Post on 07-Mar-2016
description
Air and Gas Treatment
160
Atlas Copcos OSD and OSC condensate
separators efficiently separate the oil from
the water in condensates. The harmless
water is drained away and the oil disposed of
in an environmentally friendly manner. The
OSD condensate treatment package is fully
integrated into the compressor, reducing
both installation costs and complexity. The
OSC free standing units can separate all
kinds of condensate from all compressor
technologies, giving unparalleled
performance and reliability for minimal
maintenance.
Oil/water separator systems for the condensate treatmentOSC and OSD
OSC 600
A
W
12
3
4
5
6
OIL-WA
TER SEP
ARATOR
1 The condensate is fed through the muffler and
expands in the expansion chamber.
2 The oil-water mixture then flows into cylinder A
and seeps through the white oil filter. The filter
only collects the oil and lets the water pass
through.
3 The oil filter floats on the water and absorbs any
remaining oil from the surface of the water.
The additional weight of the oil causes the
filter to gradually sink as the saturation
increases. This ensures that clean filter
material always remains in contact with the
surface of the water.
The indicator bar at the top of cylinder A
indicates the status of the filter; the more
contaminated the filter, the further the bar
sinks.
The filter must be changed before it is fully
immersed in the water.
4 Significantly cleaner condensate flows from
cylinder A to cylinder B.
5 Cylinder B contains a bag of activated carbon
pellets which absorb any residual oil from the
condensate.
6 Clean, virtually oil-free condensate flows from
cylinder B and can be easily and safely removed.
CUSTOMER BENEFITS
tBenefits of the OSD integrated solution - High efficiency separation for worry-free condensate discharge.
- Performance independent of filter age.
- No installation required, saving time and money.
- Zero footprint, saving space and simplifying placing.
- Minimal maintenance.
- Reducing lifetime costs.
- Simple, fast and clean cartridge exchange.
tBenefits of the OSD free-standing units - No oil collection bottle required, so no chance to ruin previously
separated condensate.
- Multiple oil condensate can be easily separated, Polyglycol
condensate can be separated, Most condensate emulsions can be
separated.
The function of the OSC oil-water separator
Air and Gas Treatment
161
TypeVolume flow1) [Cold climate]
Volume flow1) [Mild climate]
Volume flow1) [Hot climate]
Oil carry-over con-densate
Approx. weight
Dimensions L W H
l/s m/min l/s m/min l/s m/min mg/l kg mm
OSC Oil-water separator (values for systems with compressors, air receivers, dryers and filters)
OSC 35 65 3.9 35 2.1 17 1.0 < 20 4 470 165 600
OSC 95 180 10.8 95 5.7 45 2.7 < 20 13 680 255 750
OSC 145 270 16.2 145 8.7 70 4.2 < 20 15 680 255 750
OSC 355 665 39.9 355 21.3 170 10.2 < 20 25 750 546 900
OSC 600 1150 69.0 605 36.3 290 17.4 < 20 26 750 546 1030
OSC 825 1550 93.0 825 49.5 400 24.0 < 20 28 945 650 1100
OSC 1200 2220 133.2 1180 70.8 570 34.2 < 20 30 945 695 1100
OSC 2400 4440 266.4 2360 141.6 1145 68.7 < 20 60 945 1185 1100
TypeVolume flow1) [Cold climate]
Volume flow1) [Mild climate]
Volume flow1) [Hot climate]
Oil carry-over con-densate
Approx. weight
Dimensions L W H
l/s m/min l/s m/min l/s m/min mg/l kg mm
OSC Oil-water separator (Values for systems with compressors, air receivers and filters)
OSC 35 105 6.3 45 2.7 20 1.2 < 20 4 470 165 600
OSC 95 280 16.8 118 7.1 50 3.0 < 20 13 680 255 750
OSC 145 415 24.9 175 10.5 75 4.5 < 20 15 680 255 750
OSC 355 1035 62.1 435 26.1 190 11.4 < 20 25 750 546 900
OSC 600 1800 108.0 760 46.8 330 19.8 < 20 26 750 546 1030
OSC 825 2410 144.6 1020 61.2 440 26.4 < 20 28 945 650 1100
OSC 1200 3450 207.0 1455 87.3 630 37.8 < 20 30 945 695 1100
OSC 2400 6895 413.7 2910 174.6 1260 75.6 < 20 60 945 1185 1100
Type Volume flow1)Oil content in
effluentOil canister
capacityApprox. weight
Dimensions L W H
l/s m/min mg oil/l L kg mm
OSD Oil-water separator, integrated
OSD 22 60 3.6 < 20 1 8integrated in
compressor
OSD 90 250 15.0 < 20 2 9integrated in
compressor
OSD 315 770 46.2 < 20 2 13integrated in
compressor
1) With reference conditions: suction temperature 35C, 70% relative humidity. In addition, depending on your compressor type and oil type.2) Dimensions: integrated in compressor (depending on type).