine building

• Security

Application spotlight Industries

PT terminal blocksReduce wiring time and prevent installation fatigue

10 PHOENIX CONTACT

• QUINT, TRIO, MINI.STEP and UNO

Power Supplies

• Contactron

• MACX signal conditioners

• PT-IQ surge protection

• Circuit breakers

• Axioline

• MACX signal conditioners

• Axioline

Are Phoenix Contact terminal blocks touch-proof?Yes. There is no direct contact of live parts. The plastic housing ensures complete

touch-proof termination and prevents any deformation of the contacts.

Is a special tool required to terminate wires?No. A wire with a ferrule can simply be pushed into the termination area without

any tool. To remove any wire, or to insert a stranded wire, any type of tool with

the appropriate size can be used. Simply depress the orange button and open the

termination area.

How are terminal blocks marked?Three standard marker grooves allow individual terminal-point labeling with one

marking material.

Is it possible to bridge power from terminal blocks with different connection methods?Yes, as long as it is within the CLIPLINE complete series of terminal blocks,

bridging can be accomplished with a common push-in bridge, whether it is an

UT, ST, PT, etc.

Complementary products

Frequently asked questions

THERMOMARK Card

printer

• Compact, thermal

transfer printer with a lot

of versatility

• Rigid card (UCT) and flexible

sheet (US) formats

• Prints in less than 8 seconds

per card

Terminal block markers

• Snap-in plastic markers in

all sizes

• Variety of color options

• Markers available for

other manufacturers’

terminal blocks

Wire Duct

• Narrow finger width

• Sizes range from 1x1 in.

to 5x3 in.

• One part number for channel

and cover

• Non-slip cover

• Easy cover installation and removal

• Available in white, gray, halogen-free

gray, blue, and halogen-free blue

Cabinet essentials

Ferrules:

• Reeled for the CF3000

• Strips for the Crimphandy

and Crimpfox Prime

• Loose for manual hand tools

• Various AWG’s and

strip lengths

• Insulated or non-insulated

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PHOENIX CONTACT 11

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A company that helps customers in the oil and gas industry optimize compression and water

transfer needs was using the traditional method of wiring control cabinets with terminal blocks

and individual wires back to their controller. Due to the time-consuming nature of this approach,

they were having trouble getting enough cabinets out the door to keep up with demand. To tackle

this problem this customer turned to Phoenix Contact’s VIP interface modules. By introducing

these modules into their design the customer was able significantly cut production time; thereby

increasing production output and increasing monthly revenue. Additionally, trouble-shooting

errors during final testing decreased, also allowing finished goods to get out the door faster.

The implementation of VIP interface modules was a win on multiple fronts for this customer.

• Oil and gas

• Food and beverage

• Power generation

• Utility industry

• Machine building

• Water/wastewater

• Transportation

• Mining

Application spotlight Industries

VIP PT interface modulesFast and error-free wiring

• PLC relays via adapter for quick

control wiring

• Power supplies for quickly distributing

power to cabinet devices

• Axioline and Inline controllers for easy

system cabling

What controller platform solutions do you offer solutions cabling?We have product offerings for Rockwell 1769, 1756, and 1746; Siemens S7-300,

-400, and -1500; Emerson DeltaV; Yokogawa CS3000; Honeywell C300; Schneider

Modicon M340 and TSX Quantum; Omron CJ1, CS1, and C200H; Mitsubishi

Melsec A, A1S, and Q; GE Fanuc RX3i and 90-30; ABB S800; as well as a wide

variety of motion controllers.

We don’t ferrule our wires; can we still use VIP-PT?Absolutely. Stranded wires with total cross-sections from AWG 14 through AWG

26 can be used. Simply actuate the terminal by depressing the orange terminal,

insert the conductor, and release. You still get the same great termination.

Why are your ribbon cables shown as having a maximum capacity of 1 A per channel and 60 V AC/DC?These data points reflect the IEC test parameters, yet these cables have passed 2

A per channel and 125 V for UL and cUL.

Complementary products

Frequently asked questions

Printers• UV and thermal transfer technology• Solutions for high and low

volume printing• All controlled by one

software package

CLIP PROJECT• Planning: design rail assemblies

complete with bridging, marking and other accessories

• Marking: Easy to use graphical interface to design markers and labels

Markers and labels

• Terminal block markers in

card and strip format

• Wire marking such as shrink

tubing and adhesive wraps

• Cabinet and device labels

Cable management and

installation

• Wire duct

• DIN Rail

• Wire protection hoses

and connectors

• Wire ties

• EM Duo Power Outlets

• End clamps for NS 35 Rail

Cabinet essentials

Hand tools

• Cable cutters

• Wire strippers

• Ferrule and lug crimpers

• Screwdrivers

• Universal cutters and pliers

Semi-automatic tools

• Cutters

• Strippers

• Crimpers

• Strip and Crimp

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PHOENIX CONTACT 1312 PHOENIX CONTACT

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PHOENIX CONTACT 15

Terminal blocksUT Terminal blocks improve industrial applications by providing  a universal standard of excellence in connection technology

The UT screw-connection terminal blocks meet many industry standards and

support a wide range of applications. They impress with maintenance-free

connections and offer maximum flexibility with multi-conductor functionality.

Conductors with or without ferrules can be used with UT terminal blocks.

A patented screw-locking technique, known as the Reakdyn® principle,

prevents screw backout, and eliminates the need to re-torque screws after field

termination. Conductor cross sections up to 240 mm2 have gas-tight connections

with long-term stability due to a high contact force.

Product highlights:• Compact design for space-savings

• Dual bridge channel for signal potential distribution

• Large cable entry funnel supports conductors with or without ferrules

• Multi-conductor connection for maximum flexibility and wiring density

• Disconnect, double-level and Combi-pluggable connectors combine with UT

terminal blocks to provide superior modularity for any control wiring application

• Pluggable components and test adapters for greater functionality

• Optimal guidance of screwdriver through closed screw shafts

14 PHOENIX CONTACT

UT screw-connection terminal block

www.phoenixcontact.com/terminalblocks

Phoenix Contact Youtube page: search “terminal blocks”

Phoenix Contact Youtube page: search “UT”

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A key aspect within the process industry is construction and maintenance of high-pressure

pipelines used to transport crude and refined petroleum fuels, such as oil, natural gas, and biofuels.

Pipelines conveying flammable or explosive material pose special safety concerns that extend

throughout the entire project.

The UT series of screw-clamp terminal blocks from Phoenix Contact is ideal for controlling signals

in support of these critical applications. Designed with corrosion-resistant metal components,

maintenance-free operation, and approvals from leading industry quality standards, the UT series is

in a class by itself and perfect for process.

• Automotive

• Building automation

• Electric power and utility

• Oil and gas

• Telecommunications

• Water/wastewater

Application spotlight Industries

UT screw-connection terminal blocksUniversal and maintenance-free

• Interface relays and modules

• Ethernet switches

• TRABTECH surge protection devices

• QUINT, TRIO, MINI, STEP and UNO

power supplies

• Sensor/actuator cabling

• I/O systems

Are UT terminal blocks touch-safe?Yes. There is no direct contact of live parts. The plastic housing ensures

complete touch proof termination and prevents any deformation of the contacts.

Is a special tool required to terminate wires?No. Standard flathead screwdrivers are used with UT products. The block design

does not require special tooling for termination.

What standards and certifications apply to UT terminal blocks?Our terminal blocks are manufactured under a process-oriented, integrated

system based on international standards (DIN EN ISO 9001 and 1-4001) to

ensure critical EU directives, as well as product performance requirements for

IEC, UL, cUL, CSA, Ex, and many other universally recognized standards.

Complementary productsFrequently asked questions

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MARKING BOX

• THERMOMARK CARD

printer for rigid card materials

• THERMOMARK ROLL printer

for roll materials

• Includes laptop with Clip

Project and printer drivers

pre-loaded

Terminal block markers

• Snap-in plastic markers in all sizes

• Variety of color options

• Markers available for other

manufacturers’ terminal blocks

Heat Shrink Tubing

• Halogen free and MIL spec

• Meets UL flammability for all tubing

• Continuous and configured

formats available

End Clamps for NS 35 rail

• Thick profile Snap-on Clipfix

35 available in gray or white

• Thin profile Snap-on

• Screw-on

Torque screwdriver

• Prevent over/under torquing

• Adjustable in small

increments

• Push and turn head

adjustment

• Fast bit change

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PHOENIX CONTACT 19

Surge protectionPT-IQ surge protection improves industrial applications by providing quick response time, keeping your signals and measured values available and undistorted

Virtually all industries today utilize various methods of monitoring, data

transmission, and control technologies in revenue generating, human safety, and

other critical systems. Ensuring the reliability of these systems is paramount.

To achieve maximum reliability, it is important to consider the weaknesses in each

systems and how they can be mitigated.

The signal interfaces of these systems are highly susceptible to transient surge

events. With a host of features designed to reduce long-term cost of ownership

and maximizing system availability, the intelligent PLUGTRAB PT-IQ surge

protection family of products provides an effective method of limiting high-

energy transients.

Product highlights:• Three-stage status indication via localized visual notification and Form-C

contacts for remote monitoring

• Install Ex versions directly in zone-2 locations and wire directly to intrinsically-

safe circuits in Ex zone 0 areas

• Hot swappable, pluggable replacement surge protection devices (SPDs) for

easy maintenance

• T-bus technology for reduced wiring time and system expansion

• Vibration resistant installation with secure locking mechanism

• Controller provides energy-saving feature to turn off green LED status

indication of SPDs

• Available with conventional screw connection or convenient push-in

connection technology

18 PHOENIX CONTACT

PT-IQ

www.phoenixcontact.com/surge

44

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A large gas operations field in the Southwest U.S. with thousands of wells, compressor stations,

and miles of pipeline, required upgrades of their existing systems in order to achieve maximum

reliability and uptime, ensuring sustained profitability. Having lost a significant amount of equipment

and revenues from downtime in the past, the need for effective surge protection with preventive

maintenance monitoring was the logical solution. In addition, many remote sites operated on 12 V

DC solar panels, making power consumption a concern as well.

With industry leading protection from surge events, the PT-IQ family delivered best-in-class

performance to mitigate the effects of damaging transients, while remote monitoring through

a cellular network provided feedback of the three-stage status monitoring for preventive

maintenance. A feature allowing the local LED good-status indication to be turned off helped

address the concerns of power consumption.

The customer quickly recognized the value of the superior protection and overall advantages of

the PT-IQ family. The long-term benefits significantly outweighed their initial investment. PT-IQ is

quickly becoming recognized as the standard method of protection in the industry.

• Oil and gas

• Water/wastewater

• Rail transportation

• Process

Application spotlight Industries

PT-IQSurge protection with high intelligence

• MINI Pro/MACX for signal conditioning

• Radioline for wireless I/O systems

• Inline/Axioline for remote I/O

What do the three colors in the three-stage indication mean?• GREEN – Okay: Circuit is protected

• YELLOW – Approaching end of useful life: Circuit is still protected, but replacement

is recommended

• RED – Reached end of life: Circuit is not protected and replacement is required

Can I terminate wiring from a device located in an IEC Ex zone 0 to the PT-IQ product?Yes. Install the PT-IQ product in an IEC zone-2 location, and you can directly terminate

wires from a device in an intrinsically-safe circuit in an IEC Ex zone 0 area.

If I turn off the local LED GREEN status indication, will I still have local LED indication if the device goes to YELLOW or RED status?Yes. The controller module will always show the appropriate GREEN, YELLOW, or

RED status. Should one of the SPDs begin to approach (YELLOW) or reach the end

of its useful life (RED), the appropriate local status indication will be indicated on the

SPD and controller.

Complementary products

Frequently asked questions

Cabinet essentials

4

Identifi cation: printers and software

Identificatio

n: mar

kers

and

labe

ls

CLIP PROJECT planning

• Develop DIN rail-assemblies

complete with bridging,

marking, and other

accessories

• Auto correction feature

checks to ensure all needed

components are present

• Outputs complete

documentation, such as

drawings and BOM lists

Snap-in device markers

• For Phoenix Contact Axioline,

SAC boxes and more

• Also for devices from other

manufacturers such as ABB,

Siemens and others

PHOENIX CONTACT 2120 PHOENIX CONTACT

Cable management and

installation

• Wire duct

• DIN Rail

• Wire protection hoses

and connectors

• Wire ties

• EM Duo Power Outlets

• End clamps for NS 35 Rail

Hand tools

• Cable cutters

• Wire strippers

• Ferrule and lug crimpers

• Screwdrivers

• Universal cutters and pliers

Semi-automatic tools

• Cutters

• Strippers

• Crimpers

• Strip and Crimp

Tool

s and

ferru

les

Cable m

anagement and installation

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PHOENIX CONTACT 23

Safety relaysMultifunctional safety relays improve industrial applications by offering three safety functions in one device, reducing cost and space for small and medium machine builders

The PSR-MXF multifunctional safety relay is the newest addition to the Phoenix

Contact PSR safety relay line. This relay can help small and medium machine

builders reduce cost and save space. The PSR-MXF accepts up to three dual-

channel safety sensors: two local, independent sensor circuits, as well as an

overriding safety circuit useful for simultaneous shutdown. With this safety circuit,

one safety relay can do a job that would otherwise require three safety relays or a

configurable safety relay.

The PSR-MXF closes the gap between two traditional types of safety solutions.

For example, some engineers achieve emergency shutdown by wiring several

safety sensors in-series into a single relay. Though this design is inexpensive and

simple, it results in a loss of diagnostic capabilities and can mask critical safety

faults in the system.

A more comprehensive solution is to individually wire sensors to relays or to use

configurable safety systems; however, conventional safety relays are often expensive

and configurable systems are often over-dimensioned. With the PSR-MXF,

engineers achieve the advanced safety capabilities at a competitive price point.

Product highlights:• Three safety functions at a fraction of the price

• Three safety inputs (two independent switch off paths, one overriding circuit)

• Four enabled current paths, two alarm contacts

• Two confirmation current paths (reses)

• Easy set-up of safety functions – no cross-wiring, no programming required

• Four versions with different functionalities

• Wide application range reduces part numbers

• Push-In terminals saves installation time

• Small size reduces required space in panels indication of surge

protection devices

• Available with conventional screw connection or convenient push-in

connection technology22 PHOENIX CONTACT

PSR-MXF multifunctional safety relay

www.phoenixcontact.com/multifunctionalsafetyrelay

55

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Injection molding machines are ideal for the PSR-MXF multifunction safety relay. Typical injection

molding machines have an overriding e-stop and two guard doors controlling their safety.

Connecting these sensors to achieve the highest levels of safety normally requires three separate

safety relays or the use of a configurable safety relay. While both options can achieve PLe/SIL3

ratings, the list price can start around $800. In this competitive environment both solutions could

price an OEM out of the market.

Obstacles like these can force manufacturers to choose between cost and levels of safety. To stay

within their desired overall machine cost, OEMs often daisy-chain safety sensors (which prevents

the highest levels of safety using a standard sensor) or improperly use wiring of safety relays (using

two single-channel inputs in the dual-channel input of a safety relay.)

The PSR-MXF keeps costs low (listing at $375) by allowing all three safety sensors to be connected

in a single relay with the highest safety levels. This high-quality machine now yields the highest

levels of safety, while staying competitively priced. Added benefits in this situation are: simplified

wiring versus a three-relay solution and no programming required. Engineering time (software

configuration) and wiring time on the units are both minimized.

• Food processing

• Milling

• Tooling

• Injection molding

• Packaging

Application spotlight Industries

PSR-MXF multifunctional safety relayCompact safety – three safety functions in one

• CONTACTRON hybrid motor startersCan I switch the two independent switch-off paths to override mode? No, there is only one override channel; the other two channels will always switch

independent of each other.

Is T-bus expansion of relay contacts available for the PSR-MXF? No, all expansion relays need to be wired through the provided NO contacts.

Are the reset paths independent? Yes, each input has its own reset input. These can be wired for automatic or

manual reset.

Complementary productsFrequently asked questions

Cabinet essentials

5

Identifi cation: printers and software

Tool

s and

ferru

les

Cable m

anagement and installation Identific

ation:

marke

rs a

nd la

bels

CLIP PROJECT marking

• Used with all Phoenix

Contact printers, regardless

of technology

• Automatic sequencing of

numbers or letters

• Accepts data from Excel or

other sources

Unifox VDE

• Optimum protection while

working with live parts up to

1000 V AC and 15000 V DC

• Made of high-grade steel and

induction-hardened cutting

edges

• Non-slip handles

• Optimum power

transmission requires less

hand force

Plant identification

• Warning/hazard labels

• Prohibition labels

• Preprinted safety labels

• Choose from thousands

of symbols

Power outlets

(EM-DUO 120/15/IG)

• UL listed

• Isolated outputs required for

medical applications

• Eliminates electrical noise

created by transient currents

in the ground network

• Dual power outlet

PHOENIX CONTACT 2524 PHOENIX CONTACT

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PHOENIX CONTACT 27

Cables and connectors Cables and connectors improve industrial applications by providing robust watertight connectivity

26 PHOENIX CONTACT

6

www.phoenixcontact.com/cabinettofield

www.phoenixcontact.com/cordsets

www.phoenixcontact.com/heavyconevo

www.phoenixcontact.com/cordsetselect

www.phoenixcontact.com/heavydutypluginselect

Phoenix Contact’s Heavycon EVO is designed to be used

in harsh, dirty environments. The heavy-duty rectangular

connector is available in both durable plastic and a salt-water

resistant aluminum version which provides EMC protection.

Having the right part number in stock is often an issue with

rectangular connectors because of the number of variations

available. Heavycon EVO addresses this issue directly with

it’s patented, innovative locking glands. The bayonet glands

help reduce inventory costs by 70-percent! And Heavycon

EVO accepts fixed or modular inserts and is compatible with

standard B-series housings from Phoenix Contact or other

rectangular connector manufacturers.

Product highlights:• Bayonet-locking cable gland helps lower stock costs by

reducing the number of housing variations by 70 percent

• Meets IP66 and NEMA 4/4x/12 protection requirements

• Suitable for fixed or modular inserts

• HEAVYCON EVO is fully compatible with standard

B-series housings from Phoenix Contact and other

rectangular connector manufacturers

• Bayonet-locking gland allows cable exit to be determined

on-site

• Four bayonet-locking glands available: M20, M25, M32, and

M40 for all hoods

A PVC-jacketed sensor cordset is the most popular style in

North America because of its favorable cost-to-performance

ratio. Our M8 and M12 cordsets, with 105°C yellow PVC

jacket, are suitable for many applications, such as conveyor

handling, machine building, and hazardous locations.

Our Speedy TranSACtion program offers fast delivery on

over 300 standard lengths and 150 configurable cordsets.

While the main focus is on sensor connectivity, Ethernet and

DeviceNet cordsets are also available through this program.

Product highlights:• Fast delivery – products are locally

produced in the U.S., which enables

a quick turnaround on made-to-

order cordsets

• M12 cordsets with a Power-Limited Tray Cable (PLTC)

rating allow horizontal or vertical installations without

cable tray, and include a special program for Class I,

Division 2 locations

• All cordsets are competitively priced to market at standard

distributor discounts

• CMAT program (Configurable MATerial) allows different

cable materials and lengths to be easily ordered

• UL listed

North American Cordsets Heavycon connectors

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In machine building applications, prior to sale, UL listing is often required on the final piece

of equipment. Because Phoenix Contact’s cordsets are UL listed (rather than UL recognized)

the customer can use them at any stage in the product life cycle – including MRO – without

jeopardizing their UL status.

Additionally, the power limited tray cable (PLTC) rating on our cordsets opens up new installation

opportunities, including installation outside of a cable tray when properly supported.

Finally, our new 18 AWG TPE cordsets provide a simple solution for preventing signal loss on

longer cable runs, while also ensuring longevity in flexible applications. This allows OEMs to enjoy

industry leading lead times while reducing their costs and simplifying their installations.

• Packaging

• Food processing

• Automotive

• Machine building

• Hazardous locations

Application spotlight Industries

North American CordsetsQuality cordsets reliably connect I/O and data

• Sensor boxes for collecting

sensor cables on the machine

(replaces marshaling boxes)

• Field-wired connectors on single-ended

cordsets or sensor pigtails

• Terminal blocks for landing sensor box

master cables in an enclosure

• Connectors and cables for fieldbus

devices, e.g. DeviceNet, CanOpen, etc.

What is the Speedy TranSACtion program?This service model allows manufacturing in Harrisburg, PA in five days or less

on over 500 cordsets. These cordsets are either standard lengths or configured

(CMAT) cordsets. Many standard lengths are stocked and ship the same day of order.

Any catalog product section that meets this service model is branded with the

Speedy TranSACtion logo.

Where can I download a catalog of this product?Visit the North American Cordset landing page (phoenixcontact.com/cordsets)

for more information on this product line, and to request either a .PDF or printed

cordset catalog.

What ratings are given to Phoenix Contact’s North American SAC cordsets?Our cordsets are UL Listed, AWM style 2517, and appropriately sized M12

configurations carry a dual ITC/PLTC rating. The M12 Class 1 Division 2 program is

rated for groups A/B/C/D and temperature class T5.

Complementary products

Frequently asked questions

Cabinet essentials

6

Identifi cation: printers and software

Tool

s and

ferru

les

Cable m

anagement and installation Identific

ation:

marke

rs a

nd la

bels

Wirefox• Non-slip ergonomic 2-component handles• Replaceable and interchangeable blades • Adjustable for wire diameter• Adjustable strip length• Wire cutting capability

Microfox • Ideal for small electronic parts

and components• Manufactured from case-

hardened steel• Slip proof, two component

handles• Available in ESD

Self-laminating wire wrap

• For conductors and cables sized

3 to 46 mm

• UL listed

• Inexpensive wire

identification option

• Can be printed using TM Roll or

Thermomark X1.2 printers

Wire ties:

• Tapered edges and round tip

• Tensile strengths from 18 lbs

to 243 lbs

• Outdoor and high

temperature materials

• UL on standard product line

PHOENIX CONTACT 2928 PHOENIX CONTACT

THERMOMARK Roll printer

• Compact, cost-effective printer

• Prints all roll media, including

shrink sleeves, self-laminating wire

wraps, and adhesive labels

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A large injection molding manufacturer replaced the heavy-duty connectors they were using with

Phoenix Contact’s new Heavycon EVO connectors.

The main reasons for the switch were the reduced stock levels they needed to keep, the fact that

the HEAVYCON EVO fit into the existing product footprint, and that they were compatible with

the current connectors in use(legacy product).

A testing video showing the product durability was well received by the manufacturers’ engineers.

The reduced cost of the HEAVYCON EVO plastic compared to their existing connector was the

final determining factor.

• Robotics

• Alternative energy

• Material handling

• Machine builders

• Control cabinet builders

• Panel shops

Application spotlight Industries

Heavycon connectorsThe new heavy-duty connector – light, robust and compatible

• Cable Entry Systems (CES): maintain

cable integrity with a low cost alternative

that is easy to assemble

• Cable glands for a low cost method to

route cables through enclosure walls

• Sensor/actuator cabling and boxes to

complete cabinet to field wiring

Do you have a way to run data, signal, power or pneumatic cabling through the cabinet enclosure wall? Yes, Heavycon heavy-duty rectangular connector modular inserts connect data, signal,

power and pneumatics in a single connector.

Can you help me reduce my connector inventory?Yes, Heavycon EVO in plastic or metal (EMC) can reduce inventory costs by

70 percent.

Do any of your Heavycon products help me reduce my wiring time?Yes, the Heavycon PT inserts can help reduce wiring time by up to 30 percent.

Complementary productsFrequently asked questions

Cabinet essentials

6

Identifi cation printers and software

Tool

s and

ferru

les

Cable m

anagement and installation Identific

ation m

arke

rs a

nd la

bels

THERMOMARK X1.2

• Thermal transfer printer

with all metal parts for high-

volume printing

• Accommodates all roll labels

• Optional cutting attachment

for continuous tubing

CF3000• Semi-automatic stripper

and crimper• 14-22 AWG• Reeled, insulated ferrules• 8 mm strip length• Quick-die change over

Cutfox 18• Optimal power transmission• Special geometry cutting edge• Ergonomic handles• Shear cutting

Large conductor markers

• Use with wire ties for large or

multi-conductor cables

• Variety of sizes up to 55x25 mm

(2x1 in)

• Halogen free versions available

Cable protection:

• IP ratings up to IP69K

• Slotted, plastic, and stainless

steel protective hoses

• Compatible connectors,

mounting and securing accessories

PHOENIX CONTACT 3130 PHOENIX CONTACT

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PHOENIX CONTACT 33

Signal conditioners The MINI Pro improves industrial applications by offering the first pluggable 6 mm signal conditioner for easier installation and startup in a confined space

The new MINI Pro from Phoenix Contact is the latest generation of highly

compact analog signal conditioners. MINI Analog Pro is the first 6 mm signal

conditioner range with pluggable housing. Easily visible and accessible termination

points and current measurement during operation make your work even easier.

The product family includes fixed-signal versions as well as universal, freely

programmable modules that are designed to isolate, amplify, filter, and convert a

number of analog signal types. The products feature excellent signal quality with

safe electrical isolation.

Product highlights:• Screw or PT push-in wire termination

• Pluggable, 6.2 mm-wide housing

• T-bus power and error bridging system

• Analog current measuring points on housing

• -40° to 70°C operating temperature range

• 9.6 to 30 V DC power supply range

• 3 kV safe isolation, (1 min) (input, output, and supply)

• UL CID2, ATEX, and GL

32 PHOENIX CONTACT

MINI Pro signal conditioners

www.phoenixcontact.com/minipro

77

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Printers• UV and thermal transfer technology• Solutions for high and low

volume printing• All controlled by one

software package

CLIP PROJECT• Planning: design rail assemblies

complete with bridging, marking and other accessories

• Marking: Easy to use graphical interface to design markers and labels

Markers and labels

• Terminal block markers in

card and strip format

• Wire marking such as shrink

tubing and adhesive wraps

• Cabinet and device labels

Cable management and

installation

• Wire duct

• DIN Rail

• Wire protection hoses

and connectors

• Wire ties

• EM Duo Power Outlets

• End clamps for NS 35 Rail

Hand tools

• Cable cutters

• Wire strippers

• Ferrule and lug crimpers

• Screwdrivers

• Universal cutters and pliers

Semi-automatic tools

• Cutters

• Strippers

• Crimpers

• Strip and Crimp

Identifi cation: printers and software

Tool

s and

ferru

les

Cable m

anagement and installation Identific

ation:

marke

rs a

nd la

bels

Cabinet essentials

A systems integrator involved with plant upgrades in the food and beverage industry is also

tasked with calibration of instrumentation input signals within these plants. It is essential that

instruments and monitoring systems are sending and receiving accurate signals that satisfy or

exceed quality standards.

Typically the calibration of these instrumentation signals are done at the controllers. With such

a wide variety of controllers in the plants, it makes scheduling the right technician with the right

controller programming knowledge difficult. Phoenix Contact’s MINI Pro analog signal conditioners

feature signal output ranges that can be set freely via a simple software interface, making

calibration quick and easy by any technician.

• Factory automation

• Oil and gas

• Water/wastewater

• Chemical processing

• General Div. 2 and Zone 2

applications

• Food and beverage

Application spotlight Industries

MINI ProSlim as ever, easier than before

• QUINT, TRIO,MINI, STEP and UNO

power supplies

• TERMITRAB,PLUGTRAB and LINETRAB

analog surge protection

Are MINI Pro and MACX signal conditioners UL CID2 approved?Yes, both product lines are UL Listed: UL files can be accessed through the “approvals”

tab located on product pages on Phoenix Contact’s website.

What’s different between MINI and MINI Pro?MINI Pro is Phoenix Contact’s next generation of signal conditioners and, as with most

generations, things have gotten better with age. MINI Pro boasts these improvements

versus its predecessor:

• Enhanced filtering and isolation

• Wider operating temperature range

• Wider operating voltage

• Superior signal indication and marking options

• Completely re-designed housing for easier wire termination

• Easy disconnect plugs for testing for current measurement

• Easy to access test-probe points

• Near-field communication capability

Will there be more MINI Pro versions in the future?Yes, the MINI Pro product line will continue to grow in the coming years. Hannover

Fair 2015 will feature the release of many of these new variants that will include

Universal and PT100 transducers, frequency transducers, limit switches, NAMUR

isolation amplifiers, as well as a number of 2-, 3-, and 4-way isolators.

Complementary products

Frequently asked questions 7

PHOENIX CONTACT 3534 PHOENIX CONTACT

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www.phoenixcontact.com/radioline

www.phoenixcontact.com/WNP

PHOENIX CONTACT 37

Wireless Radioline wireless system improves industrial applications by offering software-free, cost-effective, and reliable communication

The Radioline wireless system distributes signals easily with I/O mapping.

Phoenix Contact’s Radioline wireless platform offers wire replacement for

simple I/O and serial communication. With software-free wireless module setup,

Radioline offers a cost effective wireless solution where it is too costly or not

possible to run a wire.

Product highlights:• Easy, software-free configuration

• High-speed communications, up to 500 kbps

• Radioline wireless module operation in the 2.4 GHz and 900 MHz

frequency range

• Hot-swappable modular I/O via extension modules for common

industrial signals

• All-in-one wireless platform: I/O-to-I/O, I/O-to-Modbus, serial-to-

serial monitoring

• Real-time I/O diagnostics via free software

• A five-year warranty upgrade when purchased and installed with recommended

power supplies and surge suppression devices

36 PHOENIX CONTACT

Radioline RAD-900-IFS wireless module 88

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PVC sheets for the

TM Card printer

• Adhesive wire wraps

• Screw-mount and carrier mount

cabinet markers

• Raised and flat adhesive labels up

to 104 x 140 mm (4x5.5 in)

Cable management and

installation

• Wire duct

• DIN Rail

• Wire protection hoses

and connectors

• Wire ties

• EM Duo Power Outlets

• End clamps for NS 35 Rail

Hand tools

• Cable cutters

• Wire strippers

• Ferrule and lug crimpers

• Screwdrivers

• Universal cutters and pliers

Semi-automatic tools

• Cutters

• Strippers

• Crimpers

• Strip and Crimp

Identifi cation: printers and software

Tool

s and

ferru

les

Cable m

anagement and installation Identific

ation:

marke

rs a

nd la

bels

To comply with EPA regulations and prevent potential problems, the operator of a 20-mile wide

oil-well production field needed to monitor the tank levels of multiple remote oil production/

compression sites, as well as all of the central delivery points.

The challenge was to provide automatic shutdown of production whenever high levels occurred.

Shutdown would avoid spilling and minimize the environmental impact. An alarm system was in

place, but its notification system was too slow and often failed to transmit any notifications at all.

To ensure reliability, the operator chose Radioline as their conduit for communication. With

Radioline, their platform gained flexibility on Modbus communications and even more flexibility for

wire replacement applications.

Radioline allowed them to easily set up one wireless module as the master to communicate with

multiple remote sites, while achieving control using only a single master. The low-power draw

was another distinct advantage for the remote sites, freeing engineers from the need to replace

batteries frequently.

• Oil and Gas

• Water/Wastewater

• OEMs

• Utilities

• Automotive

• Factory Automation

• Transportation

Application spotlight Industries

RadiolineEasy startup at the turn of a wheel

• QUINT, TRIO, MINI, STEP and UNO

power supplies

• QUINT, TRIO, MINI and STEP

uninterruptable power supplies

• MAINS PLUGTRAB for power

surge suppression

• MCR PLUGTRAB for MCR

surge suppression

• COAXTRAB coaxial surge suppression

• DT-LAN Ethernet surge suppression

Is Radioline compatible with the first generation radios?No. Radioline is not compatible with any first generation radio. It is a completely

new platform that can only communicate to other Radioline modules on the

same frequency.

Does Radioline support Ethernet communications?No. In order to optimize performance for I/O-to-I/O, I/O-to-Modbus and serial-

to-serial device communications, Radioline does not support direct Ethernet

communications. For some applications requiring Ethernet communications a Comm-

server (2313452 – FL COMSERVER UNI 232/422/485) can be used at the master

location of a Radioline network. Alternatively, WLAN or TWE products could be used

in some applications. For assistance in selecting the correct product for an Ethernet

application, please contact our Technical Support department.

What is the difference in range of the Radioline 2.4 GHz vs. 900 MHz options?Radioline 2.4 GHz should be recommended for applications that have clear line-of-

sight in distances up to 1,500 feet. For obstructed distances less than 1,500 feet

– or distances great than 1,500 feet – Radioline 900 MHz should be recommended.

Radioline 900 MHz is able to cover distances up to 20 miles when installed with the

correct antennas, in accordance with a proper site survey.

Complementary products

Frequently asked questions

Cabinet essentials

8

38 PHOENIX CONTACT PHOENIX CONTACT 39

THERMOMARK Card

printer

• Compact, thermal

transfer printer with a lot

of versatility

• Rigid card (UCT) and flexible

sheet (US) formats

• Prints in less than 8 seconds

per card

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www.phoenixcontact.com/msc

PHOENIX CONTACT 41

SecuritymGuard Secure Cloud improves industrial applications by providing a cost-effective VPN solution, allowing secure communication over the Ethernet

Phoenix Contact’s mGuard Secure Cloud (mSC) offers operators and machine

builders a highly secure, web-based method for instant remote services to any

machine and production plant within a client’s network.

The mGuard Secure Cloud is the next generation of Tech-to-machine (T2M)

connectivity. With it, you will be able to provide simple, secure, and reliable 24/7

support to your customers, which will reduce downtime, cost, and travel.

This free service allows you to access and troubleshoot remote locations and

customer machines in just a few clicks.

Product highlights:• This free service allows you to access and control remote locations and

customer machines in just a few clicks

• The Secure Cloud uses IPsec Virtual Private Network (VPN), an accepted and

highly secure IT standard

• Save on the time and expense of travel while providing superior

customer service

• Support your end customers, 24/7

• Identify and solve complex problems remotely, provide program updates, ease

commissioning of new equipment

• Create revenue for OEM machine builders

• Easy hardware and software configuration provided via web, e-mail, or SD card

at no extra cost

40 PHOENIX CONTACT

mGuard Secure Cloud 99

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The Lightning Monitoring System (LM-S) detects and analyzes all the key parameters of lightning

surge currents. The lightning current is recorded by sensors installed on lightning arresters and is

forwarded to a measuring unit. This unit determines the currents and saves their characteristics.

A web browser can be used to obtain detailed information on the lightning strike. The LM-S can

be independently integrated into networks via a modem or the integrated Ethernet interface. The

system can also be integrated into an existing higher-level control system by calling IP addresses.

The TRABTECH Business Unit of Phoenix Contact USA is working with a major university to

complete a case study inside their Lightning Research Group. The project uses mGuard technology

to secure the remote LMS stations and open a secure connection through the mGuard Secure

Cloud to monitor and log this lighting information from around the state of Florida.

• OEMs

• Machine builders

• General manufacturing

• Measuring and control

• Industrial machinery

Application spotlight Industries

mGuard Secure CloudSimple, secure and reliable support

• mGuard hardware is supported to use

in the mSC

• GSM 3G modems (green hardware) are

supported in the mSC

• SFN and Lean Managed

Ethernet switches

How do I configure my mGuard hardware and technician connections?Phoenix Contact will provide the configuration needed for both your machine mGuard

and your technician conection. You provide some basic connection/network information

through the VPN builder—such as the IP address used by your machine—and we provide

the configuration file. The configuration file is accessible via your mSC web page, can be

emailed to you, or sent on an SD Card.

How secure is the mGuard Secure Cloud?Phoenix Contact uses several layers of security. On the technician site, the service uses a

two-factor method for session and VPN authentication. The mGuard Secure Cloud also

supports X509 certificates, giving uniqueness and confidentiality to each VPN tunnel.

In addition to these layers, we utilize the trusted FL mGuard stateful firewall and IPsec

VPN technology. The mGuard guarantees confidentiality, authenticity, and integrity of all

information and data transmitted between the service staff and the machines.

Where do I sign up?To register in the mGuard Secure Cloud, go to us.cloud.mguard.com, click on the GET

STARTED button, and follow the prompts on the registration form.

Complementary products

Frequently asked questions

Cabinet essentials

9

Identifi cation printers and software

Identificatio

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PHOENIX CONTACT 4342 PHOENIX CONTACT

THERMOMARK Roll printer

• Compact, cost-effective printer

• Prints all roll media, including

shrink sleeves, self-laminating wire

wraps, and adhesive labels

Tamper-evident labels

• Leaves evidence when label

is removed (functional up to 80°C

(176 °F)

• Various sizes available up to

70x150 mm (2.75 x 6 in)

• Can be printed using TM Roll or

Thermomark X1.2 printers

Cable management and

installation

• Wire duct

• DIN Rail

• Wire protection hoses

and connectors

• Wire ties

• EM Duo Power Outlets

• End clamps for NS 35 Rail

Hand tools

• Cable cutters

• Wire strippers

• Ferrule and lug crimpers

• Screwdrivers

• Universal cutters and pliers

Semi-automatic tools

• Cutters

• Strippers

• Crimpers

• Strip and Crimp

Tool

s and

ferru

les

Cable m

anagement and installation

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http://phoenixcontact.com/designline

PHOENIX CONTACT 45

Industrial PCsImproving industrial applications by offering efficient and versatile solutions for controlling, operating, and monitoring systems and machines

Panel PCs in the Designline series combine high-performance technology with an

attractive design. They are narrow, feature IP65 protection, multi-touch capability,

and are always close to the action, as they can be installed quickly and easily

directly on the machine.

Thanks to their fanless, energy-efficient design, they are the ideal solution for

future operating concepts in industrial systems: easy maintenance, custom

configurable, and robust.

Product highlights:• Upgrade your machine or system with an attractive, modern industrial design

• Intuitive gesture control – thanks to multi-touch capabilities

• Save costs – no additional control cabinet required

• Ergonomic use directly on the machine – thanks to all-around IP65 protection

• Save space – just 60 mm deep

• Particularly easy to maintain, thanks to very accessible components

• Product landing page

44 PHOENIX CONTACT

Designline Industrial PC10 10

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Printers• UV and thermal transfer technology• Solutions for high and low

volume printing• All controlled by one

software package

CLIP PROJECT• Planning: design rail assemblies

complete with bridging, marking and other accessories

• Marking: Easy to use graphical interface to design markers and labels

Cable management and

installation

• Wire duct

• DIN Rail

• Wire protection hoses

and connectors

• Wire ties

• EM Duo Power Outlets

• End clamps for NS 35 Rail

Hand tools

• Cable cutters

• Wire strippers

• Ferrule and lug crimpers

• Screwdrivers

• Universal cutters and pliers

Semi-automatic tools

• Cutters

• Strippers

• Crimpers

• Strip and Crimp

Identifi cation: printers and software

Tool

s and

ferru

les

Cable m

anagement and installation

The Designline IPC can be used in wash-down environments due to its fully IP65-rated enclosure.

All of the cabling is routed out of the bottom of the PC through grommets to maintain an IP65

connection. Since this PC can be directly machine mounted, you will see savings on the enclosure

and cutout costs; ownership costs that are often overlooked.

Available in two fanless models (a low and a high performance); the Designline offers flexibility,

a long service life, and an optional extended-warranty plan.

• Water/wastewater

• Automotive

• Process

• HMI replacement

Application spotlight Industries

DesignlineYour system’s calling card; automation has never looked better

• QUINT SFB, TRIO, or MINI

power supplies

• QUINT or MINI DC UPS to ensure

proper shutdown of PC in case of

power loss

• TRABTECH Plugtrab for

surge protection

• Ethernet switches for networking

multiple PCs

• FL mGuard router/firewall to enhance

network security

What is Designline?The Designline (DL) series is an IP65-rated direct machine-mount industrial PC in a

rugged cast-aluminum housing. It is intended for fixed installation via the integrated

VESA-mount bolt pattern.

How does the DL series mount to the machine?Via the integrated VESA-100 bolt pattern.

What screen sizes are available?Choose from 15-inch screens with the 4:3 aspect ratio or the 18.5-inch or 21.5-inch

wide-screen models.

What CPUs are being used in the DL1000 and DL7000?The DL1000 has the Intel Atom E680T and the DL7000 has the Intel Core i7 4650U.

Complementary productsFrequently asked questions

Cabinet essentials

Identificatio

n mar

kers

and

labe

ls

Cabinet identification

• Metal plates up to

100 mm x 60 mm

• Aluminum plates printed with

BLUEMARK CLED

• Various sizes up to 100x60 mm

(4x2.4 in)

• Screw-mount and adhesive formats

PHOENIX CONTACT 4746 PHOENIX CONTACT

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PHOENIX CONTACT 4948 PHOENIX CONTACT

Notes Notes