Post on 18-Mar-2018
PROJECT MANAGEMENT
FRONT END DEFINITION PACKAGES
DUE DILIGENCE AND PEER REVIEWS
PROCESS TROUBLESHOOTING
CONTROL SYSTEM INSTALLATION / UPGRADES
PROCESS SAFETY MANAGEMENT MC AND COMMISSIONING
DCPM Carthage, TX – Gas Plant Inlet System and Piperack $25M
DCPM Raywood Texas – PMT for Cryogenic Gas Plant Expn $22M
Hess Bakken Tioga Cryo Gas Plant 2 – PM leads for Phase 1&2 $900M and commissioning
PM lead for Murphy Azurite FDPSO Decommissioning
Murphy Kikeh DTU Spar – Options Studies for IOR Facility
GOM Benchmarking Weight & Costs – DW FPUs
Owner Engineer assist on Falklands TLP development
BC Petroleum ROC Oil – FPSO PMT Conversion Team at KSL Yard
DCP Enterprise Gas Plant Booster Pump $3MM
DCPM Eagle 1 200 MMscfd Cryo Gas Plant Inlet Slugcatcher $15M
Talisman BK-D Platform VE Process & Facility Studies
Newfield Blk 310 Sour Gas Platform FE Studies
Twinza PNG FE Studies Pasca NGL Recycing & FSO Development
Newfield East Piatu Platform VE Process & Facility Studies
Petronas Baronia and BOKOR Platform VE Studies
CNOOC Liwan CPF Platform Cost Reduction Study
Noble Energy Leviathan DW FPSO JT Plant & FPU Field Dev & PMT
Husky Energy – Madura FPSO Owner Engr & ITT Tender Prep $400M
Talisman Kinabalu Platform Debottlenecking FE and Owner Engr
DCP Wildcat, Crostex & Cimarex NGL Interconnects $3MM ea
Hess North Malay Basin Mech Refrig Gas Platform VE & FE Design Studies
DCP South Dean Pump Station – Seeligson $3MM
DCP Gulf Plains LPG Loading Rack
DCP Crossroads TOx Installation $1MM
DCP Springhill ILH/ESD Upgrade $5MM
Black lake NGL Pumping Station $3M
Laredo Flow Diversion $10MM
Jalapeno Compressor Station $2MM
GP Dean Pumps $4M
DCP Giddings Amine Contactor $1MM
DCP CNNT Wildcat Flare Project $1MM
DCP Wilcox Amine Flash Tank $2MM
Latex – MMC Installation, VRU Comp and Elect $2M
Arcadia – Piping Relocation and Measurement $1.5M
Carthage Gas Plant ESD Upgrade
DCP Minden Gas Plant BMS Systems $2MM
Gulf Plains Cryo Plants - Process Engineering - Eagleford Expn.
Eagleford EIA Air Permitting Design
Hess New Mexico Bravo Dome Process Upgrade
EM of Petrofac FPSO Engineering for Aker in KLGulf Plains and Three Rivers Control Room Upgrade $6MMWilcox Flare Upgrades $1MMPettus Inlet Separation $3MMDCP Gulf Plains and Three Rivers DCS Upgrade $6MMDCP La Gloria DCS Upgrade $3.2MMGOM MP225A Dalmatian Platform Upgrades to FEL 2 Engg $22MHess Hawkeye Gathering Dtation and Mech Refrigeration PlantPM E&C and, PM and MC for Cardon Repsol Valerus JT Gas Plants
DRL ONSHORE WORK LIST
HESS TIOGA CRYO GAS PLANT 2250 MMscfd & 60,000 Bbl / D in N Dakota
DRL responsible as the Hess PM, Mech Completion Leader,
Commissioning Planning & DC
HESS TCPE – March 2013
Expansion of a 250mm fractionation Plant - $840M
HESS – TGPE – MARCH 2013
Hawkeye Gas Boosting and Mech RefrigGas Conditioning Plant
•Hess – Hawkeye Gas Treating & Compression Plant, North Dakota (EPCM) DRL Owner Team includes Ken Butler (PM), Greg Chittum (Packages Lead), Mike Kennedy (MC), Don Reed (Process) Nathen Moore (Piping) and Barry Plummer (EE Design). Project racing to complete civils before the winter comes in at -50 deg F and permafrost. DRL working with Hess resp. to manage the Contractors E,P,C,C •10 compressors -24,000 HP -Cat drivers -5 inlet gas compressors aerial -2 Refrig comp - screw -3 flash gas -Station Capacity 50 Mmscf/d -2,000 bbl Finger design slug catcher – 6 fingers 160 ft long Dew point control / propane refrigeration Gen Sets 2 x 1.5 MW each Site 20 acres
Hawkeye overview – Mech Refrig
Hawkeye Gas Conditioning Plant
REPSOL – CARDON JT/MEG GAS PLANTs1x 150 MMSCFD & 1 x 350 MMSCFD
+ REPSOL – ENI Cardon 1200 Mmscfd Gas project – Punta Fijo,Venezuela – DRL personnel assisted Cardon to manage theContractors. DRL personnel were overall E&C Mgr, Gas PlantPM, MC and Field PM. Awarded Phase 1 and EPS gas plantsto Valerus (EPC), 23kbbl slugcatcher to Taylor Forge, Ohio andplatforms to Saipem.
Cardon Venezuela – Offshore / Onshore Gas Facilities 1200 Mmscfd
CARDON GAS PLANT – Train 1 at 150 Mmscfd
23,000 bbl Slugcatcher at 2100 psig MAOP
CARDON GAS PLANT
Heavy Oil Production - VZ
Power generation
4 x 15.8 MW
Control Room
Dehydration
To Flare
Firewater tank & pumpsDiluent Distribution
DRL personnel have played leadingRoles in PDVSA projects in FAJA,Maturin and Maracaibo Basins
DCP NGL MIDSTREAM GAS PLANTS – TX , USA
Over the past 4 years, DRL has managed 74 projects, totaling $219MM
96% (47 out of 49) of the DRL managed projects in the past (2) years have met or exceeded the online date specified during AFE funding.
90% (45 out of 49) of the DRL managed projects in the past (2) years have come in under the projects AFE.
Only 2 out of 49 projects required a supplement (>110% AFE.)
0% (0 out of 49) projects have exceeded 117% of the AFE.
100% of DRL managed projects meet DCP’s RPs & specs, or have approved deviations to justify the variance.
DCP MIDSTREAM – GAS & NGL PLANT UPGRADES
DRL is currently managing 20 projects totaling over $90M:3 NGL meter stations in TX and LA2 LPG Unloading Terminals (Rail & Truck)4 NGL Booster pump projectsAmine System upgradeFlare knockout vessel and stack replacement20” pipeline replacementPlant ESD project2 Blast proof Control Rooms3 DCS upgrade projects.
NE CARTHAGE– Inlet Systems
DRL Engineering provided Project Management Team to execute EPCM delivery of new Inlet Receiving Systems for DCPM, East Texas
EAGLEFORD TX– EAGLE 1 INLET SLUGCATCHERDRL managed the design end execution of this 5000 bbl slugcatcher in 7 mos.
RAYWOODCryogenic Gas Plant Expansion
DRL was the Owner Project Management Team to Execute EPCM delivery of the expansion of the Cryogenic
Gas Plant for DCPM, East Texas
New Blast CR& New Controls & ESD
New NGL Treater
New TO Unit& relocation of all Heaters
New Residue Boosters& Building
Add 2 x 10 Mmscfd Plants
New Truck Loading
New Inlet Systems &Cond Stab Unit
Deman CR
New ICP Racks
Upgrade 60 Mmscfd Plant
DRL Engineering was the Project Management Team to execute the installation of (2) 25,000 bbl/d Reda Pumps & Bi-Directional metering capability.
NGL – Booster Pump
Complete ≈ PROJECT STATUS Completed May 2014
Turn Around Completed
2 days ahead of Schedule
Complete ≈ PROJECT STATUS Completed May 2014
Turn Around Completed
2 days ahead of Schedule
Upgraded from Rosemount RS3
Upgrading to New Foxboro I/A System
GULF PLAINS – DCS Upgrades
Total DCS Count
EFC ≈ PROJECT STATUS Front End Engineering Complete
Currently Nest Loading I/O
Segregating ESD Functions from the DCS
EFC ≈ PROJECT STATUS Front End Engineering Complete
Currently Nest Loading I/O
Segregating ESD Functions from the DCS
Upgraded from Delta V and Wonderware
Upgrading to New Foxboro EVO & Triconex System
Three Rivers– DCS & ESD UPGRADE
Complete ≈
PROJECT STATUS
Completed
Complete ≈
PROJECT STATUS
Completed
GULF PLAINS – New Control Room
EFC ≈
PROJECT STATUS
Developmental Eng.
Estimated Completion Date:
EFC ≈
PROJECT STATUS
Developmental Eng.
Estimated Completion Date:
Three Rivers – New Control Room
GULF PLAINS – Dean Pump Project
EFC ≈
PROJECT STATUS
Currently in Process of Review
Project In-Service Date:
EFC ≈
PROJECT STATUS
Currently in Process of Review
Project In-Service Date:
EFC ≈ $600,000EFC ≈ $600,000
• Completed• Awaiting Start Up• Thermal shielding was added to protect the meter from
radiant heat produced by the flare.
Project Status:Project Status:
WILCOX– Flare Meter Project
WILCOX– Amine Flash Tank Upgrade
EFC ≈ $1.7MMEFC ≈ $1.7MM
• Completed• Awaiting Start Up• DRL sized the new amine flash tank vessel for
proper 12 minute residency time to accommodate 99.9% Hydrocarbon Flash.
Project Status:Project Status:
EFC ≈ $1.15MMEFC ≈ $1.15MM
• Completed• Amine Contactor is in Service• DRL replaced a corroded contactor vessel with an in-kind new vessel
with higher efficiency trays.
Project Status:Project Status:
GIDDINGS – Amine Contractor Upgrade
Wilcox Amine Tower Installation
GULF PLAINS– Truck Loading Rack
EFC ≈ PROJECT STATUS Currently being shop fabricated
Project has a short window of opportunity
to bring existing loading rack up to current
“DOT REGULATIONS”. Project In-Service Date:
EFC ≈ PROJECT STATUS Currently being shop fabricated
Project has a short window of opportunity
to bring existing loading rack up to current
“DOT REGULATIONS”. Project In-Service Date:
Goliad Truck Loading Terminal
BLACK LAKE WILDCAT
EFC ≈ BPD ≈
PROJECT STATUS
Put In-Service
EFC ≈ BPD ≈
PROJECT STATUS
Put In-Service
DRL Engineering was the Project Management Team on the installation of the Wildcat Meter Station in Castor, LA
PROJECT STATUS
Currently in construction
Scheduled In-Service Date:
PROJECT STATUS
Currently in construction
Scheduled In-Service Date:
BLACK LAKE CROSSTEX
EFC ≈ $2.4MMBPD ≈ 750-2,500
PROJECT STATUS Currently working on
ROW & Front End Design
Projected In-Service Date:
December 2013
EFC ≈ $2.4MMBPD ≈ 750-2,500
PROJECT STATUS Currently working on
ROW & Front End Design
Projected In-Service Date:
December 2013
SAND HILLS CIMAREX
AFD ≈ $0.1MMLocation: New Grand Parkway
(HWY 99) connection to the Hardy Toll Road
PROJECT STATUS Existing pipeline
crossing analysis.
DUE:
June 28, 2013
AFD ≈ $0.1MMLocation: New Grand Parkway
(HWY 99) connection to the Hardy Toll Road
PROJECT STATUS Existing pipeline
crossing analysis.
DUE:
June 28, 2013
SOUTHERN HILLS Grand Parkway Crossing
SPRING HILL – Inlet Liquid Handling
DRL Engineering were the Project Management Team to Execute EPCM of Springhill Compressor Station Liquid Handling Upgrade in North Louisiana
SPRING HILL – Inlet Liquid Handling
DRL PM Procedures
PEP – Project Execution Plan
Risks and Uncertainties
All resources assigned or planned
Contracting Plan
Procurement
FEL 2 Cost and Basis (included in CONST. prices)
Realistic Schedule
QA & Inspection Plan
Safety Management Plan
MOC Plan – single for overall project
Risks and Uncertainties
All resources assigned or planned
Contracting Plan
Procurement
FEL 2 Cost and Basis (included in CONST. prices)
Realistic Schedule
QA & Inspection Plan
Safety Management Plan
MOC Plan – single for overall project
Typical Milestone Deliverables
WORK PACKS
> Estimates
> Planning
>Tendering
>Controlling Costs
>Invoicing
>Claims
SANCTION COST
COST EXTRACTS..
DIRECTIONS
Working Folder Structure for Job Books
Document Control Procedures
Clear Listings of Deliverable Types
E Mail Protocol
Weekly Progress Meetings
Action Register
Reviews – PHA, PFDs, Technical Review, PIDs, Layout…
Working Folder Structure for Job Books
Document Control Procedures
Clear Listings of Deliverable Types
E Mail Protocol
Weekly Progress Meetings
Action Register
Reviews – PHA, PFDs, Technical Review, PIDs, Layout…
Reporting
Construction Cost TrackingWORKPAC STATUS SUMMARY REPORT
SITE SAFETYSAMPLE SCHEDULE
TURNAROUND STAGING
Staging Activity Log
1 Employee Participation
2 Process Safety Information
3 Process Hazards Analysis
4 Operating Procedures
5 Training
6 Contractors
7 Pre-Startup Review
8 Mechanical Integrity
9 Hot Work Permit
10 Management of Change
11 Incident Investigation
12 Emergency Planning & Response
13 Compliance Audits
14 Trade Secrets
1 Employee Participation
2 Process Safety Information
3 Process Hazards Analysis
4 Operating Procedures
5 Training
6 Contractors
7 Pre-Startup Review
8 Mechanical Integrity
9 Hot Work Permit
10 Management of Change
11 Incident Investigation
12 Emergency Planning & Response
13 Compliance Audits
14 Trade Secrets
List of PSM Guidelines
PSM Compliance
Operating Procedure Development
API RP 500 ComplianceArea Classification
API RP 500 ComplianceArea Classification
PHA Tolerant Panel Design
Fail Safe I/O
FBI
CL1 DIV2
FO, CU,
10/100
Color Coding
Mechanical Integrity - Objective
To provide current and updated documents, accurate drawings, and a description of inspections performed – all reported in
written narratives that help determine the condition of pipe and equipment in relation to
corrosion.•API 570•OSHA 29 CFR 1910.119(j)
Mechanical Integrity PSM Requirements