Designed for original STAUFF Pipe, Tube, Hose and Cable Clamps

Local Solutions For Individual Customers Worldwide

Product Overview

STAUFF SWG Stud Welding System for STAUFF Clamps

STAUFF SWG Weld Stud – developed for efficient assemblies

Versatile combinationand adaptation options

STAUFF Stud Welding System

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¡ Developed and optimised to the functions of original

STAUFF Clamps in the Standard Series (DIN 3015, Part 1)

¡ Only one STAUFF SWG Weld Stud covers all installation options

¡ Versatile combination and adaptation options for the STAUFF SWG System

available (e.g. fastening elements for conduit hoses, clamping belts

and cable ties)

¡ Significant time and cost savings by a quicker welding process

and reduced rework on welding locations

¡ Material distortion reduced to a minimum through low thermal stress

(particularly significant when handling thin metal sheets)

¡ High degree of safety and avoidance of corrosion due to a welded joint

over the whole surface

¡ Lightweight and compact designed welding inverter

¡ By default no shielding gas or ceramic ferrule required

¡ Works without high-voltage current

A Weld Stud with Female Thread Type SWG-SF

A Distance Plate Type SWG-DIP

STAUFF SWG Stud Welding System – by the inventor of the DIN 3015 STAUFF Clamp

A Weld Stud and Distance Plate B Welding equipment C Accessories D Original STAUFF Clamps in the Standard Series as well as fastening

elements for conduit hoses, clamping belts and cable ties

B Welding equipment C Accessories

BC

Characteristics of the STAUFF SWG Stud Welding System

Reduction of the assembly time per clamp* Reduction of material and wage costs per year*

*Based on the example of a typical installation in production environments. *Based on the example of a usual quantity/wage costs.

Weld Plate Installation100%

Stud Weld Installation23%

Stud Weld Installation44%

Weld Plate Installation100%

Installation VideoConvince yourself from the high productivity

due to fast and easy handling and profit from

significant time and cost savings.

www.stauff.com/en/swg

D Original STAUFF Clamps in different versions and

special materials for Pipe, Tube, Hose and Cable

Installation and other components.

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STAUFF Stud Welding System

Order Code

Weld Stud *SWG-SF*M6x11x14*W124

* Weld Stud with Female Thread SWG-SF

* Thread code Metric ISO thread M6x11x14 Unified coarse (UNC) thread UNC1/4-20x11x14 * Material code Steel 4.8 with galvanised copper coating C1E (DIN EN ISO 4042) W124

Weld Stud with Female ThreadType SWG-SF

Group Dimensions (mm/in) Order Codes Packaging UnitsSTAUFF DIN Thread G ØD1 H1 (Standard Options) (in PCS. / per Bag)

1 ... 8 0 ... 8

M611 14

SWG-SF-M6x11x14-W124 100.43 .55

1/4-20 UNC11 14

SWG-SF-UNC1/4-20x11x14-W124 100.43 .55

H1

ØD1

Alternative materials are available upon request. Consult STAUFF for further information.

Maximum torque rating: 6 N·m / 4.43 ft·lbSpecific series can limit the torque additionally. In case of doubt, please contact STAUFF.

Order Code

Distance Plate *SWG-DIP*2*PP-BK

* Distance Plate SWG-DIP

* STAUFF Group 2 * Material code Polypropylene (Colour: Black) PP-BK

Alternative materials are available upon request. Consult STAUFF for further information.

Distance PlateType SWG-DIP

Group Pipe/Tube-Ø (mm/in) Dimensions (mm/in) Order Codes Packaging UnitsSTAUFF DIN Clamp Body L1 L2 ±0,1(.003) L4 B Ø (Standard Options) (in PCS. / per Bag)

1 06 ... 12 29 10,5 10,5 30 11,8

SWG-DIP-1-PP-BK 25.24 ... .48 1.14 .41 .41 1.18 .46

1A 16 ... 12 43,5 20 11,8 30 11,8

SWG-DIP-1A-PP-BK 25.24 ... .48 1.71 .79 .46 1.18 .46

2 212,7 ... 18 48,5 26 11,3 30 11,8

SWG-DIP-2-PP-BK 25.50 ... .71 1.90 1.02 .44 1.18 .46

3 319 ... 25,4 56,5 33 11,8 30 11,8

SWG-DIP-3-PP-BK 25.75 ... 1.00 2.22 1.30 .46 1.18 .46

4 426,9 ... 32 62 40 11 30 11,8

SWG-DIP-4-PP-BK 251.06 ... 1.26 2.44 1.57 .43 1.18 .46

5 532 ... 42 75 52 11,5 30 11,8

SWG-DIP-5-PP-BK 251.26 ... 1.65 2.95 2.05 .45 1.18 .46

6 644,5 ... 54 88 66 11 30 11,8

SWG-DIP-6-PP-BK 251.75 ... 2.12 3.46 2.60 .43 1.18 .46

7 757,2 ... 76,1 121 94 13,5 30 11,8

SWG-DIP-7-PP-BK 102.25 ... 3.00 4.76 3.70 .53 1.18 .46

8 888,9 ... 102 147 120 13,5 30 11,8

SWG-DIP-8-PP-BK 103.50 ... 4.00 5.78 4.72 .53 1.18 .46

1D 16 ... 12 37 18,5 - 30 11,8

SWG-DIP-1D-PP-BK 10.24 ... .48 1.45 .73 - 1.18 .46

STAUFF Group 1 STAUFF Group 1A ... 3

A Weld Stud and Distance Plate

STAUFF Group 4 ... 8

B

Ø

L1

L2 L4

B Ø

L1

L2 L4

t= 6 (.24)

ØB

L2L4

L1

t= 6 (.24) t= 6 (.24)

B

t= 6 (.24)

Ø

L1

L2

STAUFF Group 1D

Dimensional drawings: All dimensions in mm (in).

Weld Inverter Type SWG-WI06

Characteristics

¡ Works without high-voltage current

¡ No heavy extension cords required

¡ Extremely powerful and robust

¡ Compact in design

¡ Lightweight with only 18 kg / 40 lbs

¡ Welding current: 100 ... 650 A (stepless control)

¡ Welding time: 5 ... 200 ms (stepless control)

¡ Connection Cable: 3 m / 9.84 ft

Weld Gun - Arc Ignition Type SWG-WG

Order Code

SWG-WG

a Type

Weld Gun SWG-WG

Distance Tube(optional)

Distance Adaptor(optional)

Characteristics

¡ Compact in design

¡ Lightweight with only 0,8 kg / 1.8 lbs

(without Cable)

¡ Ergonomic handle

¡ Comfortable setup

¡ Connection Cable: 5 m / 16.40 ft

Order Code

SWG-WI06

a Type

Weld Inverter SWG-WI06

B Welding equipment STAUFF Stud Welding System

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Weld Gun

Stud Retainer(optional)

Technical Data

Primary Power¡ 100 V to 240 V, 1 phase, 50/60 Hz, 16 AT

Primary Plug¡ 16 A 2-pin grounded safety plug

(Plug Type F CEE 7/4)

IP Code¡ IP 44 (also permits operation outdoors)

Ambient Temperature Limits¡ ±0 °C to +40 °C / ±32 °F to +104 °F

Dimension L x W x H¡ 474 x 337 x 351 mm / 18.66 x 13.27 x 13.82 in

Required Accessories¡ Weld Gun and Accessories, Ground Cable

Technical Data

Lift¡ Adjustment range 3 mm / .11 in, lockable

Workplace noise level¡ Up to 90 dB (A) may occur during welding

Dimension L x W x H¡ 200 x 65 x 140 mm / 7.87 x 2.56 x 5.51 in

(without Cable, without Distance Tube)

Required Accessories¡ Distance Adaptor (with DIN 3015 Clamp),

Distance Tube, Stud Retainer

Starterkit Type SWG-WI06-Starterkit

Includes

¡ 1 Weld Inverter - Type SWG-WI06

¡ 1 Weld Gun - Type SWG-WG

¡ 1 Ground Cable - Type SWG-GC

¡ 1 Distance Tube - Type DIT-SR6-SWG-WG30

¡ 5 Stud Retainer - Type SWG-SR6

¡ 1 Toolkit (Box Spanner/Hex Wrench)

¡ Operating Manual (EN/DE)

Order Code

SWG-WI06-Starterkit

a Type

Starterkit SWG-WI06-Starterkit

Required Accessories¡ Distance Adaptor (with DIN 3015 Clamp), Weld Stud

STARTERKIT

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STAUFF Stud Welding SystemC Accessories D Clamp Body

Distance Tube Type DIT-SR6-SWG-WG

Distance Adaptor Type SWG-AGS

Original STAUFF Clamps for Quick, Easy and Safe Pipe, Tube, Hose and Cable Installation

Clamp bodies manufactured from thermoplastics (PP / PA), thermoplastic elastomers (SA), aluminium (AL) or special materials

Stud Welding System for Installation of STAUFF Special Clamps

Type Assignment Distance Adaptor Type SWG-AGS Order Codes

A Type A for use with SWG-AGS-1A DIT-SR6-SWG-WG25

B Type B for use with all other SWG-AGS ... DIT-SR6-SWG-WG30

Stud Retainer Type SWG-SR6

Order Code

SWG-SR6

a Type

Stud Retainer (5 PCS. per Bag) SWG-SR6

Ground Cable Type SWG-GC

Order Code

SWG-GC

a Type

Ground Cable SWG-GC

GroupSTAUFF DIN Adaptor Order Codes

1A 1 AGS-1A for use with Distance Tube Type A SWG-AGS-1A

2 2 AGS-2 for use with Distance Tube Type B SWG-AGS-2

3 3 AGS-3 for use with Distance Tube Type B SWG-AGS-3

4 4 AGS-4 for use with Distance Tube Type B SWG-AGS-4

5 5 AGS-5 for use with Distance Tube Type B SWG-AGS-5

6 6 AGS-6 for use with Distance Tube Type B SWG-AGS-6

7 7 AGS-7 for use with Distance Tube Type B SWG-AGS-7

8 8 AGS-8 for use with Distance Tube Type B SWG-AGS-8

Standard Series (DIN 3015, Part 1) STAUFF Group 1-8 Twin Series (DIN 3015, Part 3) STAUFF Group 1D Special Design of the Light Series LBBU

Conduit Hose Clamp (Concept)

Custom-Designed Special Clamps Lashing Strap Clamp (Concept)

Cable Tie Clamp (Concept)

STAUFF SWG § English § 9910000269 § 06/2016

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STAUFF NRC clamps for the noise and vibration reducing installation of pipes and tubes

with outside diameters between 6 and 42 mm or ¼ to 1 ½“. The working principle

is based on polypropylene clamp bodies following the Standard Series according to DlN

3015, Part 1 with a specially shaped, two-part elastomer insert, which mechanically

absorbs vibrations in the pipe and as a result reduces noises arising to a minimum.

STAUFF NRC ClampsNoise and Vibration Reducing

Compatible withSTAUFF SWG

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GERMANY Walter Stauffenberg GmbH & Co. KGIm Ehrenfeld 4 I 58791 WerdohlTel.: +49 23 92 916 0Fax: +49 23 92 916 160sales@stauff.com

Globally available through wholly-owned branches and distributors in all industrial countries.

AUSTRALIASTAUFF Corporation Pty LtdTel.: +61 2 4271 9000sales@stauff.com.au

BRAZILSTAUFF Brasil Ltda.Tel.: +55 11 47 72 72 00stauff@stauffbrasil.com

CHINA STAUFF ChinaTel.: +86 21 68 18 70 00info@stauff.com.cn

FRANCESTAUFF S.A.S.Tel.: +33 2 54 50 55 50direction@stauffsa.com

INDIASTAUFF India Pvt. Ltd.Tel.: +91 20 66 20 2466sales@stauffindia.com IRELANDSTAUFF IrelandTel.: +44 28 92 60 69 00sales@stauffireland.com

ITALYSTAUFF Italia S.r.l.Tel.: +39 031 65 84 94sales@stauff.it

CANADASTAUFF Canada Ltd.Tel.: +1 416 282 46 08sales@stauffcanada.com

KOREASTAUFF Korea Ltd.Tel.: +82 51 266 66 66info@stauff.co.kr

MALAYSIASTAUFF South East Asia Sdn BhdTel.: +60 3 5637 7888sales@stauff.com.my

NEW ZEALAND STAUFF Corporation (NZ) Ltd.Tel.: +64 9 271 48 12sales@stauff.co.nz

POLAND STAUFF Polska Sp. z o.o.Tel.: +48 58 660 11 60sales@stauff.pl

RUSSIAN FEDERATION STAUFF LLCTel.: +7 495 276 16 50 sales@stauff.ru THAILAND STAUFF (Thailand) Co., Ltd.Tel.: +66 2 721 73 23 sales@stauff.co.th

UNITED STATESSTAUFF CorporationTel.: +1 201 444 78 00sales@stauffusa.com

UNITED KINGDOMSTAUFF UK Ltd.Tel.: +44 114 251 85 18sales@stauff.co.uk

VIETNAMSTAUFF Vietnam Ltd. Tel.: +84 8 3948 1041sales@stauff.com.vn