TD01 - Enabling Digital Transformation Through The ... · IoT CPS AVAILABLE Today and FOUNDATIONAL...

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TD01 - Enabling Digital Transformation Through The Connected Enterprise

Name – Mukund Title – Business Manager, Software, Asia Pacific Date – January 22, 2018

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Agenda

Executing the Connected Enterprise

Early Adopters

Smart Assets and Analytics

Convergence of IT and OT

Industrie 4.0 and Connected Enterprise


Government Initiatives

Industry Consortiums

Technologies

Industry Standards

Security CPS

Visions for fueling manufacturing leadership

Assemble and promote best practices

Innovations that redefine and create new value opportunities

Industry Consortiums Drive interoperability and commonality

Industry Standards

IoT CPS

AVAILABLE Today and FOUNDATIONAL to Achieving These Visions…

Advanced Manufacturing Partnership 2.0

Industrie 4.0 Manufacturing Innovation 3.0

Usine du Futur

ENABLED BY The Connected Enterprise

SMART MANUFACTURING

3

Assemble and promote best practices

Make in India


Market

Global Competitiveness Workforce

Talent Shortages & Skills Gap Risks

Changing Risk Patterns Technology

Industrial Internet of Things Market Technology

Opportunities and challenges in changing global landscape

IoT value at stake and growth of internet enabled assets

Macro Trends and PRESSURES

Global challenge hiring and retaining

Highly publicized and expensive incidents worldwide

Times are changing!..


Industrie 4.0 and Industry 4.0

Evolving Smart Digital Manufacturing with Internet Enabled Objects (IIOT), Cyber Physical Systems and Innovation in Technologies

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!! Highly Responsive to Consumers !! Less Supply Chain Risk & Variability !! Disaster Forecasting & Recovery !! Inventory Reductions !! Production Efficiencies

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SMART

MANUFACTURING

OPTIMIZED DEMAND-DRIVEN DEMAND-DRIVEN SUSTAINABLE

6


RAMI4.0 / Vertical and Horizontal Integration

Conceptual Model Enterprise View


Supply Chain

Headquarters


Supply Distribution Center

Smart Grid

Headquarters

Smart Grid

Headquarters

Customers

Supply Chain Supply Supply Chain Supply

Optimized for Rapid Value Creation THE CONNECTED ENTERPRISE


Transactional data: orders, supply network, product design …

OT

IT

CONVERGENCE

9

MATERIAL & TRANSPORT

CONTROLLERS SENSORS, ACTUATORS

LABELERS & PRINTERS

MACHINES & EQUIPMENT

FINANCIALS HR LOGISTICS QUALITY CUSTOMERS ERP

Real-time data: CONTROL, SAFETY, SECURITY + alarms, events, states, energy, diagnostics, …

…

…


Converged Plant wide Ethernet

Logical Framework Overall Architecture


DIGITIZATION DIGITIZATION DIGITIZATION 10101001000101010101010101010100101010101101010101010101010101010101001010101010101010110010111010101010001011010010100100101010101010010101010101010010111010101010001011010010100110 10010111010101010001011010010100100101010101010010101010101010010111010101010001011010010100110 DIGITIZATION 10101001000101010101010101010100101010101101010101010101010101010101001010101010101010DIGITIZATION DIGITIZATION 10010111010101010001011010010100100101010101010010101010101010010111010101010001011010010100100 DIGITIZATION DIGITIZATION 10010111010101010001011010010100100101010101010010101010101010010111010101010001011010010100100 DIGITIZATION

10101001000101010101010101010100101010101101010101010101010101010101001010101010101010110010111010101010001011010010100100101010101010010101010101010010111010101010001011010010100100 10010111010101010001011010010100100101010101010010101010101010010111010101010001011010010100100

NUMBER OF DEVICES ON THE

INTERNET BY 2020

50B SAFE &

COLLABORATIVE ROBOTS

50B 10010111010101010001011010010100100101010101010010101010101010010111010101010001011010010100100 10010111010101010001011010010100100101010101010010101010101010010111010101010001011010010100100 10010111010101010001011010010100100101010101010010101010101010010111010101010001011010010100100

ALERT!

AI & MACHINE LEARNING PREDICT FAILURES AND

REDUCE DOWNTIME

WEARABLES & MOBILE DEVICES TRANSFORM

WORK FLOWS

10101001000101010101010101010100101010101101010101010101010101010101001010101010101010110101001000101010101010101010100101010101101010101010101010101010101001010101010101010110010111010101010001011010010100100101010101010010101010101010010111010101010001011010010100100 101010010001010101010101010101001010101011010101010101010101010101010010101010101010101


Transparent – Live Data Transparent – Live Data

The Digital Transformation IIoT Information Infrastructure

Hierarchical - Historical data


13

INTELLIGENT ASSETS Self Aware and!!!!

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INTELLIGENT ASSETS Self Aware and System Aware

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CONTEXTUALIZATION Energy/Product, OEE

Voltage, Kwh, Running Time, Temperature, Throughput

Real-time Data

Information ANALYTICS

Predict failures, deteriorations, deviations

Knowledge OPTIMIZE

More efficient process workflows

Wisdom

Voltage, Kwh, Running Time,

Smarter Machines & Equipment

15


7100KWh of energy used today

~ +15%

Batch time has increased in the last

3 shifts

Time to reach temperature is longer

than normal

Smarter Plants & Operations

16

Line #1 Line #1 ALERT

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Physical Model Connect data sources

Logical Model Organize for Presentation

Desktop

Logical Model Organize for Presentation Mobile

Data Sources FactoryTalk and 3rd party


58% Improved

product quality

Sources: MPI Internet of Things Study, The MPI Group, December 2015

47% Improved

maintenance uptime

57% Decreased

manufacturing costs

42% Improved information

for business analytics

57% Increased speed

of operations

40% Improved

coordination with customers

41% Improved information

for production decisions

EARLY IOT INVESTMENTS ARE DRIVING RESULTS

Productivity improvements and reductions in operating costs


Monitor > Analyze > Predict > Optimize

Pump Fillage Optimization IMPROVES Well Production

PREDICTING Failure Modes Minimizes Unscheduled Downtime

UNAN

CHOR

ED

STAT

IC V

ALVE

LEAK

TRAV

EL V

ALVE

LEAK

GAS

LOCK

ED

TAPP

ING

UP

TAPP

ING

DOW

N

WOR

N PU

MP

HOLE

IN B

ARRE

L

SURFACE

DOWNHOLE

DOWNHOLE CARD MODEL

PUMP CONDITIONS

PREDICTION

Real-time Prediction of Potential Failures

PREDICTINGUnscheduled Downtime

UNAN

CHOR

ED

STAT

IC V

ALVE

LEAK

TRAV

EL V

ALVE

LEAK

GAS

LOCK

ED

TAPP

ING

UP

TAPP

ING

DOW

N

WOR

N PU

MP

HOLE

IN B

ARRE

L

DOWNHOLE DOWNHOLE DOWNHOLE

DOWNHOLE CARD MODEL DOWNHOLE CARD MODEL DOWNHOLE CARD MODEL

PREDICTING Failure Modes Minimizes PREDICTING

19

Real-time Prediction of Potential Failures Real-time Prediction of Potential Failures


CV Analysis of Gas Generated at multiple shops

Excel Reports

Dashboard

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Inventory 120 days to 82 days

CapEx

30% per year in capital avoidance

Productivity ! 4% to 5% per year

Delivery Mid-80s to 96%

Lead Times Reduced 50%

Time to Want 82% to 98%

Quality

50% reduction in PPM

120 days to 82 days Mid-80s to 96% Mid-80s to 96%

Lead Times Reduced 50% Reduced 50%

21

The Connected Enterprise Rockwell Automation Transformation

PUBLIC

120 days to 82 days

capital avoidance

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The Connected Enterprise

EXECUTION MODEL

Analytics

Secure, Upgrade

Working Data Capital

Collaboration

Assessment

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ASSESSMENT

PROTECTION against security breaches

DATA MANAGEMENT reconcile disparate data sources

FUTURE PROOF for expanded use & advancements in technology - CLOUD, MOBILITY, SECURITY

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First step in developing the “BLUEPRINT” to a CONNECTED ENTERPRISE

VALIDATE network performance and reliability

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Better protect assets by SECURING the data flow all the way to the end points PUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLIC

SINGLE, UNIFIED network technology for both OT and IT

PERFORMANCE INCREASE by replacing or isolating untrusted legacy systems

AUTHENTICATE, AUTHORIZE & ACCOUNT for who has access, and to what

SINGLE, UNIFIED

SECURE & UPGRADE Automation and Networks

REDUCE DOWNTIME leveraging the data from smarter devices & systems


WORKING DATA CAPITAL

DELIVER actionable information in real time to all levels of the business

SHARE data securely across global operations

DELIVERDELIVER

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UNLEASH THE VALUE of the stranded data from devices in and around operations PUBLICPUBLIC

UNLEASH THE VALUE of the stranded data from devices in and around operations PUBLICPUBLICPUBLICPUBLICPUBLIC

OUT PERFORM competitors by optimizing your entire process


ANALYTICS: OPERATIONAL BENEFIT REALIZATION

UNDERSTAND process performance in real time

RESPOND quickly to changes in the process

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Improve PRODUCTION EFFICIENCY and PRODUCT QUALITY PUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLICPUBLIC

process

INCREASE uptime and reduce waste


IMPROVE inventory by managing your supply chain - right parts, right time, right place

CONTROL BUDGET by knowing the cost of goods produced - material, labor & energy

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INNOVATION that creates ACTIONABLE INSIGHT

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COLLABORATION

REMOTE ACCESS to PEOPLE, ASSETS and DATA in real time - securely, anytime & anywhere


Device Data Human Data


Venue Map

20 TECHNOLOGY

SESSIONS

15 HANDS-ON SESSIONS

MORE THAN

20 EXHIBITS

UNLIMITED NETWORKING

PUBLIC

www.rockwellautomation.com www.rockwellautomation.com

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Enabling Industry 4.0 through the Connected Enterprise

TD01 - Enabling Digital Transformation Through The ... · IoT CPS AVAILABLE Today and FOUNDATIONAL...

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