Tomato & Tomato Products Manufacturing

Tomato & TomatoTomato & TomatoTomato & Tomato Tomato & Tomato Products Manufacturing Products Manufacturing (Cultivation & Processing)(Cultivation & Processing)

www.entrepreneurindia.co

INFORMATION ABOUT THE BOOK

Title: The Complete Book on Tomato & Tomato Products Manufacturing (Cultivation & Processing)

Author: NPCS Board of Consultants & EngineersFormat: PaperbackpISBN: 978-93-81039-68-7Code: ENI294Pages: 336Published: 2015Publisher: Asia Pacific Business Press IncPublisher: Asia Pacific Business Press Inc.

Tomato is one of the most popular fruit in theTomato is one of the most popular fruit in theworld. The products of tomato like paste, juice,ketchup etc are widely used in kitchens allketchup, etc. are widely used in kitchens allaround the world. Tomatoes and tomato-basedf d id d h lth f th th tfoods are considered healthy for the reason thatthey are low in calories, but possess aremarkable combination of antioxidantmicronutrients.c o ut e ts

Tomato industry has been growing significantlyover the past several decades. Changing life styleand taste of consumers in different countries willmotivate the growth of the tomato productsmarket. The industries can retain maximummarket. The industries can retain maximummarket share by differentiating their products inthe market by coming up with innovativethe market, by coming up with innovativeproducts and by focusing on different packaged

dtomato products.

India is one of the largest consumers of tomatoes,as well as the second largest tomato producingcountry in the world followed by China. Althoughy y graw tomato consumption is the mainstreammeans of consumption in today's India themeans of consumption in today s India, themarket for processed tomato is expected to

d i th f t id i g thexpand in the near future considering theremarkable economic growth and dietary culturechanges.

Tomatoes are widely grown commodity with 136Tomatoes are widely grown commodity with 136mt production in the world. There is a big marketfor tomato products The market scenario hasfor tomato products. The market scenario hasrevealed a positive indication for the specially

k d t t d t i l l llpacked tomato products in local as well asoutside market. It is estimated that the totalproduction of processed fruit & vegetable inIndia is about 15.0 lakh tonne.d a s about 5 0 a to e

The major content of the book are varieties oft t l t th b t d d dli gtomato, select the best seeds and seedlings,growing preparation, canning of tomatoes, how tostore & preserve tomatoes, basis for successfulcultivation of tomato, crop husbandry, tomato, p y,pruning, dehydration/drying of tomatoes, canningof tomatoes preserving by heating tomato pulpof tomatoes, preserving by heating, tomato pulp,tomato paste, tomato ketchup, tomato juice,tomato powder hazard analysis and criticaltomato powder, hazard analysis and criticalcontrol points, FPO and Agmark, productspackaging, marketing

The purpose of this book is to present theelements of the technology of tomatogpreservation. The book explains raw materialrequirement manufacturing process with flowrequirement, manufacturing process with flowdiagrams of various tomato products withaddresses of plant & machinery suppliers withaddresses of plant & machinery suppliers withtheir photographs. It deals with the productsprepared from tomato commercially.

It will be a standard reference book forprofessionals, entrepreneurs, food technologists,p o ess o a s, e t ep e eu s, ood tec o og sts,those studying and researching in this importantarea and others interested in the field of tomatoarea and others interested in the field of tomatoproducts manufacturing.

TABLE OF CONTENTS1. INTRODUCTION

Varieties of TomatoVarieties of TomatoOther Tomato VarietiesMajor Tomato Growing Belts in IndiaMajor Tomato Growing Belts in IndiaBotanical Description of Tomato PlantUses of TomatoesUses of TomatoesHealth BenefitsHome Remedy of Solanum Lycopersicum (Tomato)Home Remedy of Solanum Lycopersicum (Tomato)Medicinal Uses of Tomato (Solanum Lycopersicum)Benefits of TomatoBenefits of TomatoLower Cholesterol

Reduce Heart DiseaseLower Blood PressureLower Blood PressureRegulates Blood SugarCounteract AcidosisReduce MigrainesBoost ImmunityN t l SNatural SunscreenStrengthen BonesTreatment of VasodilationTreatment of VasodilationLead ToxicityEye DisorderCombating StrokeMoodW d R iWound RepairDiabetes

2. BASIS FOR SUCCESSFUL CULTIVATION OF TOMATO C SClimate and SoilTemperature and LightClimate Zones for Tomato VarietiesClimate Zones for Tomato VarietiesZone AZone BZone CSoilW d H idiWater and HumidityChoice of VarietiesGrowing PreparationGrowing PreparationSite SelectionLand Preparation

Purchasing Tomato Seedlingsg gSeedlingsNursery ManagementCrop Spacing and ArrangementTransplanting

3. CROP HUSBANDRYBulky Organic Manuresy gFarmyard ManureSheep and Goat ManurePoultry ManureConcentrated Organic ManuresOil CakesOil Cakes

Major Sources of ManuresAdvantages of Organic ManuresAdvantages of Organic ManuresFertilizersNitrogenPhosphorusPotassiumC l iCalciumMinor ElementsWatering/IrrigationWatering/Irrigation1. Surface Irrigation2. Sprinkler Irrigation3. Drip IrrigationPruningP i g t ShPruning to ShapeNipping

HeadingTrimming LeavesTrimming LeavesWeed ControlCrop RotationProtected CultivationGreenhousesCli t C t lClimate ControlWater Supply and Crop HusbandryTypes and ConstructionsTypes and ConstructionsFinancial TurnoverOrganic FarmingSoil FertilityCrop RotationS it ti P tiSanitation Practices

4. TOMATO PRUNINGPruning Unstaked PlantsPruning Unstaked PlantsPruning Tops of PlantsPruning RootsIdentify Tomato SuckersSupport SystemsSt ki d S i O ti C F St kStaking and Spacing Options: Cages, Fences, or StakesBasic Reasons for PruningTypes of Pruning CutsTypes of Pruning CutsTypes of Training SystemsPruning and Fruit QualityFruit SizeHollownessE li d H t P i dEarliness and Harvest PeriodTypes of Pruning Maintenance

5. DEHYDRATION/DRYING OF TOMATOESPreparationDrying Methods1 Sun Drying1. Sun Drying2. Oven Drying3. Dehydrator Dryingy y gPackaging and StorageHealth Benefits of Sun Dried TomatoesD i i f h T D i SDescription of the Tomato Drying System

6 CANNING OF TOMATOES6. CANNING OF TOMATOESPreparing EquipmentPreparing TomatoesgPacking the Jars

Adding AcidgAdding SaltClosing the JarsProcessingStep-By-Step CanningBoiling Water MethodBoiling Water MethodStep-By-Step CanningPressure Canner MethodCooling the JarsTesting the SealStoringBefore Using

7. PRESERVING BY HEATINGIntroductionIntroductionAdvantagesDisadvantagesPackingTinsGlGlassTypes of HeatingPasteurizationPasteurizationSterilization in a Bath of Boiling WaterSterilization with a Pressure Cooker or AutoclaveTinsGlass JarsSt g d C tiStorage and Consumption

8. TOMATO PULPIntroductionManufacturing Process of Tomato PulpSortingWashing and TrimmingCrushingPulpingPulpingHot ProcessProcess Flow Diagramg

9. TOMATO PASTEIntroductionRaw Material RequirementsManufacturing Process of Tomato PasteManufacturing Process of Tomato PasteProcess Flow Diagram

10 TOMATO KETCHUP10. TOMATO KETCHUPIntroductionUses of Tomato KetchupIngredients RequiredProcess DescriptionP Fl Di gProcess Flow Diagram

11 TOMATO JUICE11. TOMATO JUICEIntroductionManufacturing Process of Tomato JuiceWashing and TrimmingCrushingH t P l i gHot PulpingExtraction of Juice

DeaerationfAcidification

Common Salt and SugarPackingPackingHomogenizationThermal Processing of Tomato JuicegIn-Can ProcessingBulk ProcessingP Fl DiProcess Flow Diagram

12 TOMATO POWDER12. TOMATO POWDERIntroductionUses & ApplicationsProcedure for Making Tomato Powder

Primary MethodSecondary MethodProcess Flow Diagram

13. HAZARD ANALYSIS AND CRITICAL CONTROL POINTSTerms Used in HACCPTerms Used in HACCPDeveloping a HACCP Plan1. Assemble the HACCP Team2. Describe the Food and its Distribution3 Describe the Intended Use and Consumers of the Food4 Develop a Flow Diagram which Describes the Process4. Develop a Flow Diagram which Describes the Process5. Verify the Flow Diagram

Principles of HACCP1 Conduct a Hazard Analysis1. Conduct a Hazard Analysis2. Determine Critical Control Points (CCPs)3. Establish Critical Limits4. Establish Monitoring Procedures5. Establish Corrective Actions6 E t bli h V ifi ti P d6. Establish Verification Procedures7. Establish Record-keeping and Documentation ProceduresPrerequisite ProgramsPrerequisite Programs

14. FPO AND AGMARKG l f Mi i f F d P i I d i (MOFPI)Goals of Ministry of Food Processing Industries (MOFPI)Roles of MOFPIPolicy SupportPolicy SupportDevelopmental

PromotionalPromotionalRegulatoryOrganization Chart of Ministry of Food Processing IndustriesFPO Registration is Available for Following ProductsRequirement For FPO Application ProceedingsAGMARKAGMARKSalient Features of AGMARK ProductsAGMARK Products are Manufactured AfterAGMARK Products are Manufactured AfterGrading and Marking of Vegetable Oils Under AGMARKAgmark Registration is available for following ProductsRequirement of Agmark Application Proceedings

15 PRODUCTS PACKAGING15. PRODUCTS PACKAGINGIntroductionDefinition of Food PackagingDefinition of Food PackagingFunctions of Packaging MaterialPackaging Materials for Tomato and its ProductsPackaging of TomatoFlexible PackagingForms of Flexible PackagingForms of Flexible PackagingManufacturing TechniquesPlastics in Food Packagingg gUse of Plastics in Food PackagingTypes of Plastics Used in Food Packaging

Types of Plastic Used in PackagingPolyethylenePolyethylenePolypropylene (PP)Polyethylene Terephthalate (PET or PETE)Polyethylene Terephthalate (PET or PETE)Polyethylene Naphthalene Dicarboxylate (PEN)Flexographic PrintingDigital PrintingPrinting and Labelling of Rigid Plastic ContainersIn mould LabellingIn-mould LabellingLabellingDry Offset Printingy O set t gSilk Screen Printing

Heat Transfer PrintingGlass and Glass Container ManufactureMeltingContainer FormingContainer FormingDesign Parameters of Glass ContainersSurface TreatmentsSurface TreatmentsHot End TreatmentCold End TreatmentLow-Cost Production ToolingContainer Inspection and QualityConclusionConclusionPrecautions during Packing

16. MARKETINGFunctions of MarketinggPromotional TechniquesThe Product ConceptSome Characteristics of Market SegmentationOrganization for New-Product DevelopmentDeveloping New ProductsDeveloping New ProductsPlanned ObsolescenceProduct Line RelationshipspProduct FeaturesThe Sales Process

17. PLANT AND MACHINERY PHOTOGRAPHS

18. ADDRESSES OF PLANT & MACHINERY SUPPLIERS

VISIT US ATVISIT US AT

www entrepreneurindia cowww entrepreneurindia cowww.entrepreneurindia.cowww.entrepreneurindia.co

TAKE A LOOK AT NIIR PROJECT CONSULTANCY TAKE A LOOK AT NIIR PROJECT CONSULTANCY SERVICES ON #STREET VIEW SERVICES ON #STREET VIEW

https://goo.gl/VstWkd

www.entrepreneurindia.cowww.niir.org

AN ISO 9001:2008 COMPANY

www.niir.org www.entrepreneurindia.co

One of the leading reliable names inindustrial world for providing the mostindustrial world for providing the mostcomprehensive technical consultingservicesservices

W d t t ti h t We adopt a systematic approach toprovide the strong fundamental support

d d f h ff i d li fneeded for the effective delivery ofservices to our Clients’ in India & abroad

WHAT DO WE OFFER?WHAT DO WE OFFER?

f Project Identification Detailed Project Reports/Pre-feasibility Reportsj p / y p Market Research Reports

Technology Books and Directory Technology Books and Directory Databases on CD-ROM Laboratory Testing Services Turnkey Project Consultancy/Solutions Turnkey Project Consultancy/Solutions Entrepreneur India (An Industrial Monthly Journal)

HOW ARE WE DIFFERENT ?HOW ARE WE DIFFERENT ?

We have two decades long experience in project We have two decades long experience in project consultancy and market research field

We empower our customers with the prerequisite We empower our customers with the prerequisite know-how to take sound business decisions

We help catalyze business growth by providing We help catalyze business growth by providing distinctive and profound market analysis

We serve a wide array of customers from We serve a wide array of customers , from individual entrepreneurs to Corporations and Foreign Investorsg

We use authentic & reliable sources to ensure business precision

OUR APPROACHOUR APPROACH

Requirement collection

Thorough analysis of the project

Economic feasibility study of the Project

Market potential survey/research

Report Compilation

WHO DO WE SERVE?WHO DO WE SERVE?

Public-sector Companies Public-sector Companies Corporates Government Undertakingsg Individual Entrepreneurs NRI’s Foreign Investors Non-profit Organizations, NBFC’s

Ed ti l I tit ti Educational Institutions Embassies & Consulates Consultancies Consultancies Industry / trade associations

SECTORS WE COVERSECTORS WE COVER

Ayurvedic And Herbal Medicines Herbal Cosmetics Ayurvedic And Herbal Medicines, Herbal Cosmetics Alcoholic And Non Alcoholic Beverages, Drinks Adhesives Industrial Adhesive Sealants Glues Gum Adhesives, Industrial Adhesive, Sealants, Glues, Gum

& Resin Activated Carbon & Activated Charcoal Aluminium And Aluminium Extrusion Profiles &

Sections, Bio-fertilizers And Biotechnology Breakfast Snacks And Cereal Food

Bi l T & T b Bi l P Bi l Bicycle Tyres & Tubes, Bicycle Parts, Bicycle Assembling

SECTORS WE COVER SECTORS WE COVER

Bamboo And Cane Based Projects Bamboo And Cane Based Projects Building Materials And Construction Projects

Biodegradable & Bioplastic Based Projects Biodegradable & Bioplastic Based Projects Chemicals (Organic And Inorganic)

C f i B k /B ki A d O h F d Confectionery, Bakery/Baking And Other Food Cereal Processing Coconut And Coconut Based Products Cold Storage For Fruits & Vegetables Coal & Coal Byproduct

Copper & Copper Based Projects Copper & Copper Based Projects Dairy/Milk Processing Disinfectants, Pesticides, Insecticides, Mosquito , , , q

Repellents, Electrical, Electronic And Computer based Projects Essential Oils, Oils & Fats And Allied Engineering Goods Fibre Glass & Float Glass Fast Moving Consumer Goods

F d B k A P i Food, Bakery, Agro Processing

Fruits & Vegetables Processing Ferro Alloys Based Projects

F ili & Bi f ili Fertilizers & Biofertilizers Ginger & Ginger Based Projects

H b A d M di i l C lti ti A d J t h Herbs And Medicinal Cultivation And Jatropha(Biofuel)

Hotel & Hospitability Projects Hotel & Hospitability Projects Hospital Based Projects Herbal Based Projects Herbal Based Projects Inks, Stationery And Export Industries

SECTORS WE COVER I f t t P j t Infrastructure Projects

Jute & Jute Based ProductsL h A d L h B d P j Leather And Leather Based Projects

Leisure & Entertainment Based Projects Livestock Farming Of Birds & Animals Minerals And Minerals Maize Processing(Wet Milling) & Maize Based Projects Medical Plastics, Disposables Plastic Syringe, Blood

Bags Organic Farming, Neem Products Etc.

SECTORS WE COVER SECTORS WE COVER Paints, Pigments, Varnish & Lacquer Paper And Paper Board, Paper Recycling Projects Printing Inks Packaging Based Projects Perfumes, Cosmetics And Flavours Power Generation Based Projects & Renewable Energy Power Generation Based Projects & Renewable Energy

Based Projects Pharmaceuticals And Drugsg Plantations, Farming And Cultivations Plastic Film, Plastic Waste And Plastic Compounds Plastic, PVC, PET, HDPE, LDPE Etc.

SECTORS WE COVER

Potato And Potato Based Projects Printing And Packaging Real Estate, Leisure And Hospitality Rubber And Rubber Products Soaps And Detergents Stationary ProductsStat o a y oducts Spices And Snacks Food Steel & Steel Products Steel & Steel Products Textile Auxiliary And Chemicals

Township & Residential Complex Textiles And Readymade GarmentsTextiles And Readymade Garments Waste Management & Recycling Wood & Wood Products Water Industry(Packaged Drinking Water & Water Industry(Packaged Drinking Water &

Mineral Water)Wi & C bl Wire & Cable

Niir Project Consultancy ServicesNiir Project Consultancy Services

106106 E K l N N D lhiE K l N N D lhi 110007 I di110007 I di106106--E, Kamla Nagar, New DelhiE, Kamla Nagar, New Delhi--110007, India.110007, India.

Email:Email: npcs.india@gmail.comnpcs.india@gmail.com , , info@niir.orginfo@niir.org

Tel: +91Tel: +91 1111 23843955 23845654 2384588623843955 23845654 23845886Tel: +91Tel: +91--1111--23843955, 23845654, 2384588623843955, 23845654, 23845886

Mobile: +91Mobile: +91--98110435959811043595

Fax: +91Fax: +91--1111--2384156123841561Fax: +91Fax: +91--1111--2384156123841561

Website :Website :

www.niir.orgwww.niir.orgwww.niir.orgwww.niir.org

www.entrepreneurindia.cowww.entrepreneurindia.co

Take a look at NIIR PROJECT CONSULTANCY SERVICES on #Take a look at NIIR PROJECT CONSULTANCY SERVICES on #StreetViewStreetView

https://goo.gl/VstWkdhttps://goo.gl/VstWkd

Follow UsFollow Us

F i f ti i it t F i f ti i it t For more information, visit us at: For more information, visit us at: www.niir.orgwww.niir.org

www.entrepreneurindia.cowww.entrepreneurindia.co

Tomato & Tomato Products Manufacturing

Documents

Transcript of Tomato & Tomato Products Manufacturing

Canning Tomatoes and Tomato Products › uploads › sites › 2055 › 2017 › 03 › ...Canning Tomatoes and Tomato Products 5. floating of tomatoes. However, hot-packed tomatoes

Mexico Tomato Suspension Agreement Key to Production … GAIN Publications/Tomato Annual... · horticultural products produced under this technology are tomato ... processing industry

Manufacturing Tomato Sauces and Ketchups - Silverson · Manufacturing Tomato Sauces and Ketchups The recipe, viscosity and solids content of sauces and ketchups vary widely according

Dual Manufacturing: Manufacturing Both Real and Virtual Products

Agrosol Products: Tomato

Measurement of L-Lactate and Ethanol in Tomato Based Products

Investment Casting Manufacturing Products

Salt Products Manufacturing Unit

Tomato-based products

China Tomato Products

SUBMARINE MANUFACTURING & PRODUCTS LTD

Tomato products Specification Part 4: Tomato paste and ... · requirements governing quality of products and services in East Africa. ... Tomato products — Specification — Part

Example 15.4 Distributing Tomato Products at the RedBrand Company

Coir Products Manufacturing Process

Table 4–1. Products registered for greenhouse tomato insect ...Products registered for greenhouse tomato diseases are listed in Table 4–2. Table 4–1. Products registered for

Import of Processed Tomato Products · Only SPC Ardmona produces “directly competitive” products to Tariff Code 2002.10.00.60; the Processing Tomato sector has a number of players

LYCOPENE IN TOMATOES AND TOMATO PRODUCTS: STABILITY …

CALIFORNIA REGIONAL WATER QUALITY CONTROL BOARD...Los Gatos Tomato Products is a general partnership owned by Woolf Tomato Growers, Inc., Harris Ranch Tomato Co., and Ripe Tomato,

Microbiological Safety of Tomatoes and Tomato …cfs3.umd.edu/wp-content/uploads/2016/02/Tomato... · 1 . Microbiological Safety of Tomatoes and Tomato Products: A Bibliography .

Canning Tomatoes & Tomato Products