Post on 05-Jul-2020
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Product Management Wirebonding
Wirebonding Webinar 2017
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Wirebonding
Wirebonding Process
Typical mistakes and their effects
How to avoid those mistakes
Successful applications
Overview
Philipp Conrad
Würth Elektronik GmbH & Co. KG
Product Manager Wirebonding
Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 2
Wirebonding ProcessAdvantages of „wirebonded“ components?
Miniaturization
Performance/Function
Reliability
• Thermal Management
• Short signal paths (HF)
• Layout Flexibility
• Wirebond Tester (DVS 2811)
• Over 25 years Experience
• WE know HOW
• Package replacement
• Space savings
• High Precision Positioning
Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 3
Overview Wirebonding Process
Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 4
Bare Die Pickup
Bare Die Placement
Wirebonding
Wafer Waffle or Gel Pak
Glue Dispensing Positioning Placement
Goldwire Aluminiumwire
TOP 5
Typical Challenges
Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 5
Typical ChallengeNo. 1 Fingerprints
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Fingerprints
1. ALWAYS wear clean and new Gloves.
2. ALWAYS carry the PCB module at the edges.
3. Train your Staff.
4. Work close with the EMS partner / SMD Department.
How can you fix it, if it happens anyway?
Cleaning the contaminated area with Zestron or other suitable cleaning solutions, if
possible.
Typical MistakesHow to avoid this Fingerprints?
Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 7
Typical ChallengesNo. 2 Scratches
Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 8
Scratches
1. Take care during manual handling.
2. Clean working areas.
3. Smart production transportation solutions.
4. Avoid dust.
5. Train your Staff.
6. Work close to the EMS partner / SMD Department.
Typical MistakesHow to avoid Scratches?
Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 9
Typical ChallengesNo. 3 Dust
Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 10
Dust
1. Use smart transport boxes.
2. If possible use clean room conditions.
3. Clean production environment.
4. Separated production processes.
5. Usage of clean and oil-free Air
Typical MistakesHow to avoid Dust?
Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 11
Typical MistakesNo. 4 Glueing Issues
Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 12
Glue on the Bond pad
1. If possible, the usage of sharp knive to scratch of the glue. After that you
should perform an optical inspection of the related bond pads. Ggf.
2. Maybe change of the bond parameters.
3. Correct setup of the gluing process.
4. Training of the staff.
Typical MistakesHow to avoid gluing issues?
Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 13
Typical MistakesNo. 5 Wrong Tools
Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 14
Wrong Tools
WirebondingTools for Wirebonding
Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 15
Use the right tools!
WirebondingDesign Rules Suggestions
Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 16
Cu
Ni
Pd
0,04 – 0,08 µm
0,1– 0,2 μm
4 – 7 μm
Au
ENEPIG
Cu
Ni
Au 0,05 – 0,1 µm
4 – 7 μm
ENIG
WirebondingDesign Rules Suggestions
Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 17
Quality ControlWirebond Tester
Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 18
Advantages XYZTec Wirebond-Tester
Automated Process
Standardized Test Process (DVS2811)
Continuous Surface Quality Control
Online Test
Die Bonding ProcessAutomated placement
Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 19
WirebondingProduct Samples
Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 20
3D ToF Camera Application Medical IR Sensor Application
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Product SamplesWirebonding
WirebondingProduct Samples
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Thank you for your attention!
¡Gracias por su
atención!Děkuji vám
za pozornost!
Köszönöm a
figyelmüket! Tak for deres
opmærksomhed!
Merci de
votre attention!
Tack för er
uppmärksamhet!
Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 23
Dipl.-Ing.(FH), MBA
Philipp Conrad
HOTLINE:
+49 175 2271600
philipp.conrad@we-online.de