Transcript of Product specifications The tea comes from the steamed green tea leaves mixed with brown rice and red...
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- Product specifications The tea comes from the steamed green tea
leaves mixed with brown rice and red beans with a added tinge of
dried chrysanthemum flowers. Cereal tea color is green yellow due
to the mixing of green tea leaves with roasted brown rice and red
beans. Thus the tea has a strong roasted aroma and flavor. That
might not sound that appetizing to you, but don't knock it till
you've tried it. Product specification: Japanese sencha (green tea
leaves) mixed with cereal: pulse ratio The light toasted aroma and
flavor of the roasted brown rice is a nice variation to plain green
tea High nutritive value- The antioxidants in green tea are
believed to reduce the risk of cancer and cardiovascular disease
Each carton box contains 20 individually aluminum sealed tea ba
gs
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- PRODUCT TYPE- Cereal tea, blended tea STYLE- In tea bags
PROCESSING TYPE- Steamed SPECIALITIES- Health beverage, Organic tea
SMELL- High aroma, green tea mixed with cereal: pulse SHELF LIFE-
Up-to 12 months WEIGHT (g)- 2g per tea bag GRADE- (F)-fanning
PACKAGING- 1.Aluminum sealed packet size- 7.6* 6.5cm (4.5g)
2.Carton size- 8* 10.6* 6.6cm (48g)
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- Green tea leaves processing Raw material storage (Warehouse and
silos) Weighing To weigh the ingredient before going to the process
of sorting Sorting Adequate uniformity and selection for trade
requirement Shaping and cutting Create a distinctive look- pointed
shape Grading Fanning (F) Grading Fanning (F) Filling into tea bags
(2g of green tea leaves and cereal: pulse) Packaging (into
aluminium sealed packets) (Along with the tea bag, 0.4g of the
dried flower is placed into an air tight sealed packet) Packaging
(into aluminium sealed packets) (Along with the tea bag, 0.4g of
the dried flower is placed into an air tight sealed packet)
Packaging (into carton boxes) (20 aluminium sealed packets placed
into labelled carton boxes) Packaging (into carton boxes) (20
aluminium sealed packets placed into labelled carton boxes)
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- Brown rice processing Raw material storage (Warehouse and
silos) Washing and draining In clean water Weighing To weigh the
ingredient before going to the process of roasting Roasting
Roasting temperature 200 c for 30mins Cooling Cooling process for
5mins Milling Mill sitting- 7 Sieving Sieve setting- 1mm Filling
into tea bags (2g of green tea leaves and cereal: pulse) Packaging
(into aluminium sealed packets) (Along with the tea bag, 0.4g of
the dried flower is placed into an air tight sealed packet)
Packaging (into aluminium sealed packets) (Along with the tea bag,
0.4g of the dried flower is placed into an air tight sealed packet)
Packaging (into carton boxes) (20 aluminium sealed packets placed
into labelled carton boxes) Packaging (into carton boxes) (20
aluminium sealed packets placed into labelled carton boxes)
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- Red beans processing Raw material storage (Warehouse and silos)
Washing and draining In clean water Weighing To weigh the
ingredient before going to the process of roasting Blanching
Boiling temperature 100 c for 5mins Cooling Cooling process for
5mins Roasting Roasting temperature 200 c for 30mins Cooling
Cooling process for 5mins Milling Mill sitting- 9 Milling Mill
sitting- 9 Sieving Sieve setting- 1mm Sieving Sieve setting- 1mm
Filling into tea bags (2g of green tea leaves and cereal: pulse)
Packaging (into aluminium sealed packets) (Along with the tea bag,
0.4g of the dried flower is placed into an air tight sealed packet)
Packaging (into aluminium sealed packets) (Along with the tea bag,
0.4g of the dried flower is placed into an air tight sealed packet)
Packaging (into carton boxes) (20 aluminium sealed packets placed
into labelled carton boxes) Packaging (into carton boxes) (20
aluminium sealed packets placed into labelled carton boxes)
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- Chrysanthemum (dried flowers) processing Raw material storage
(Warehouse and silos) Sorting Adequate uniformity and selection for
trade requirement Weighing To weigh the ingredient before going to
the process of filling Weighing To weigh the ingredient before
going to the process of filling Packaging (into aluminium sealed
packets) (Along with the tea bag, 0.4g of the dried flower is
placed into an air tight sealed packet) Packaging (into aluminium
sealed packets) (Along with the tea bag, 0.4g of the dried flower
is placed into an air tight sealed packet) Packaging (into carton
boxes) (20 aluminium sealed packets placed into labelled carton
boxes) Packaging (into carton boxes) (20 aluminium sealed packets
placed into labelled carton boxes)
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- Equipment Flowchart Raw material (Brown rice) Water spray
nozzle To clean and wash the raw material Cabinet oven Roasting
temperature 200 c for 30mins Weighing conveyor To weigh the
ingredient before going to the process of roasting Air blower
Cooling process for 5mins Hammer Mill Mill sitting- 7 Raw material
storage (Red Bean) Water spray nozzle To clean and wash the raw
material Weighing conveyor To weigh the ingredient before going to
the process of roasting Blanching tank Boiling temperature 100 c
for 5min Air blower Cooling process for 2mins Cabinet oven Roasting
temperature 200 c for 30mins Air blower Cooling process for 5mins
Hammer Mill Mill sitting- 7 Sieving machine Sieve setting- 1mm
Sieving machine Sieve setting- 1mm Raw material storage (Green tea)
Weighing To weigh the ingredient before going to the process of
sorting Sorting machine To obtain consistent size of green tea
leaves Shaping and cutting machine Obtain pointed shape Grading
separator Fanning (F) Grading separator Fanning (F) Raw material
storage (Flower) Sorting machine To obtain consistent size of dried
flower Weighing balance To weigh the ingredient before going to the
process of filling Weighing balance To weigh the ingredient before
going to the process of filling Packaging Machine
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- Equipment Description Brown rice & Red Bean production line
equipment The weight of initial load of raw material is 75 kg. In
order to produce 10,000 tea bags. Water spray nozzle washing: brown
rice is washed using a water spray nozzle to inject higher
pressures of water to remove the unwanted particles Weighing
conveyor: The clean brown rice has been conveyed to the tray and
ready to be roasted in the cabinet oven Cabinet oven The maximum
load of the product is 180 kg. The roasting condition for brown
rice is 200 c for 30 mins.
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- Equipment Description Brown rice & Red Bean production line
equipment Air blower air blower is used to cool the product instead
of air-drying (used in the laboratory scale) to minimize the time
consumption. Hammer milling Capacity range is suitable for up to
200kg/hr. The grounded brown rice has to be sieved by using sieving
machine. Sieving machine: The brown rice has been sieved with 1mm
sieving diameter, after which the material is conveyed to the
filling plant.
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- Equipment Description Brown Rice & Red Bean production line
equipment Blanching tank: The red bean has been boiled under the
heating conditions and then goes to roasting process at 200 C for 5
minutes.
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- Equipment Description Green Tea Production Line Equipment Tea
sorting machine: The tea size ranges from a speck of dust to a leaf
size 4cm long and 1cm wide. These fractions are to be brought to a
desired size to attain uniformity and requirements conforming to
the trade. Shaping and Cutting: Range of green tea shaping and
cutting equipments vary depending on the requirement. They mainly
aid in the extraction process of the stalks and cellular matter
present with tealeaves. Machines: savage tea cutter, cellular
tea-cutting machine.
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- Equipment Description Green Tea Production Line Equipment
Grading separator: The separator can provide the grading diameter
to fanning size.
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- Equipment Description Chrysanthemum flower production line
equipment Sorting machine: The dried flower size ranges from 1 cm
to 2cm in diameter. These fractions are to be brought to a desired
size to attain uniformity and requirements conforming to the trade.
Weighing balance: Approximately 0.4g of the dried flowers are
weighed and placed along with the tea bag to be air tight aluminium
sealed.
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- Equipment Description Packaging Line Equipment Weighing hopper:
-The ingredient is weighed in gram unit (tea leaves, cereal: pulses
and dried flowers) Tea bag filling machine: -Filling by weight
based on the formula specification Aluminium sachet sealing
machine: -The aluminium packing prevents the oxidation and
maintains the tea, cereal and pulse aroma. Carton box packing - The
tea bags are packed into carton boxes.
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- Task 4: Screening experiment What is screening experiment for
in this task? Determine the factors or parameters are most likely
to affect our select responses Correlation between the HOWs and
WHATs (significant) What should we do in designing and selecting of
the experiments and responses, respectively? According to Unit 2
works to determine the following factors which could significantly
affect the quality
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- Task 4: Screening experiment What is screening experiment for
in this task? Determine the factors or parameters are most likely
to affect our select responses Correlation between the HOWs and
WHATs (significant) What should we do in selecting and designing of
the responses and experiments, respectively? According to Unit 2
works to determine the following factors which could significantly
affect the quality Used factorial design to identify the
experiments (3 factors with 2 levels = 2 3 = 8 different samples
per each, 40 assessors, total no. of samples = 8*40=320) The
following 8 samples are:
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- 1g tea leaves 1.5g tea leaves Ratio 4:1Ratio 1:1 Ratio 4:1
Ratio 1:1 1mm 1.4mm The samples were prepared as per requirement
for the sensory test to determine the significantly affect factors
for the quality or consumer acceptability by 9-point scale and
using R project (ANOVA) to analysis the results.
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- However...... It is failed to generate any significant change
in the responses to the WHATs. Moreover, the assessors have rated
all the samples quite low and this proves to be a roadblock to the
optimisation procedure. The team has to look into the possible
causes and repeat this task again at the beginning of the next
unit.
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- Task 7: Legislations The conformance of the production process
was examined with regard to national, European and international
regulations (basic by the Codex Alimentarius and the FSA).
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- There were 4 processes relevant with regard to legislation
Storage: Basic food law/commission regulations 2006 pointed that
the amount of cereals (i.e. the maximum content of cereal should be
0.05 mg/kg wet weight). Codex Alimentarius (CAC/PCP 1- 1969)
pointed the quality factors (i.e. the moisture content of rice is
15%m/m max). Washing: FSA guideline pointed out to remove the
physical, chemical, and microbiological hazards from ingredients to
increase the quality and safety. Blanching: FSA and Codex
Alimentarius published pre-cooked by Blanching is in order to
inactivate the enzyme and change the texture. Packaging: In the
most recent study published in 2009, the level of aluminum sealed
bags has recently been lowered. The content in the food by less
than 1mg/kg and/ or less than 10mg/kg for 85% of foods.
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- What went wrong?
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- Temperature Troubles
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- The consumer & TEA
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- I want milk in my tea I like black tea Green Tea is healthy I
want loads of sugar
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- !DEA
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- THERMOS
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