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Pureach Tech (Beijing) Ltd. We do Pure…SM

PUREACH Filtration & Purification

Pureach Tech (Beijing) Ltd.

Established in 2007.

Website : www.pureach.com

Developing and manufacturing filter elements, housings and purification device

with resin columns for multiple applications.

6,100 m2 plant facility with 600 m2 Class 10,000 Clean Room and 3,200 m2

Environment Control Room for filter elements manufacturing and inspecting.

Professional production lines, inspection equipments and Laboratory.

Clean Room

Environment Control Room

Laboratory

In August 2010, Pureach signed an official agreement

with Pall Corporation (Pall China) as an ODM filter supplier.

In April 2015, terminated an official agreement with Pall Corporation (Pall China)

as an ODM filter supplier.

Number of Employees : 101

ISO9001 / 14001 and OHSAS 18001

CHEMICALS WATER PROCESSING POWER GENERATION FOOD & BEVERAGE ELECTRONICS

Developing & Manufacturing The Best Quality & Price Compatible

filter elements, housing and purification devices for

Electronics, Water Processing, Food & Beverage,

Chemicals, Power Generation and Industrial Hydraulic

Applications.

• Provide The Best Quality and Price Compatible Filters

• Provide the Best Filtration Services

• Provide Customized Solution

• Filter Products :

PP, GF, PES, PTEF Pleated Filter Cartridges and Capsules

Metal Filters and Resin Column Purification Filter Device

• Filter Media, Support and Drain :

Using World Best Media, Support and Drain Manufacturers’ Materials from Europe,

US and Asia.

100% In House Integrity Test for Membrane Cartridges.

Products

- MicroPES Pleated PES filter cartridges 10 ~ 40” length

- MicroPP Pleated PP filter cartridges 10 ~ 40” length

- eFlon Pleated hydrophilic or hydrophobic PTFE filter cartridges 5 ~ 40” length

- Padclean Pleated PP/PES/PTFE filter cartridges (for Flat Panel Display)

- Inkleen Multi-series Capsule filters (for Ink Printing & other Graphic Arts)

- eCLEAN Deep Melt Blown PP filter cartridges 10 ~ 50” length

- RTM-HF High Flow filter cartridges Equivalent of 3M HF 40 ~ 60” length

- RHF High Flow filter cartridges Equivalent of Parker HF 40” length

- eHF High Flow filter cartridges Equivalent of Pall UHF 20 ~ 60” length

- Resin Columns with various resins for different application

- RP Hydraulic/Oil filters Equivalent of Hydac and Pall filter elements

- Oil Purifiers AP, NP, CP, VP, EP series purifiers, and filling cart

Oil Purifiers

Electronics Grade Filter

- MicroPP, MicroPES and eFlon series / Electronics Grade.

- Padclean series / Flat Panel Display Application.

- ISO9001 / ISO14001 / OHSAS18001 Production and QC program.

- Controlled Incoming Material Inspection for Particles and Silicon Oil.

- DI Water Flushing /18MΩ

- Manufacturing, Inspection and Packing in the Class 10,000 Clean Room.

Ultrasonic Cleaning / Element Hexane Wiping & DI Flushing / O-ring DI Water Flushing

Filter Medium

Filtration

The removal of contaminant from a fluid (liquid or gas) stream

through the use of a porous medium

Clean Fluid

(Effluent, Downstream)

Contaminated Fluid

Influent, Upstream

Relative Sizes of Small Particles

Human hair diameter

Smallest visible particle

Ragweed Pollen

Red Blood Cell

Yeasts and fungi 6.0

100 µm

Serratia marcescens

Brevundimonas diminuta 0.4

4.0 µm

Relative Sizes of Small Particles

Large Siliceous

Particle (20 µm)

Pencil Dot (40 µm)

Red Blood Cell

(7m) Yeast Cell (3 µm)

Typical Bacterium

(0.2m)

Function of a Filter

The function of a filter is to remove contamination from a fluid

(liquid or gas) in order to achieve a required level of fluid

cleanliness.

Function of a Filter

Filters are often thought of as a simple screen or sieve.

Filtration/Separation being achieved on a single plane.

Function of a Filter Actually, Pall manufactured filter media has depth. This results in a

“Tortuous Path” which aids in contaminant removal.

Function of a Filter The “Tortuous Path” can be found in:

“Cast Membranes” Or “Fibrous Structures”

Three Mechanisms of Filtration

Direct Interception

Inertial Impaction

Diffusional Interception

Summary of Mechanisms of Filtration

Direct Interception

Inertial Impaction

Diffusional Interception

Adsorption/Zeta Potential

Bacteria

Mycoplasma

Viruses

Yeasts

Most particles in filtration are negatively charged such as:

Siliceous Particles

Bacterial Endotoxins (Pyrogens)

Protein Molecules

Zeta Potential

When in contact with the filter medium the particle will be retained by

attractive forces

Negatively

Charged

Contaminant

Aqueous

Liquid

Positively

Charged

Filter

Medium

Mechanisms of Filtration and Their Efficiencies

0.01 0.1 1 10 100 Particle Diameter (µm)

Direct Interception

Diffusional

Interception

Inertial

Impaction

Surface Filter Media

Depth Filter Media

Filter Media Types

Generally, filter media can be divided into two categories:

Surface Media

All pores rest on a single plane

Depend upon direct interception to trap particles

Strictest Definition:

Depth Media

A pure depth filter catches contaminant within the internal

structure of the medium. Pores are distributed throughout the

thickness of the medium.

Alternate flow paths yield higher dirt holding capacity.

Strictest Definition:

Compatibility

• Fluid will not react with filter materials, long or short

- Filter materials include

• Medium

• Hardware

• O-rings

• Immediate and long term degradation

• Temperature considerations (high temperature)

Membrane Compatibility

• PTFE - (CF2-CF2)n

• PVDF - (CH2-CF2)n

• PES - [O-Ø -SO2-Ø -O-Ø -SO2-Ø ]n

• PS - [O-Ø -C(CH3)2- Ø -O- Ø -SO2- Ø ]n

• Polyethylene - (CH2-CH2)n

• Nylon 6,6 - [NH-(CH2)6-NH-CO-(CH2)4-CO] n

Hardware/Support Compatibility

• PFA - [CF(CF3)-CF2(CF2-CF2)m]n

• PS - [O-Ø -C(CH3)2- Ø -O- Ø -SO2- Ø ]n

• Polyethylene - (CH2-CH2)n

• Polypropylene - [CH2-CH(CH3)]n

Filter Manufacturing Process

Raw Material Staging and Q.C Verification Pack Corrugation Pack Trimming Pack Side-Sealing Core and Sleeve Assembly End Capping

Support and Drainage Layers Single Layer Membrane

Filter Media Design & Features

Pore Design

Uniform or non-uniform

Fixed or non-fixed

Filter Area

Differential Pressure

Void Volume

Uniform Pore Size

• All pores are the same size

• Can catch particles smaller than

the pore size due to bridging

Pore Size Distribution

• Pore size distribution

dictates filter efficiency for

a variety of different sized

contaminants.

• Pore size distribution is

designed for the filtration

application. Pore Size

® Media Migration / Non-Fixed Pore

• Filter medium break off

• Pass downstream

• Contaminating the effluent

® Channeling / Non-Fixed Pore

Filter media has a few oversized pores or a wider pore.

Fixed Pore

• Pore size does not change during the life of filter

service

• Not be prone to unloading, media migration or

channeling

Fixed Pore vs. Non-Fixed Pore

Life Time

• Surface Area

• Delta P

• Void Volume

• Wettability

• Pre Wetting

Pleated Design Increases Filter Area

Approx. 5 to 13 Times

D = 2 ¾” D = 2 ¾”

10" 10"

A = Filter Area

T = Thickness of Filter Medium

A = 0.6 ft2 A2= 3-8ft2

Pleated Design

Depth vs. Pleated Design

5 pores plugged

5 pores open

P = 1 psid 5 pores plugged

15 pores open

P = 1/3 psid

10 pores

20 pores

Example : Doubling the surface area

• To reach P = 1 psid

• Need to plug 15 pores

• Life would increase

•three times

Surface Area

Example : Doubling the surface area

5 pores plugged 5 pores open P = 1 psid Time = 1

5 pores plugged 15 pores open P = 1/3 psid Time = 1

• To reach P = 1 psid • Need to plug 15 pores • Time = 3

Doubling surface area will yield at least two times

more and as much as four times more.

Surface Area

Terminology

Differential Pressure The difference in pressure

(Pressure Drop P) between the upstream and

downstream of a filter

Clean P The differential pressure at

start up before filter has

collected contaminant

• Created by resistance to flow

• In a clean filter, by the pores

Void Volume

Open area in the filter / Porosity

Increase in void volume will

• lower the flow velocity

• lower the P

• increase the filter service life

® Fiber Diameter for

Void Volume and Dirt Capacity

Assuming constant pore size, as the fiber diameter decreases, the void volume

increases

Filter Medium / Wettability

Surface Tension of Liquid vs.

Critical Surface Tension of Filter Medium

18.5 PTFE Material

31 PTFE Medium

36 P.P. 34 PE Medium

60 PES

> 95 Hydrophilic PVDF for BOE

dynes/cm

26 IPA

32 EGMEA

41 NMP

50 HNO3 (70%)

55 H2SO4 (98%)

66 HCl 70 TMAH (5%) 72 Water

> 85 BOE

> 72 Hydrophilic PES and PVDF

• 60/40 IPA : Below surface tension required

• 60/40 IPA : Faster rinse time

Pre Wetting

Removal Rating

• Removal rating of a filter : The smallest size particle that the filter

will remove.

• Most gas filters have a particle removal rating of 0.003m and

0.003m is the detection limit of CNC gas particle counters.

Performance

Filter Rating Systems

• Nominal Ratings

• Absolute Ratings

• Beta Efficiency Ratings

• Transmission Efficiency Ratings

• Titre Reduction

Nominal Ratings

• Arbitrary micron rating assigned by manufacturer

• Weight percentage removal

• Non-fixed pore construction

• Variable, non-reproducible fluid quality

Typical Nominal Rating - 1µm Filter

OUTLET CONTAMINANT

MICRON

5 - 10

10 - 20

INLET CONTAMINANT

MICRON

5 - 10

10 - 20

100 Total Total

Nominal Rating: 75% efficient for 1 micron and larger

particles

Absolute Rating

• The diameter of the largest hard spherical particle

that will pass through a filter under specified testing

conditions.

• It is an indication of the largest opening in the filter.

• Useful for membrane or surface filters.

Beta Efficiency Ratings

• A particulate challenge test for efficiency using particle

counting equipment.

• Challenge contaminants include siliceous test dusts, latex

spheres, metal oxides and customer-specific contaminants.

• Useful test method for industrial filters.

Beta Rating System

ß is the ratio of the number of particles by count greater than a

given size in the influent compared to those of the same size or

larger in the effluent.

Number of particles > x IN

Number of particles > x OUT ß x =

% Removal Efficiency = ß x - 1

ß x x 100

Beta Rating Example - Typical Beta Test Results for 2 µm

Filter (ß 2 = 5000)

# of Particles/ml

Influent

# of Particles/ml

Effluent

Beta Ratio b

% Removal Efficiency

100,000 > 2 µm 20 > 2 µm ß 2.0 = 5,000 99.98%

120,000 > 1.5 µm 120 > 1.5 µm 99.9%

150,000 > 1.0 µm 1500 > 1.0 µm 99%

200,000 > 0.5 µm 20,000 > 0.5 µm 90%

ß 1.5 = 1,000

ß 1.0 = 100

ß 0.5 = 10

Beta Values in Use ß

6 = = 50

5,000 100

100 Particles

1 Particle

5,000 - 6µm Particles

= = 5,000 5,000

Titre Reduction (TR)

TR = 106/101 = 105 or 99.999% Efficiency

101 Organisms per

Unit Volume

106 Organisms per

Unit Volume

Influent Effluent

Cost of Ownership / CoO

PP Media 60 Inch eHF Cartridge

Conventional

Pressure drop factors

• Element Orifice

• Filter Media

• Housing

• Element Orifice

• Filter Media

• Housing

Conventional

24 Pcs of 10” elements

Huge waste elements volume

Long down time for element

replacement

Only 1 element / 60“

Small waste elements volume

Short down time for element

replacement

Conventional

Flow direction / Out to In

Contaminants remain at

upstream side

Flow direction / In to Out

Contaminants are trap

Inside the filter

• Reduce Number of Filter Cartridges

• Extend Filter Service Life Time

• Total Running Cost Reduction

• Save Line Down Time / Increase the Yield

• Waste Reduction / Save Waste Treatment Cost

감사합니다 !

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