Post on 09-Mar-2018
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
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Role of Standards in
Smart Manufacturing…
Alec McMillan
Rockwell Automation
Open Standards Enable Global Productivity
• “To drive global productivity and manage business risk, we
need real time access to the data on performance of
machines, lines, factories and the enterprise. The key enabler
is a fully connected enterprise built upon open standards
………for smart safe and sustainable manufacturing”
• Excerpt from Keith Nosbusch, Rockwell Automation President and CEO,
National Press Club Keynote Address – 9 September 2009
Supply Chain
Customer
• Customized Products
Factory
Multiple Product Transformations
Headquarters
• Cost, Productivity, Optimization
• Global Standards & Risk Mgmt.
• Intelligent Load Shedding based on process / equipment states
• Communications between the Utility and the Factory control system
• Optimize Energy
Consumption • Logically connect the Utility to the
Factory
• Constrained Utility
Distribution Center
Standards in all aspects of the supply chain…
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
RoHS
Conflict minerals
Worker
certifications
Smart
Grid
standards
ISO 9000
ISO 14000
ISO 50001
Energy efficiency
Product standards
KPI’s
Social Accountability
standards
Environmental
Safety
EMC
Product
standards
Interoperability
Upgrade/Repair
Regulations
Product
Cataloging
Supply Chain
Integration
Some Relevant Factory Standards Activities
• IEC TC65 Digital Factory work group
• ISO TC 184 “Big Picture Project”
• IEC TC65/ISO TC184 JWG14 Energy Efficiency in Industrial Automation
• ISO TC184/SC5/WG10 Methodology to evaluate energy
efficiency of a manufacturing system
• IEC TC65 Sub Committees Safety , systems, control, communication
• IEC TC 17 Control components, sensors
• IEC TC22 Drives
• IEC TC44 Machine safety
• ISO TC184 Ad Hoc group on Mechatronics
• ISO TC184 Oil and Gas Industry Applications of Asset
Management Systems
• ISA Standards Batch control, Enterprise control, FDT, HMI
System Characteristics Safety
Environment
Integrated Functions
Other
Product
Product
Product to Product
Domain
Design Commissioning Operation Maintenance Disposal
System Specification
IEC Systems Approach
IEC Systems Approach
• System Specification – Concept Drawings
– Use Cases
• System Inventory
– Products, Processes, Personnel
– Listed with related standards , version and date
• System Mapping
– Maps inventory elements to the specification and concept drawings
• Roadmaps
– Showing current and planned evolution of the inventory over time
6 Copyright © 2011 Rockwell
Automation, Inc. All rights reserved.
Control System Framework
Customer Context
Automation System Design Context
7 (Confidential – For Internal Use Only) Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
Manufacturing
System
Design
Control
System
Design
Control
Program
Design
Manufacturing
System
Requirements
Multiple disciplines and tools required to support
the design and development of the automation
system
Information Exchange
Customer requirements -> Automation Solution
• How do we match our customer requirements with our automation
solutions?
– Complex decisions required to arrive at the automation solutions….
– What manufacturing system design systems are preferential for our customers?
– What is the customer domain requirements?
• Discrete, process, batch, logistics,
• Application sector in the domain?
– automotive, semiconductor, food, pharma, beverage, energy,
– Preferred automation framework?
– Driven by customer preference…end users
– Driven by 1st tier supplier preference…relationship to EPCs & System Integrators
– Driven by OEM preference…
(Confidential – For Internal Use Only)
Copyright © 2011 Rockwell
Automation, Inc. All rights reserved.
8
Generic Control System framework view for simple Pumping Application
Baseline (some examples)
• Project Management - (BOM, costing,schedule)
• Mechanical design (panel layout)
• Electrical design (wiring connections)
• Control application programming
– (PLC programming)
• Visualization (Human Machine Interface)
• Configuration tools (network management)
Productivity management
• Process management information (KPI’s)
• Energy monitoring information
• Condition monitoring information
• Simulation
• Optimization
• Software capability profiling -(manufacturing
software units - MSU) (Confidential – For Internal Use Only) Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
9
HMI
VFD/ Servo
PLC
PB’s
Condition
Monitor
Sensors Actuators
Energy
Monitor
Simulation Optimization KPI’s
MSU
Pump
Control
Integrated Architecture provides a “framework” to meet the customer application integration requirements…
• Programming & Configuration
– RSLogix 5000
– RSLinx
• RSView Studio
• RS Energy Metrix
• FT-Vantage Point
(Confidential – For Internal Use Only)
Copyright © 2011 Rockwell
Automation, Inc. All rights reserved.
10
VFD/XM-120
Pump Control
Motor/Pump
services
SAP R/3
@ Ethernet Office-LAN Ethernet
Plant
Maintenance
Plant
Information
OPC-Server
Internet/
Intranet
LAN Fast Ethernet
MES-Clients BATCH
Service
Engineering
Station
Engineering
Toolset/ Product
Data
Programming
Device
Industrial Ethernet / Fast Ethernet
Device Bus
Fail-Safe
Device
Link-Modul
PLC
PLC
Fie
ldbu
s
Fie
ldbu
s
Fieldbus
Wireless
Communication
DCS
Security
Station
Zone 2
Zone 1
I/O
Module
Fie
ldbu
s Link-Modul
Device Bus
Y-Link
COx,
NOx, ...
Batch-Server
PLC DCS
Product
Data
Server
Diagnostic
Station
Wireless
Communication
Motor Drive Sensor
Controller
Valve Analytics
Sensor Valve
Sensor
Drive
Converter Converter Switch
Security
Station
Diagnostic Station
Product
Data
Server DCS
Station
Security
Motor
Starter
SAP R/3
@ Ethernet Office-LAN Ethernet
Plant
Maintenance
Plant
Information
OPC-Server
Internet/
Intranet
LAN Fast Ethernet
MES-Clients BATCH
Service
Engineering
Station
Engineering
Toolset/ Product
Data
Programming
Device
Industrial Ethernet / Fast Ethernet
Device Bus
Fail-Safe
Device
Link-Modul
PLC
PLC
Fie
ldbu
s
Fie
ldbu
s
Fieldbus
Wireless
Communication
DCS
Security
Station
Zone 2
Zone 1
I/O
Module
Fie
ldbu
s Link-Modul
Device Bus
Y-Link
COx,
NOx, ...
Batch-Server
PLC DCS
Product
Data
Server
Diagnostic
Station
Wireless
Communication
Motor Drive Sensor
Controller
Valve Analytics
Sensor Valve
Sensor
Drive
Converter Converter Switch
Security
Station
Diagnostic Station
Product
Data
Server DCS
Station
Security
Work in IEC 22G Work in IEC 17B
Work in IEC 3D/
IEC 22G/65/17 B
Motor
Starter
Together
IEC 65A
/ISA S88
Together with
TC 65/ ISA
S99 Together
with IS0
184 SC 5
Common
horizontal
Work with
IEC TC 77
IEC TC 66
IEC TC 57
Together with IEC
65E/ISA S95
A Digital Factory may be described electronically
All Devices, Functions, Communications must be included (called
automation assets)
All static and dynamic Relationships between the automation assets
– must be covered including the timely behavior
It must be possible to describe the Processes (System Functions)
based on the automation assets
Data Repository
Contains the electronic
Description of all
Assets in Digital
Factory
Automation Assets
Program/
Software
Digital Factory
System Functions/
Process Engineering Configuration Operation Security Maintenance
Length of the Sensor Cell
Diameter of the Sensor Cell
Sensor Cell Material
Weight of the Sensor
Dimension of the Housing (length, wide, high)
Material of the Housing
Vibration Protection
Local Display
Local Operator Panel
Threshold Level
Event Signalling
Linearisation Curve
Compensating Function
Time Stamp Function
Self Calibration
Fail Safe Mode
Measuring Time
Cycle Time
Filter Time
Communication Intervall
etc.
Functions
(Software)
Functions
(Software)
Function
(Software)
Ortsinformationen Ortsinformationen Location
e - business e - business e - business
Performance
Construction
(Mechanic, Electric)
Konstruktion
(Mechanik, Elektrik)
Construction
(Mechanical & Electrical Equipment)
ISO 8000 Quality Data
Data that meets requirements
Data that is Portable
ISO
22745 ISO 8000
Portable data
Quality data is portable data; it is independent of the software application
and accessible by any application
Data
de-dup
app
Data quality
analysis
app
Data
validation
app
ISO Data Standards are the Antidote to Application “Lock-in”
User
Application
Operating system
Hardware
• The software we will be using tomorrow will be different from what we are using today
and • we will need access to our data …. Over a long time period
and • data that cannot be separated from licensed software is may also
be considered licensed data.
Then:
The Need for Portable Data
Our data should be “portable”; independent of any licensed
software application.
ISO 8000 quality data is portable data!
Slide 20
eOTD (ECCMA Open Technical Dictionary): a registry of terminology from many sources where each concept is assigned a unique and permanent public domain identifier and where concept identifiers may be mapped to each other and ranked according to their use (ISO 22745).
eOTD® public domain
Concept Identifier
ECCMA Open Technical Dictionary (eOTD)®
TerminologyTerms Definitions Images Symbols
Semantic Encoding
Slide 21
Rockwell Automation has one of the first ISO 8000 compliant
multilingual industrial product catalogs
Leading the way
Class ID: 0161-1#01-1070992#1
Property ID Concept ID
0161-1#02-090875#1 0161-1#07-283802#1
0161-1#02-091253#1 0161-1#07-288789#1
0161-1#02-090986#1 0161-1#07-328695#1
0161-1#02-060215#1 0161-1#07-286471#1
0161-1#02-091119#1 0161-1#07-289000#1
0161-1#02-091183#1 0161-1#07-283065#1
0161-1#02-091118#1 0161-1#07-280777#1
Class Name: Contactor
Property Term Value
Product Type lighting contactor
Special Features mechanically held
Coil Voltage 208-240V AC
Frequency 50/60 Hz
Enclosure Rating NEMA 4/4X
Mounting Facility surface mounting
Enclosure Material stainless steel
Technical Description
Marketing Description
Mechanically Held Lighting Contactor
Lighting Contactor,Mechanically Held,208-240V AC,50/60
Hz,NEMA 4/4X,Surface Mounting,Stainless Steel
Leading the way
Rendering guide
Better and better descriptions
Easier to find
Easier to integrate
Easier to order