Status and Installation Plan for the Spectrometer Solenoid Magnets

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Status and Installation Plan for the Spectrometer Solenoid Magnets. Steve Virostek Lawrence Berkeley National Lab. MICE CM17 @ CERN February 24, 2007. MICE Cooling Channel Layout. Spectrometer Solenoid 1. Spectrometer Solenoid 2. Spectrometer Solenoid Overview. - PowerPoint PPT Presentation

Transcript of Status and Installation Plan for the Spectrometer Solenoid Magnets

Status and Installation Plan for the Spectrometer

Solenoid Magnets

Steve VirostekLawrence Berkeley National Lab

MICE CM17 @ CERN February 24, 2007

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

MICE Cooling Channel Layout

SpectrometerSolenoid 1

SpectrometerSolenoid 2

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

Spectrometer Solenoid Overview

•Order for two spectrometer solenoid magnets was placed with Wang NMR by LBNL in June ‘06

•Design review was held by Wang on Sept 6, 2006-Complete design package book provided to LBNL

•Detailed magnet design is complete and fabrication is well under way

•First magnet shipment expected by Sep 07

•Second magnet to follow ~6 weeks later

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

Spectrometer Solenoid Fabrication Update

•First machined coil former delivered to Wang

•Preparation for coil winding is under way

•First two cryocoolers to arrive at Wang on Feb 28th, two additional to follow two weeks later

•Quench protection assemblies are near complete

•Winding of fiberglass cold mass support bands will begin in early March

•50 A HTC procured, 300 A leads coming next week

•Magnet instrumentation is on order

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

He Filler Neck

Lead Neck

Cold Mass Support

PMT Iron Shield

Space for Radiation Shield Support Stand

Cooler Neck

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

Lead Neck

He Gas Pipe

4.2 K Coolers

Condenser Tank

Liquid Pipe

Cold Mass

4K End

60K Intercept

300K End

Cold Mass Support

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

300 K Support End

60 K Support Intercept

Support Band

4 K Support End

Cold Mass Assembly

Cold Mass with 50 Ton Support System

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

Passive Quench Protection Space

Center Coil

Match Coil 1

End Coil 1

Match Coil 2

Coil Cover

Liquid Helium Space

490 mm

690 mm

2544 mm

Coil Spacer

Spectrometer Solenoid Cold Mass

End Coil 2

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

•Single piece 6061-T6 aluminum coil former

•Each layer wet wound using Stycast 2850 FT

•2.5 mil thick fiberglass between winding layers

•Passive quench protection will be provided by a system of diodes & resistors

•Aluminum coil banding will provide hoop force support and ensure coils are tight after cooldown

•Conductor joints are to be lapped by at least 24” to minimize the I2R losses

Design Overview (coil construction)

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

First Completed Coil Winding Form

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

First Completed Coil Winding Form

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

First Completed Coil Winding Form

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

Vacuum Leak Check of Coil Winding Form

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

Vacuum Leak Check of Coil Winding Form

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

Vacuum Leak Check of Coil Winding Form

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

G-10 Material for Coil Side Insulation

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

Coil Winding Apparatus

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

Coil Winding Apparatus

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

PSPower Supply ±10 V, 300 A

PS PS

Power Supply ±5 V, ±50 A

50 Amp Leads

300 Amp Leads

300 Amp Leads

A B C D E FG H

Match 1 Match 2 End 1 Center End 2

PSPS

Quench Diodes

Quench Protection & Power Supply Hookup

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

Quench Protection Diodes and Resistors

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

Quench Protection Diodes and Resistors

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

Quench Protection Diodes

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

Quench Protection Resistors

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

Quench Protection Assembly Parts

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

50 Amp High TC Leads

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

Winding Form for Cold Mass Support Bands

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

Example of a Cold Mass Support Band

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

Example of a Quench Protection Assembly

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

Example of a Cold Mass Support System

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

•Two 1.5 W PT415’s will cool magnets to 45 K (1st stage) & 3.8 K (2nd stage)

•~0.05 T field @ cooler rotary valve motors (no iron shielding needed)

•Up to three coolers per magnet can be installed and removed without breaking cryostat vacuum

•Four units ordered by IIT – 1st two to arrive Feb 28th, 2nd two in ~2 weeks

Pulse Tube Cryocoolers

PT415 Pulse Tube

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

Magnet Power Supplies

•Three power supplies of +300 A at ±10 V for the center and two match coils (shared for 2 magnets)

•Four power supplies of ±50 A (may need 2 @ 60 A) at ±5 V for the two end coils (2 per magnet)

•Power supply specification is nearly complete-Resolve issue of whether quick discharge circuit is needed-Address computer interface question-Settle on quantities (testing, operation @ RAL, spares)

•3 month lead time – place order soon after CM17

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

Updated Schedule Summary

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

Installation Plan and Issues

•Integration discussions ongoing with RAL

•Module connection to rail system resolved

•Required lifting features being finalized

•Requirements for transfer through door of MICE hall @ RAL established

•Flange sealing options being discussed

•Vacuum pumping requirements defined

Status & Installation of the Spectrometer Solenoids

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Steve Virostek - - - Lawrence Berkeley National Laboratory

•Detailed magnet design is complete

•1st coil former at Wang & ready for winding

•50 A HTC leads at vendor (300 A to follow)

•Two cryocoolers to arrive on Feb 28

•P.S. spec is nearly complete – order ASAP

•Expect 1st magnet complete by Sep 07

•Second magnet to follow ~6 weeks later

Summary