Post on 16-May-2019
Designed for original STAUFF Pipe, Tube, Hose and Cable Clamps
Local Solutions For Individual Customers Worldwide
Product Overview
STAUFF SWG Stud Welding System for STAUFF Clamps
STAUFF SWG Weld Stud – developed for efficient assemblies
Versatile combinationand adaptation options
STAUFF Stud Welding System
www.stauff.com
¡ Developed and optimised to the functions of original
STAUFF Clamps in the Standard Series (DIN 3015, Part 1)
¡ Only one STAUFF SWG Weld Stud covers all installation options
¡ Versatile combination and adaptation options for the STAUFF SWG System
available (e.g. fastening elements for conduit hoses, clamping belts
and cable ties)
¡ Significant time and cost savings by a quicker welding process
and reduced rework on welding locations
¡ Material distortion reduced to a minimum through low thermal stress
(particularly significant when handling thin metal sheets)
¡ High degree of safety and avoidance of corrosion due to a welded joint
over the whole surface
¡ Lightweight and compact designed welding inverter
¡ By default no shielding gas or ceramic ferrule required
¡ Works without high-voltage current
A Weld Stud with Female Thread Type SWG-SF
A Distance Plate Type SWG-DIP
STAUFF SWG Stud Welding System – by the inventor of the DIN 3015 STAUFF Clamp
A Weld Stud and Distance Plate B Welding equipment C Accessories D Original STAUFF Clamps in the Standard Series as well as fastening
elements for conduit hoses, clamping belts and cable ties
B Welding equipment C Accessories
BC
Characteristics of the STAUFF SWG Stud Welding System
Reduction of the assembly time per clamp* Reduction of material and wage costs per year*
*Based on the example of a typical installation in production environments. *Based on the example of a usual quantity/wage costs.
Weld Plate Installation100%
Stud Weld Installation23%
Stud Weld Installation44%
Weld Plate Installation100%
Installation VideoConvince yourself from the high productivity
due to fast and easy handling and profit from
significant time and cost savings.
www.stauff.com/en/swg
D Original STAUFF Clamps in different versions and
special materials for Pipe, Tube, Hose and Cable
Installation and other components.
www.stauff.com
STAUFF Stud Welding System
Order Code
Weld Stud *SWG-SF*M6x11x14*W124
* Weld Stud with Female Thread SWG-SF
* Thread code Metric ISO thread M6x11x14 Unified coarse (UNC) thread UNC1/4-20x11x14 * Material code Steel 4.8 with galvanised copper coating C1E (DIN EN ISO 4042) W124
Weld Stud with Female ThreadType SWG-SF
Group Dimensions (mm/in) Order Codes Packaging UnitsSTAUFF DIN Thread G ØD1 H1 (Standard Options) (in PCS. / per Bag)
1 ... 8 0 ... 8
M611 14
SWG-SF-M6x11x14-W124 100.43 .55
1/4-20 UNC11 14
SWG-SF-UNC1/4-20x11x14-W124 100.43 .55
H1
ØD1
Alternative materials are available upon request. Consult STAUFF for further information.
Maximum torque rating: 6 N·m / 4.43 ft·lbSpecific series can limit the torque additionally. In case of doubt, please contact STAUFF.
Order Code
Distance Plate *SWG-DIP*2*PP-BK
* Distance Plate SWG-DIP
* STAUFF Group 2 * Material code Polypropylene (Colour: Black) PP-BK
Alternative materials are available upon request. Consult STAUFF for further information.
Distance PlateType SWG-DIP
Group Pipe/Tube-Ø (mm/in) Dimensions (mm/in) Order Codes Packaging UnitsSTAUFF DIN Clamp Body L1 L2 ±0,1(.003) L4 B Ø (Standard Options) (in PCS. / per Bag)
1 06 ... 12 29 10,5 10,5 30 11,8
SWG-DIP-1-PP-BK 25.24 ... .48 1.14 .41 .41 1.18 .46
1A 16 ... 12 43,5 20 11,8 30 11,8
SWG-DIP-1A-PP-BK 25.24 ... .48 1.71 .79 .46 1.18 .46
2 212,7 ... 18 48,5 26 11,3 30 11,8
SWG-DIP-2-PP-BK 25.50 ... .71 1.90 1.02 .44 1.18 .46
3 319 ... 25,4 56,5 33 11,8 30 11,8
SWG-DIP-3-PP-BK 25.75 ... 1.00 2.22 1.30 .46 1.18 .46
4 426,9 ... 32 62 40 11 30 11,8
SWG-DIP-4-PP-BK 251.06 ... 1.26 2.44 1.57 .43 1.18 .46
5 532 ... 42 75 52 11,5 30 11,8
SWG-DIP-5-PP-BK 251.26 ... 1.65 2.95 2.05 .45 1.18 .46
6 644,5 ... 54 88 66 11 30 11,8
SWG-DIP-6-PP-BK 251.75 ... 2.12 3.46 2.60 .43 1.18 .46
7 757,2 ... 76,1 121 94 13,5 30 11,8
SWG-DIP-7-PP-BK 102.25 ... 3.00 4.76 3.70 .53 1.18 .46
8 888,9 ... 102 147 120 13,5 30 11,8
SWG-DIP-8-PP-BK 103.50 ... 4.00 5.78 4.72 .53 1.18 .46
1D 16 ... 12 37 18,5 - 30 11,8
SWG-DIP-1D-PP-BK 10.24 ... .48 1.45 .73 - 1.18 .46
STAUFF Group 1 STAUFF Group 1A ... 3
A Weld Stud and Distance Plate
STAUFF Group 4 ... 8
B
Ø
L1
L2 L4
B Ø
L1
L2 L4
t= 6 (.24)
ØB
L2L4
L1
t= 6 (.24) t= 6 (.24)
B
t= 6 (.24)
Ø
L1
L2
STAUFF Group 1D
Dimensional drawings: All dimensions in mm (in).
Weld Inverter Type SWG-WI06
Characteristics
¡ Works without high-voltage current
¡ No heavy extension cords required
¡ Extremely powerful and robust
¡ Compact in design
¡ Lightweight with only 18 kg / 40 lbs
¡ Welding current: 100 ... 650 A (stepless control)
¡ Welding time: 5 ... 200 ms (stepless control)
¡ Connection Cable: 3 m / 9.84 ft
Weld Gun - Arc Ignition Type SWG-WG
Order Code
SWG-WG
a Type
Weld Gun SWG-WG
Distance Tube(optional)
Distance Adaptor(optional)
Characteristics
¡ Compact in design
¡ Lightweight with only 0,8 kg / 1.8 lbs
(without Cable)
¡ Ergonomic handle
¡ Comfortable setup
¡ Connection Cable: 5 m / 16.40 ft
Order Code
SWG-WI06
a Type
Weld Inverter SWG-WI06
B Welding equipment STAUFF Stud Welding System
www.stauff.com
Weld Gun
Stud Retainer(optional)
Technical Data
Primary Power¡ 100 V to 240 V, 1 phase, 50/60 Hz, 16 AT
Primary Plug¡ 16 A 2-pin grounded safety plug
(Plug Type F CEE 7/4)
IP Code¡ IP 44 (also permits operation outdoors)
Ambient Temperature Limits¡ ±0 °C to +40 °C / ±32 °F to +104 °F
Dimension L x W x H¡ 474 x 337 x 351 mm / 18.66 x 13.27 x 13.82 in
Required Accessories¡ Weld Gun and Accessories, Ground Cable
Technical Data
Lift¡ Adjustment range 3 mm / .11 in, lockable
Workplace noise level¡ Up to 90 dB (A) may occur during welding
Dimension L x W x H¡ 200 x 65 x 140 mm / 7.87 x 2.56 x 5.51 in
(without Cable, without Distance Tube)
Required Accessories¡ Distance Adaptor (with DIN 3015 Clamp),
Distance Tube, Stud Retainer
Starterkit Type SWG-WI06-Starterkit
Includes
¡ 1 Weld Inverter - Type SWG-WI06
¡ 1 Weld Gun - Type SWG-WG
¡ 1 Ground Cable - Type SWG-GC
¡ 1 Distance Tube - Type DIT-SR6-SWG-WG30
¡ 5 Stud Retainer - Type SWG-SR6
¡ 1 Toolkit (Box Spanner/Hex Wrench)
¡ Operating Manual (EN/DE)
Order Code
SWG-WI06-Starterkit
a Type
Starterkit SWG-WI06-Starterkit
Required Accessories¡ Distance Adaptor (with DIN 3015 Clamp), Weld Stud
STARTERKIT
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STAUFF Stud Welding SystemC Accessories D Clamp Body
Distance Tube Type DIT-SR6-SWG-WG
Distance Adaptor Type SWG-AGS
Original STAUFF Clamps for Quick, Easy and Safe Pipe, Tube, Hose and Cable Installation
Clamp bodies manufactured from thermoplastics (PP / PA), thermoplastic elastomers (SA), aluminium (AL) or special materials
Stud Welding System for Installation of STAUFF Special Clamps
Type Assignment Distance Adaptor Type SWG-AGS Order Codes
A Type A for use with SWG-AGS-1A DIT-SR6-SWG-WG25
B Type B for use with all other SWG-AGS ... DIT-SR6-SWG-WG30
Stud Retainer Type SWG-SR6
Order Code
SWG-SR6
a Type
Stud Retainer (5 PCS. per Bag) SWG-SR6
Ground Cable Type SWG-GC
Order Code
SWG-GC
a Type
Ground Cable SWG-GC
GroupSTAUFF DIN Adaptor Order Codes
1A 1 AGS-1A for use with Distance Tube Type A SWG-AGS-1A
2 2 AGS-2 for use with Distance Tube Type B SWG-AGS-2
3 3 AGS-3 for use with Distance Tube Type B SWG-AGS-3
4 4 AGS-4 for use with Distance Tube Type B SWG-AGS-4
5 5 AGS-5 for use with Distance Tube Type B SWG-AGS-5
6 6 AGS-6 for use with Distance Tube Type B SWG-AGS-6
7 7 AGS-7 for use with Distance Tube Type B SWG-AGS-7
8 8 AGS-8 for use with Distance Tube Type B SWG-AGS-8
Standard Series (DIN 3015, Part 1) STAUFF Group 1-8 Twin Series (DIN 3015, Part 3) STAUFF Group 1D Special Design of the Light Series LBBU
Conduit Hose Clamp (Concept)
Custom-Designed Special Clamps Lashing Strap Clamp (Concept)
Cable Tie Clamp (Concept)
STAUFF SWG § English § 9910000269 § 06/2016
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Learn more at www.stauff.com/innovation
STAUFF NRC clamps for the noise and vibration reducing installation of pipes and tubes
with outside diameters between 6 and 42 mm or ¼ to 1 ½“. The working principle
is based on polypropylene clamp bodies following the Standard Series according to DlN
3015, Part 1 with a specially shaped, two-part elastomer insert, which mechanically
absorbs vibrations in the pipe and as a result reduces noises arising to a minimum.
STAUFF NRC ClampsNoise and Vibration Reducing
Compatible withSTAUFF SWG
www.stauff.com
GERMANY Walter Stauffenberg GmbH & Co. KGIm Ehrenfeld 4 I 58791 WerdohlTel.: +49 23 92 916 0Fax: +49 23 92 916 160sales@stauff.com
Globally available through wholly-owned branches and distributors in all industrial countries.
AUSTRALIASTAUFF Corporation Pty LtdTel.: +61 2 4271 9000sales@stauff.com.au
BRAZILSTAUFF Brasil Ltda.Tel.: +55 11 47 72 72 00stauff@stauffbrasil.com
CHINA STAUFF ChinaTel.: +86 21 68 18 70 00info@stauff.com.cn
FRANCESTAUFF S.A.S.Tel.: +33 2 54 50 55 50direction@stauffsa.com
INDIASTAUFF India Pvt. Ltd.Tel.: +91 20 66 20 2466sales@stauffindia.com IRELANDSTAUFF IrelandTel.: +44 28 92 60 69 00sales@stauffireland.com
ITALYSTAUFF Italia S.r.l.Tel.: +39 031 65 84 94sales@stauff.it
CANADASTAUFF Canada Ltd.Tel.: +1 416 282 46 08sales@stauffcanada.com
KOREASTAUFF Korea Ltd.Tel.: +82 51 266 66 66info@stauff.co.kr
MALAYSIASTAUFF South East Asia Sdn BhdTel.: +60 3 5637 7888sales@stauff.com.my
NEW ZEALAND STAUFF Corporation (NZ) Ltd.Tel.: +64 9 271 48 12sales@stauff.co.nz
POLAND STAUFF Polska Sp. z o.o.Tel.: +48 58 660 11 60sales@stauff.pl
RUSSIAN FEDERATION STAUFF LLCTel.: +7 495 276 16 50 sales@stauff.ru THAILAND STAUFF (Thailand) Co., Ltd.Tel.: +66 2 721 73 23 sales@stauff.co.th
UNITED STATESSTAUFF CorporationTel.: +1 201 444 78 00sales@stauffusa.com
UNITED KINGDOMSTAUFF UK Ltd.Tel.: +44 114 251 85 18sales@stauff.co.uk
VIETNAMSTAUFF Vietnam Ltd. Tel.: +84 8 3948 1041sales@stauff.com.vn