Post on 23-May-2020
PUBLIC PUBLIC
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 1
TD01 - Enabling Digital Transformation Through The Connected Enterprise
Name – Mukund Title – Business Manager, Software, Asia Pacific Date – January 22, 2018
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 2 PUBLIC
Agenda
Executing the Connected Enterprise
Early Adopters
Smart Assets and Analytics
Convergence of IT and OT
Industrie 4.0 and Connected Enterprise
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 3 PUBLIC
Government Initiatives
Industry Consortiums
Technologies
Industry Standards
Security CPS
Visions for fueling manufacturing leadership
Assemble and promote best practices
Innovations that redefine and create new value opportunities
Industry Consortiums Drive interoperability and commonality
Industry Standards
IoT CPS
AVAILABLE Today and FOUNDATIONAL to Achieving These Visions…
Advanced Manufacturing Partnership 2.0
Industrie 4.0 Manufacturing Innovation 3.0
Usine du Futur
ENABLED BY The Connected Enterprise
SMART MANUFACTURING
3
Assemble and promote best practices
Make in India
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 4 PUBLIC
Market
Global Competitiveness Workforce
Talent Shortages & Skills Gap Risks
Changing Risk Patterns Technology
Industrial Internet of Things Market Technology
Opportunities and challenges in changing global landscape
IoT value at stake and growth of internet enabled assets
Macro Trends and PRESSURES
Global challenge hiring and retaining
Highly publicized and expensive incidents worldwide
Times are changing!..
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 5 PUBLIC
Industrie 4.0 and Industry 4.0
Evolving Smart Digital Manufacturing with Internet Enabled Objects (IIOT), Cyber Physical Systems and Innovation in Technologies
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 6 PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 6 PUBLIC
!! Highly Responsive to Consumers !! Less Supply Chain Risk & Variability !! Disaster Forecasting & Recovery !! Inventory Reductions !! Production Efficiencies
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 6 PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 6 Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 6
SMART
MANUFACTURING
OPTIMIZED DEMAND-DRIVEN DEMAND-DRIVEN SUSTAINABLE
6
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 7 PUBLIC
RAMI4.0 / Vertical and Horizontal Integration
Conceptual Model Enterprise View
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 8 PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 8 PUBLIC
Supply Chain
Headquarters
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 8
Supply Distribution Center
Smart Grid
Headquarters
Smart Grid
Headquarters
Customers
Supply Chain Supply Supply Chain Supply
Optimized for Rapid Value Creation THE CONNECTED ENTERPRISE
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 9 PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 9 PUBLIC
Transactional data: orders, supply network, product design …
OT
IT
CONVERGENCE
9
MATERIAL & TRANSPORT
CONTROLLERS SENSORS, ACTUATORS
LABELERS & PRINTERS
MACHINES & EQUIPMENT
FINANCIALS HR LOGISTICS QUALITY CUSTOMERS ERP
Real-time data: CONTROL, SAFETY, SECURITY + alarms, events, states, energy, diagnostics, …
…
…
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 10 PUBLIC
Converged Plant wide Ethernet
Logical Framework Overall Architecture
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 11 PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 11 PUBLIC
DIGITIZATION DIGITIZATION DIGITIZATION 10101001000101010101010101010100101010101101010101010101010101010101001010101010101010110010111010101010001011010010100100101010101010010101010101010010111010101010001011010010100110 10010111010101010001011010010100100101010101010010101010101010010111010101010001011010010100110 DIGITIZATION 10101001000101010101010101010100101010101101010101010101010101010101001010101010101010DIGITIZATION DIGITIZATION 10010111010101010001011010010100100101010101010010101010101010010111010101010001011010010100100 DIGITIZATION DIGITIZATION 10010111010101010001011010010100100101010101010010101010101010010111010101010001011010010100100 DIGITIZATION
10101001000101010101010101010100101010101101010101010101010101010101001010101010101010110010111010101010001011010010100100101010101010010101010101010010111010101010001011010010100100 10010111010101010001011010010100100101010101010010101010101010010111010101010001011010010100100
NUMBER OF DEVICES ON THE
INTERNET BY 2020
50B SAFE &
COLLABORATIVE ROBOTS
50B 10010111010101010001011010010100100101010101010010101010101010010111010101010001011010010100100 10010111010101010001011010010100100101010101010010101010101010010111010101010001011010010100100 10010111010101010001011010010100100101010101010010101010101010010111010101010001011010010100100
ALERT!
AI & MACHINE LEARNING PREDICT FAILURES AND
REDUCE DOWNTIME
WEARABLES & MOBILE DEVICES TRANSFORM
WORK FLOWS
10101001000101010101010101010100101010101101010101010101010101010101001010101010101010110101001000101010101010101010100101010101101010101010101010101010101001010101010101010110010111010101010001011010010100100101010101010010101010101010010111010101010001011010010100100 101010010001010101010101010101001010101011010101010101010101010101010010101010101010101
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 12 PUBLIC
Transparent – Live Data Transparent – Live Data
The Digital Transformation IIoT Information Infrastructure
Hierarchical - Historical data
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 13 PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 13 PUBLIC
13
INTELLIGENT ASSETS Self Aware and!!!!
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 14 PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 14 PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 14
INTELLIGENT ASSETS Self Aware and System Aware
14 Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 14 PUBLIC
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 15 PUBLIC
CONTEXTUALIZATION Energy/Product, OEE
Voltage, Kwh, Running Time, Temperature, Throughput
Real-time Data
Information ANALYTICS
Predict failures, deteriorations, deviations
Knowledge OPTIMIZE
More efficient process workflows
Wisdom
Voltage, Kwh, Running Time,
Smarter Machines & Equipment
15
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 16 PUBLIC
7100KWh of energy used today
~ +15%
Batch time has increased in the last
3 shifts
Time to reach temperature is longer
than normal
Smarter Plants & Operations
16
Line #1 Line #1 ALERT
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 17 PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 17 PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 17
Physical Model Connect data sources
Logical Model Organize for Presentation
Desktop
Logical Model Organize for Presentation Mobile
Data Sources FactoryTalk and 3rd party
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 18 PUBLIC
58% Improved
product quality
Sources: MPI Internet of Things Study, The MPI Group, December 2015
47% Improved
maintenance uptime
57% Decreased
manufacturing costs
42% Improved information
for business analytics
57% Increased speed
of operations
40% Improved
coordination with customers
41% Improved information
for production decisions
EARLY IOT INVESTMENTS ARE DRIVING RESULTS
Productivity improvements and reductions in operating costs
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 19 PUBLIC
Monitor > Analyze > Predict > Optimize
Pump Fillage Optimization IMPROVES Well Production
PREDICTING Failure Modes Minimizes Unscheduled Downtime
UNAN
CHOR
ED
STAT
IC V
ALVE
LEAK
TRAV
EL V
ALVE
LEAK
GAS
LOCK
ED
TAPP
ING
UP
TAPP
ING
DOW
N
WOR
N PU
MP
HOLE
IN B
ARRE
L
SURFACE
DOWNHOLE
DOWNHOLE CARD MODEL
PUMP CONDITIONS
PREDICTION
Real-time Prediction of Potential Failures
PREDICTINGUnscheduled Downtime
UNAN
CHOR
ED
STAT
IC V
ALVE
LEAK
TRAV
EL V
ALVE
LEAK
GAS
LOCK
ED
TAPP
ING
UP
TAPP
ING
DOW
N
WOR
N PU
MP
HOLE
IN B
ARRE
L
DOWNHOLE DOWNHOLE DOWNHOLE
DOWNHOLE CARD MODEL DOWNHOLE CARD MODEL DOWNHOLE CARD MODEL
PREDICTING Failure Modes Minimizes PREDICTING
19
Real-time Prediction of Potential Failures Real-time Prediction of Potential Failures
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 20 PUBLIC
CV Analysis of Gas Generated at multiple shops
Excel Reports
Dashboard
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 21 PUBLIC PUBLIC
Inventory 120 days to 82 days
CapEx
30% per year in capital avoidance
Productivity ! 4% to 5% per year
Delivery Mid-80s to 96%
Lead Times Reduced 50%
Time to Want 82% to 98%
Quality
50% reduction in PPM
120 days to 82 days Mid-80s to 96% Mid-80s to 96%
Lead Times Reduced 50% Reduced 50%
21
The Connected Enterprise Rockwell Automation Transformation
PUBLIC
120 days to 82 days
capital avoidance
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 22 PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 22 PUBLIC22
The Connected Enterprise
EXECUTION MODEL
Analytics
Secure, Upgrade
Working Data Capital
Collaboration
Assessment
PUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLIC
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 23 PUBLIC
ASSESSMENT
PROTECTION against security breaches
DATA MANAGEMENT reconcile disparate data sources
FUTURE PROOF for expanded use & advancements in technology - CLOUD, MOBILITY, SECURITY
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 23 PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 23 PUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLIC
First step in developing the “BLUEPRINT” to a CONNECTED ENTERPRISE
VALIDATE network performance and reliability
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 24 PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 24 PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 24 PUBLICPUBLICPUBLIC
Better protect assets by SECURING the data flow all the way to the end points PUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLIC
SINGLE, UNIFIED network technology for both OT and IT
PERFORMANCE INCREASE by replacing or isolating untrusted legacy systems
AUTHENTICATE, AUTHORIZE & ACCOUNT for who has access, and to what
SINGLE, UNIFIED
SECURE & UPGRADE Automation and Networks
REDUCE DOWNTIME leveraging the data from smarter devices & systems
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 25 PUBLIC
WORKING DATA CAPITAL
DELIVER actionable information in real time to all levels of the business
SHARE data securely across global operations
DELIVERDELIVER
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 25 PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 25 PUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLIC
UNLEASH THE VALUE of the stranded data from devices in and around operations PUBLICPUBLIC
UNLEASH THE VALUE of the stranded data from devices in and around operations PUBLICPUBLICPUBLICPUBLICPUBLIC
OUT PERFORM competitors by optimizing your entire process
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 26 PUBLIC
ANALYTICS: OPERATIONAL BENEFIT REALIZATION
UNDERSTAND process performance in real time
RESPOND quickly to changes in the process
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 26 PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 26 PUBLICPUBLICPUBLICPUBLICPUBLICPUBLIC
Improve PRODUCTION EFFICIENCY and PRODUCT QUALITY PUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLIC
process
INCREASE uptime and reduce waste
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 27 PUBLIC
IMPROVE inventory by managing your supply chain - right parts, right time, right place
CONTROL BUDGET by knowing the cost of goods produced - material, labor & energy
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 27 PUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 27 PUBLICPUBLICPUBLIC Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 27 Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 27
INNOVATION that creates ACTIONABLE INSIGHT
PUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLIC
COLLABORATION
REMOTE ACCESS to PEOPLE, ASSETS and DATA in real time - securely, anytime & anywhere
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 28 PUBLIC
Device Data Human Data
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 29 PUBLIC
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 30 PUBLIC
Venue Map
20 TECHNOLOGY
SESSIONS
15 HANDS-ON SESSIONS
MORE THAN
20 EXHIBITS
UNLIMITED NETWORKING
PUBLIC
www.rockwellautomation.com www.rockwellautomation.com
PUBLIC
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 31
Enabling Industry 4.0 through the Connected Enterprise